hager 4200 User manual

4200 Rim Exit Device
Installation Instructions
I-ED01625
Rev -, Rev Date: 07/23/13 Page 1of 4
Vertical Centerline
Single Device
Vertical Rod and Rim Device
Tools and Hardware Required
Door Handing
Horizontal Centerline
1000mm
from finished
floor
56mm
~5mm
4.5~7mm
18mm
56mm
4.2mm
M5-0.8
4.0mm
For wood doors, drill
3.5mm hole
4.2mm drill, M5-0.8 tap
Drill 5mm thru from device
side. Drill 7mm from other
side (pull side).
Check building and fire codes
to see if your application
requires the use of sleeve
nuts and bolts.
50mm

4200 Rim Exit Device
Installation Instructions
I-ED01625
Rev -, Rev Date: 07/23/13 Page 2of 4
Box Contents
Fasteners and Other Parts Included
Qty.
Purpose
M5 - 0.8 x 25mm Round Head Machine Screws
6
Mount the Device Head and End Cap to a wood or metal frame.
M5 - 0.8 x 35mm Sex Nut (7.5mm Sleeve Dia)
6
Mount the Device Head and End Cap to a wood or metal frame.
M5x25mm Round Head Wood Screw
6
Mount the Device Head and End Cap to a wood frame.
M5 - 0.8 x 12mm Flat Head Machine Screws
3
Fastening the strike to a metal frame.
M5x25mm Flat Head Wood Screw
3
Fastening the strike to a wood frame.

4200 Rim Exit Device
Installation Instructions
I-ED01625
Rev -, Rev Date: 07/23/13 Page 3of 4
1. Prep Exit Device For Door Size
1) Prep for door width.
-The 4’exit device will work for openings from widths of 650mm to 1828mm. However, for openings narrower than
1100mm, the device must be cut.
-The 3’exit device will work for openings from widths of 650mm to 1524mm. However, for openings narrower than
890mm, the device must be cut.
-The recommended overall length of the exit device, for a standard single door, is equal to the opening width minus
80mm. Cut with a hack saw or metal cutting saw blade and deburr edges (do not grind cut as this may damage the
finish).
2. PREPARE DOOR
1) Mark vertical and horizontal centerline (℄) for desired setup using the dimensions on page 1 of this instruction set.
2) Tape drilling templates #T-ED01671 on the door, using the vertical and horizontal centerlines.
3) Drill holes to sizes required for desired mount hardware for device and strike.
a. Only drill the outer holes for the strike on initial door prep. Drill and install the middle screw after installation and
adjustment.
4) If using outside trim, prepare door using separate trim direction sheet provided with trim
3. Hardware Installation
1) If using outside trim, mount trim per directions in trim box.
2) Fix device with provided Through Bolts or Mounting Screws.
Opening Width
~40mm - from edge of frame
to end of cut
device, not end cap.

4200 Rim Exit Device
Installation Instructions
I-ED01625
Rev -, Rev Date: 07/23/13 Page 4of 4
3) Install end cap mounting bracket with provided Sex Bolts and Through Bolts or Mounting Screws.
a. Slide mounting bracket into push bar channel.
b. Level the device.
c. Mark mounting holes, and prepare the holes by drilling the appropriate sized holes based on mounting hardware
used.
d. Install mounting bracket with hardware that was prepped for.
4) Install the strike in the location previously prepared with mounting screws.
-Check that the device operates smoothly and that the latch bolt engages securely. Adjust strike if required.
-After the device works properly, drill the center hole and install the mounting screw.
5) Apply Covers
a. Attach Head Assembly, End Cap, and Latch Covers with provided M4x8 screws.
Channel
Mark the two holes
Head Cover
M4x8 Screw
M5x12 Screw
Strike
Frame