Bornack IRC System User manual

User Manual
EN
0123 RS XT EN 358:2018, EN 1498-A:2006 / FW/N FR EN 566:2017, EN 795-B:2012
IRS System

 | 
IRS
Fire service rescue sling system
BRIEF DESCRIPTION
INTENDED USE
• The IRS fire service rescue sling system is part
of personal protective equipment (PPE) of cat-
egory III to prevent falls from heights.
• The IRS serves as a simple securing device for
one person for retention, rescuing and
self-rescue according to FWDV  chap.  and
.
• The IRS replaces the fire service harness DIN
 in all functions according to FWDV .
The following are important for ensuring that
the overall IRS system functions flawlessly:
- Observing all usage instructions in this User
Manual (GAL).
- Compatibility of the fire service rescue jacket
with the IRS system.
- All constituents stated in the User Manual
must be carried and must be complete, inte-
grated and operational.
- The person wearing the protective clothing
must have been briefed about how to use
the IRS system safely in accordance with this
User Manual.
The intended use is analogue to the use of the
fire service holding harness and is also de-
scribed in the FWDV  'Basic tasks – Extinguish-
ing and assistance' chapters  and , in the
BGI / GUV-I 'Fire service safety' chap. C .
This equipment may only be used by persons
familiar with personal fall prevention equip-
ment and the risks associated with working in
areas where there is a risk of falling. In addition,
the IRS system can be used to rescue comrades
quickly in emergency situations and emergen-
cies connected to the use of respiratory appara-
tus.
Maximum user weight including clothing and
equipment:  kg
All other uses are deemed improper. The com-
pany BORNACK will not be liable for any ensu-
ing damages. The user bears the sole risk.
EQUIPMENT
• Rescue sling RS XT for integration into the fire
service jacket. Tested to EN- -A and
EN-.
• RS XT made of non-flammable PES fabric
• Special karabiner HEART LIGHT EN /
EN
• Self-locking sling FW/N FR, tested to EN 
and EN -B.
• If necessary, next expert inspection
Subject to technical changes

EN
RS XT
Rescue loop with
identification
Anchor ring
FW/N FR
Self-securing sling
HEART LIGHT
Connecting
karabiners
Anchoring karabiner
IRS integrated into the safety
jacket.
IRS– FIRE SERVICE RESCUE SLING SYSTEM
Identification

 | 
SAFETY INFORMATION
Always check every time
before use!
• The IRS system is no replacement for a full
body harness according to DIN / EN .
• The IRS system is not suitable for arresting a
fall. If there is a risk of a fall or free fall, suita-
ble equipment should be used, e.g. as de-
scribed in the DIN - Fall prevention
equipment.
• As necessary, users of the IRS system must be
briefed about how to use the equipment safe-
ly before using it for the first time, however at
least once a year.
• The sitting and wearing characteristics must
guarantee the functions of the fire service
protective clothing and the IRS system.
• Intended use, similar to the use of the fire ser-
vice harness, must be ensured. This is also
stated in the FWDV  'Basic tasks – Extinguish-
ing and assistance' chapters  and , in the
BGI / GUV-I 'Fire service safety' chap. C .
• To use the IRS system for these procedures,
the complete system including the self-secur-
ing sling FW/N FR must be used.
• The personal protective equipment (PPE) may
no longer be used in the case of even very mi-
nor faults.
• Faulty PPE components may only be tested or
repaired in a workshop authorised by BOR-
NACK.
VISUAL INSPECTION
• Check that the rope protection is complete.
Are all components complete?
• All seams are undamaged. There are no visible
signs of damage to the textile components
nor can faults be felt with the hands.
• Fittings, rings, buckles, karabiners show no
signs of damage and are not bent. Karabiner
fastener and its lock are fully functional.
• After it is used for the last time, the IRS Sys-
tem is visually inspected and is made opera-
tional for its next use.
FUNCTION TEST
• Visually inspect the locked IRS system and jerk
down to check it functions correctly.
ANCHOR POINTS
• Attachment points must be adequately
strong, according to EN , and should be po-
sitioned above the user. If in an emergency or
for tactical reasons there is no EN -compli-
ant attachment point available, a suitable ad-
equately strong attachment option must be
selected by means of a fast, local risk assess-
ment.
KARABINERS
ATTENTION:
Risk from karabiner shear force!
Observe/read the special User Manual for the
karabiner!

EN
PREPARATION
The integration of the IRS into the fire service
jacket and the selection of the correct size must
be agreed by BORNACK and the manufacturer
of the safety clothing.
The sitting and wearing characteristics must
guarantee the functions of the fire service pro-
tective clothing and the IRS.
The width of the clothing should be adjusted to
the physical size of the wearer once the gar-
ment has been put on and closed, and should
ensure that the wearer cannot slip out of the
equipment when suspended, that the wearer
can still move freely when crawling, bending or
stretching, and that breathing is not impaired.
The designation of the size (length) of the IRS
system must be matched to the size of the re-
spective manufacturer.
FITTED INTO THE SAFETY JACKET
Please note the instructions in the User Manual
of the jacket manufacturer for correct integra-
tion of the IRS system into the safety jacket.
IRS IN USE

 | 
CLOSING
A When putting on the safety jacket, the rescue
loop is closed immediately and guarantees
the safe and immediate function.
B The rescue sling is closed with the HEART
LIGHT special karabiner to form a ring.
ATTENTION:
Check that the rescue loop is correctly connect-
ed with the HEART LIGHT connecting hook. The
fastener of the HEART LIGHT connection karabi-
ner must point downwards.
WHEN USED OR DURING DRILLS
• The IRS is always 'closed and ready for opera-
tion', and stowed correctly. Please observe the
User Manual of the manufacturer when stow-
ing the jacket.
• If a danger is identified that makes it likely
that there is a risk that the panic function on
the jacket zip will be used, the wearer of the
safety garment should agree the priority of
the safety goals with their manager based on
the local risk assessment at the damaged site.
TAKING THE SAFETY JACKET OFF
C The HEART LIGHT karabiner is detached from
one side of the rescue loop. The self-belay
sling FW/N FR remains hooked in and stowed
in the storage unit.
IRS IN USE
C
A B

EN
RESTRAINT
D Create an anchor point using lanyards. Spar
and rungs included. Hook the FW/N FR
self-belay sling into a lanyard.
ATTENTION:
When attaching the BORNACK self-securing
sling FW/N FR for holding, always ensure that
the attachment point lies well above the point
at which the rope is attached (karabiner)! (fall
factor <., fall height <. m). The anchor point
must be adequately strong (EN ); min. .
kN (for one person).
RETENTION
E The IRS must be attached to an anchor point
so that the fall edge is not reached. This pre-
vents a fall. The anchor point must be ade-
quately strong (EN ); min. . kN (for one
person).
RESCUING PERSONS
F Attach the fire service line to an adequately
strong anchor point.
G Attach the fire service line with a figure of
eight knot to the attachment karabiner as a
retention system.
IRS IN USE
DD
E
F G

 | 
H Guide the fire service line through the multi-
function ring by means ofa half-mast knot.
As shown above, feed the line with a lark's
head knot through the steel ring, thread the
linen bag through the lark's head knot.
I Check function.
J Attach the fire service line to the person
being rescued using a chest strap or rescue
harness EN .
K Lower the rescued person slowly. Easy control
through the half-mast knot.
ATTENTION:
Avoid sharp edges/rough surfaces. There is a
risk of falling.
ATTENTION:
The total length including the end connection
and lanyard may not exceed . m.
J
I
K
IRS IN USE
H

EN
SELF-RESCUE
L Attach the fire service line to an adequately
strong anchor point (EN ); min. . kN
(for one person).
MGuide the fire service line through the multi-
function ring by means of a half-mast knot.
As shown above, feed the line with a lark's
head knot through the steel ring, thread the
linen bag through the lark's head knot.
N Guide the fire service line through the anchor
ring by means of a half-mast knot.
O Step up to the exit edge. When crossing e.g.
straddling the edge (e.g. windows) ensure
that the anchor ring is already positioned be-
hind the exit edge before the abseiling pro-
cess starts.
ATTENTION:
Prevent edge loads.
Protect hands and arms. Do not clamp hands
and arms below the rope.
P Ensure that the rope is guided with one
hand, avoid slack rope and jerking loads.
ATTENTION:
The IRS system should only be used for self-
rescue purposes in emergencies where there is
a direct risk to life.
Self-rescue must be learned and trained in an
independent securing system.
An independent securing system is e.g. a Top-
Rope system with fall prevention equipment.
acc. to DIN -.
IRS IN USE
L
NO
P
M

 | 
IMMEDIATE RESCUE (CRASH RESCUE)
A colleague is dragged away by two fire service
members.
Q Hold the casualty on the rescue sling with
one hand. The casualty can now be pulled
from the danger zone.
PULL UP OR LOWER
At least four fire service ocers are required to
lift or lower a casualty.
R Attach the middle of the fire service line on
the HEART LIGHT attachment karabiner of
the IRS by means of a figure of eight knot.
S Position two fire service ocers respectively
at both ends of the fire service line. The
casualty can now be lowered or lifted slowly.
ATTENTION:
Avoid sharp edges/rough surfaces. There is a
risk of falling.
ATTENTION:
The total length including the end connection
and lanyard may not exceed . m.
Q
R
S
IRS IN USE

EN
SAFETY REGULATIONS
There is a risk to life if these safety instructions
are not observed.
• The personal protective equipment (PPE) may
no longer be used even in the case of very mi-
nor faults.
• Damaged, fall-stressed or dubious personal
protective equipment or safety devices must
be immediately withdrawn and not used. The
equipment may only be inspected by an ex-
pert in compliance with DGUV (German Social
Accident Insurance) principle -, by
BORNACK or by a workshop authorised in
writing by BORNACK. This must be document-
ed in the test card.
• Independent modifications or repairs are not
allowed.
• Rope protection is part of the personal fall
prevention equipment and should be as-
signed to a specific person.
• Only trained and experienced persons, or per-
sons who are briefed and supervised accord-
ingly may use PPE.
• Trained and experienced persons within the
meaning of this User Manual must be famil-
iar with the use of fall protection equipment,
how to use the equipment correctly, applica-
tion limits, potential dangers, how to avoid
these dangers and should also know the res-
cue plan.
• In accordance with the accident prevention
guidelines (UVV), the users of personal pro-
tective equipment against falls (Category III)
must attend a theoretical training course and
a practical training course. Make use of the
training competence of the BORNACK training
centres: [e-mail]
• Before using for the first time, especially
when the IRS system is introduced to a fire
service, BORNACK or another training organi-
sation explicitly certified by BORNACK must
train the multipliers / fire service ocers of
the respective fire service in depth.
• At least  lesson units are required for full
briefing of the multipliers/fire service mem-
bers.
• Clothing and shoes must be suitable for the
task at hand and the weather conditions.
• Minimum protection equipment acc. to
FWDV  chap. ..
• Only use if fully fit and healthy.
• Health impairments can jeopardise the safety
of the user when working at heights or
depths.
• The attachment point for the rope protection
must be adequately strong (EN )and posi-
tioned correctly. Select an anchor point over-
head, if possible.
• If in an emergency or for tactical reasons
there is no EN -compliant attachment
point available, a suitable adequately strong
attachment option must be selected by
means of a fast, local risk assessment.
• This PPE is not tested for horizontal use.
• Edge loads always pose a risk.
• Select an anchor point that is as high as possi-
ble.
• Protect personal protective equipment during
storing, use and transportation against the
eects of heat (e.g. welding flames or sparks,
burning cigarettes) and chemicals (e.g. acids,
alkalis, oils, etc.) and mechanical eects (e.g.
sharp edges).
• The combinability and protective eect of the
PPE must be checked for each hazard situa-
tion (risk assessment).

 | 
• If a casualty hangs motionless in a full body
harness for a longer time, blood cannot flow
back from the legs and/or the flow may be in-
terrupted. This can lead to a suspension trau-
ma, a circulatory shock with serious to fatal
consequences.
• Before rescue operations begin, a rescue plan
of action for the respective rescue situation
must be drafted by the responsible person
stating how persons in rope equipment can
be rescued from the hanging situation safely
and reliably and how first aid can be adminis-
tered. Free suspension in the IRS system must
be kept to a minimum (< . min). When sus-
pended in the IRS system, it is possible that
the respiratory and blood circulation systems
can be impeded. There is a risk of suspension
trauma. BORNACK can help you draw up tai-
lor-made rescue plans.
• The local safety guidelines (e.g. in Germany,
the DGUV Regulations - and - is-
sued by the professional associations) and the
accident prevention guidelines for the specific
industry (UVV) must be observed.
• Application temperature: + °C to - °C
• Safety regulations and tactical application in-
formation is also stated in the FWDV  'Basic
tasks – Extinguishing and assistance' chapters
 and , in the BGI / GUV-I 'Fire service
safety' chap. C  and the GUV-C 'Accident
prevention regulation fire services'.
SAFETY REGULATIONS

EN
APPROVAL:
Complies with the Regulation (EU) / for
PPE.
EU type testing (Module B) and production
monitoring (Module C) by:
TÜV SÜD Product Service GmbH
Ridlerstr. , D- München
CE
Quality management system certified to
ISO:.
Production monitoring by notified office in
accordance with Category III.
SALES
If the goods are to be sold in countries that
speak a different language, the dealer must
ensure that the User Manual is supplied in the
language of the designated country.
The respective translation must be authorised
by BORNACK.
SERVICE
If you have any further questions about this PPE
or other BORNACK services, such as:
• Risk analyses
• Rescue plans
• Training courses
• Expert inspections
• Technical inspections
• Maintenance + inspections
Please contact our e-mail hotline:
[e-mail]
We will be happy to help!
REGULAR INSPECTIONS
• This personal protective equipment must be
inspected at least once a year by an expert in
compliance with DGUV Principle -. The
result must be documented in the test card at
the end of this User Manual.
MAINTENANCE
• If necessary, apply a small amount of oil on
the joints so that the moving parts of the
karabiner and other devices run smoothly. If
possible, use precision mechanics oil. Ensure
that the oil does not come into contact with
textile PPE components.
• Maintenance may only be carried out by a
qualified expert in compliance with DGUV
Principle -. All instructions in this User
Manual must be strictly observed.
• Protective equipment that is clean and well
looked after will last longer!
OTHER

 | 
CLEANING
• Dry damp personal protective equipment in
the air, not on artificial heat sources. Dry met-
al components with cloths.
• Clean soiled textile components (e.g. arrester
harnesses and ropes) with lukewarm water
and a little detergent for delicates. Then rinse
carefully and allow to dry in the air.
• If disinfection is necessary, please contact the
e-mail hotline:
[e-mail]
• If the personal protective equipment comes
into contact with salt-water, keep it wet until
it can be rinsed with plenty of distilled water.
• Use compressed air to blow on the unit if
necessary.
LIFE SPAN
The following recommendations are made for
the use of the IRS system:
Maximum usage period after being used for
the first time:  years
In ideal storage conditions and annual inspec-
tions, the product may be stored for up to 
more years before it is used for the first time
without impacting on the stated maximum us-
age period. Every further year in storage reduc-
es the final maximum allowed usage period by
 year.
Metal parts are not subject to age-related life
span deadlines. The expert makes a decision
about these parts based on his technical exper-
tise.
Intensive use, extreme operating instructions,
like sharp edges, chemical influences,UV radia-
tioncontact with contaminated extinguishing
water, extinguishing water additives, extin-
guishing gases,.fumes, thermal damage due to
the effect of heat, flames, melting damage
caused by hot ashes etc. can reduce the usage
period for safety reasons. The company owner
needs to take this into account in the workplace
risk analysis.
The company owner must ensure compliance
with the maximum usage period by document-
ing first-time use in the test card.
The test card at the end of this User Manual
must be presented during the regular expert
inspections and be completed by an expert.
For more details, please visit www.bornack.de.
STORAGE
• Dry wet PPE before storage.
• Store in a dry place away from direct sunlight.
• Do not store PPE near radiators. Permanent
exposure to temperatures above + °C has a
negative impact on the strength of the textile
material and shortens the life span.
• Do not allow PPE to come into contact with
aggressive substances (e.g. oils, grease, acids,
chemicals etc.).
TRANSPORT
Transport the personal protection equipment
protected in a device case or device bag.
OTHER

EN
MAINTENANCE INFORMATION
Repairs may only be carried out by the manu-
facturer.
OTHER

 | 
OTHER
PRODUCT IDENTIFICATION
The rope protection equipment has the following information on the identification:
Identification rescue loop:
Manufacturer
address
Observe/read the
User Manual
Product name CE symbol
Product
category
Logo
EN norms
Max.
user weight
Data matrix
Product type
Size
Article no.
Charge
Serial no.
Production
date

EN
Manu-
facturer
address
Contact
OTHER
Product
name
Product
category
Logo
Product type
EN norms
CE
symbol
Length
Article no.
Breaking
load
Production
date
Data
matrix
Observe/
read the
User
Manual
Serial no.
Charge
Identification self-securing sling FW/N FR:
Maximum number of users

 | 
EU DECLARATION OF CONFORMITY

EN
EU DECLARATION OF CONFORMITY

 | 
The test list must be completed in full by
the expert during the annual inspection.
This test list does not claim to cover all test
criteria and does not relieve the expert
from his decision about the overall condi-
tion.
TEST CARD
FOR ANNUAL MONITORING
______________________________________________________________________
______________________________________________________________________
______________________________________________________________________
______________________________________________________________________
______________________________________________________________________
______________________________________________________________________
______________________________________________________________________
______________________________________________________________________
______________________________________________________________________
______________________________________________________________________
______________________________________________________________________
Year 
Year 
Year 
Year 
Year 
Year 
Year 
Year 
Year 
Year 
Date Signature Next
inspection Reason for inspection
Type rescue loop: RS XT
Production date:
_____________________
Serial no.:
__________________________
Purchase date:
______________________
Date of first Use:
____________________
Maximum life span until:
______________