Bornack IRS QLOCK User manual

User Manual
EN
0123 RS QLOCK EN 358:2018, EN 1498-A:2006 / FW/N FR EN 566:2017, EN 795-B:2012
IRS QLOCK System

 | 
IRS QLOCK System
Integrated rescue sling system
BRIEF DESCRIPTION
INTENDED USE
The IRS QLOCK system is part of personal pro-
tective equipment (PPE) of category III to pre-
vent falls from heights.
The IRS QLOCK system serves as a simple secur-
ing device for one person for retention, rescuing
and self-rescue according to FWDV  chap. 
and .
The IRS QLOCK system replaces the fire service
harness DIN  in all functions according to
FWDV . The following are important for ensur-
ing that the IRS QLOCK system functions flaw-
lessly:
- Observing all usage instructions in this User
Manual (GAL).
- Compatibility of the fire service rescue jacket
with the IRS QLOCK system.
- All parts stated in the User Manual must be
carried and must be complete, integrated
and operational.
- The person wearing the protective clothing
must have been briefed about how to use
the IRS QLOCK system safely in accordance
with this User Manual.
The intended use is analogue to the use of the
fire service holding harness and is also de-
scribed in the FWDV  'Basic tasks – Extinguish-
ing and assistance' chapters  and , in the
BGI / GUV-I 'Fire service safety' chap. C .
This equipment may only be used by persons
familiar with personal fall prevention equip-
ment and the risks associated with working in
areas where there is a risk of falling. In addition,
the IRS QLOCK system can be used to rescue
comrades quickly in emergency situations and
emergencies connected to the use of respirato-
ry apparatus.
Maximum user weight including clothing and
equipment:  kg
All other uses are deemed improper. The com-
pany BORNACK will not be liable for any ensu-
ing damages. The user bears the sole risk.
Subject to technical changes

EN
BRIEF DESCRIPTION
EQUIPMENT
• Rescue sling RS QLOCK for integration into the
fire service rescue jacket, tested to EN  and
EN -A
• RS QLOCK made of non-flammable PES fabric
• QLOCK CLICK fastener with the corresponding
certificates
- Type IRSQ: Permanently installed axle
- Type IRSQ: Replacement axle
• optional: self-locking sling FW/N FR, tested to
EN  and EN -B.
• If necessary, next expert inspection
USE
• Self-rescue
• Rescue

 | 
RS QLOCK
Rescue loop with
identification
D-ring
Multi-function ring
Identification
FW/N FR
Self-securing sling
(optional)
Depot pocket
CLICK fastener
QLOCK
Permanently installed axle (type
IRSQ)/replacement axle with
spring ring* (type IRSQ)
Connector
acc. to EN 
IRS QLOCK SYSTEM – FIRE SERVICE RESCUE SLING SYSTEM
RS QLOCK integrated into the safety jacket.
* protected by patent rights

EN
Always check every time
before use!
• The IRS QLOCK system is no replacement for a
full body harness according to EN .
• The IRS QLOCK system is not suitable for ar-
resting a fall. If there is a risk of a fall or free
fall, suitable equipment should be used, e.g.
as described in the DIN - Fall preven-
tion equipment.
• As necessary, users of the IRS QLOCK system
must be briefed about how to use the equip-
ment safely before using it for the first time,
however at least once a year.
• The sitting and wearing characteristics must
guarantee the functions of the fire service
protective clothing and the IRS QLOCK system.
• Intended use, similar to the use of the fire ser-
vice harness, must be ensured. This is also
stated in the FWDV  'Basic tasks – Extinguish-
ing and assistance' chapters  and , in the
BGI / GUV-I 'Fire service safety' chap. C .
• To use the IRS QLOCK system for these proce-
dures, the complete system including the
self-securing sling FW/N FR must be used.
• The personal protective equipment (PPE) may
no longer be used in the case of even very mi-
nor faults.
• Faulty PPE components may only be tested or
repaired in a workshop authorised by
BORNACK.
VISUAL INSPECTION
• Check that the rope protection is complete.
Are all components complete?
• All seams are undamaged. There are no visible
signs of damage to the textile components
nor can faults be felt with the hands.
• Fittings, rings, buckles, karabiners show no
obvious signs of damage and are not bent.
The fastener and lock of the connector acc. to
EN  are functional.
• After it is used for the last time, the IRS QLOCK
System is visually inspected and is made oper-
ational for its next use.
• Axle and spring ring in place. ((only for version
with a spare axle*)
FUNCTION TEST
• Visually inspect the locked IRS QLOCK system
and jerk down to check it functions correctly.
ANCHOR POINTS
• Attachment points must be adequately
strong, according to EN , and should be
positioned above the user. If in an emergency
or for tactical reasons there is no EN -com-
pliant attachment point available, a suitable
adequately strong attachment option must
be selected by means of a fast, local risk
assessment.
CONNECTOR ACC. TO EN 362
• Risk of transverse loads by the connector acc.
to EN !
• Observe the special User Manual of the
connector according to EN .
* protected by patent rights
SAFETY INFORMATION

 | 
ATTENTION:
The rescue loop only serves rescue purposes.
ATTENTION:
Always carry out a risk assessment before
commencing work
- Are there sharp edges/rough surfaces?
- Is there a risk of falling / free fall?
PREPARATION
The integration of the IRS QLOCK system into
the fire service jacket and the selection of the
correct size must be agreed by BORNACK and
the manufacturer of the safety clothing.
The sitting and wearing characteristics must
guarantee the functions of the fire service pro-
tective clothing and the IRS QLOCK system.
The width of the clothing should be adjusted to
the physical size of the wearer once the gar-
ment has been put on and closed, and should
ensure that the wearer cannot slip out of the
equipment when suspended, that the wearer
can still move freely when crawling, bending or
stretching, and that breathing is not impaired.
The designation of the size (length) of the IRS
QLOCK system must be matched to the size of
the respective manufacturer.
A First, a suitable self-securing sling, e.g. the
FW/N FR model with two connectors, is at-
tached to an RS QLOCK without a perma-
nently attached self-securing sling. To do this,
hook one of the two connectors of the FW/N
FR into the D-ring of the RS QLOCK.
IRS QLOCK SYSTEM IN USE
A

EN
INTEGRATION INTO THE SAFETY JACKET
Please note the instructions in the User
Manual of the jacket manufacturer for
correct integration of the IRS system into the
safety jacket.
OPEN / CLOSE
B When putting on the safety jacket, the rescue
loop is closed immediately and guarantees
the safe and immediate function.
C The rescue sling is closed with the QLOCK
CLICK Fastener to form a ring. Using your
thumbs and index fingers on both hands,
slightly squeeze the buckle and exert pres-
sure on the lock wings. If the CLICK fastener
is under tension, it cannot be opened.
IRS QLOCK SYSTEM IN USE
C
C
B

 | 
D
WHEN USED OR DURING DRILLS
• The IRS QLOCK system is always 'closed and
ready for operation', and stowed correctly.
Please observe the User Manual of the manu-
facturer when stowing the jacket.
• If a risk is recognised that is likely to lead to
the use of the panic function on the jacket’s
zip, the wearer of the safety garment must
decide in collaboration with the supervisor
about the priority of the safety goals based on
a local risk assessment.
TAKING THE SAFETY JACKET OFF
D The QLOCK CLICK fastener is opened; the
self-securing ring FW/N FR remains stowed in
the pocket.
IRS QLOCK SYSTEM IN USE

EN
RESTRAINT
E Create an anchor point using lanyards. Spar
and rungs included. Hook the self-securing
sling FW/N FR into the lanyard or attach with
a connector acc. to EN  and a multifunc-
tion ring FW/N FR.
ATTENTION:
When attaching the BORNACK self-securing
sling FW/N FR for holding, always ensure that
the attachment point lies well above the point
at which the rope is attached (QLOCK)! (fall
factor <., fall height <. m)
RETENTION
F The IRS QLOCK must be attached to an an-
chor point so that the fall edge is not
reached. This prevents a fall.
IRS QLOCK SYSTEM IN USE
F
EE

 | 
L
K
RESCUING PERSONS
G Attach the fire service line to an adequately
strong anchor point.
H Attach the fire service line with a figure of
eight knot to the connector acc. to EN  as
a retention system.
I Guide the fire service line through the multi-
function ring by means of a half-mast knot.
As shown above, feed the line with a lark's
head knot through the steel ring, thread the
linen bag through the lark's head knot.
J Check function.
K Attach the fire service line to the person
being rescued using a chest strap or rescue
harness EN .
L Lower the rescued person slowly. Easy control
through the half-mast knot.
ATTENTION:
Steps should be taken to ensure that the person
who is being rescued is not endangered by
shifting of the rescue loop, contact with the
attachment elements, e.g. by a connector that
grazes the head of the person being rescued
during an unplanned event such as a short fall.
IRS QLOCK SYSTEM IN USE
GH
IJ

EN
SELF-RESCUE
MAttach the fire service line to an adequately
strong anchor point.
N Guide the fire service line through the multi-
function ring by means of a half-mast knot
As shown above, feed the line with a lark's
head knot through the multifunction ring,
thread the linen bag through the lark's head
knot.
O Guide the fire service line through the multi-
function ring by means of a half-mast knot.
P Step up to the exit edge. When crossing e.g.
straddling the edge (e.g. windows) ensure
that the multifunction ring is already posi-
tioned behind the exit edge before the
abseiling process starts.
ATTENTION:
Prevent edge loads.
Protect hands and arms. Do not clamp hands
and arms below the rope.
Q Ensure that the rope is guided with one
hand, avoid slack rope and jerking loads.
ATTENTION:
The IRS QLOCK system should only be used for
self-rescue purposes in emergencies where
there is a direct risk to life.
Self-rescue must be learned and trained in an
independent securing system.
An independent securing system is e.g. a Top-
Rope system with fall prevention equipment.
acc. to DIN -.
IRS QLOCK SYSTEM IN USE
Q
O
MN
P

 | 
IMMEDIATE RESCUE (CRASH RESCUE)
A colleague is dragged away by two fire service
members.
R Hold the casualty on the rescue sling with
one hand. The casualty can now be pulled
from the danger zone.
PULL UP OR LOWER
At least four fire service ocers are required to
lift or lower a casualty.
S Attach a figure of eight knot to the connector
acc. to EN  of the self-securing sling
FW/NFR.
T Position two fire service ocers respectively
at both ends of the fire service line. The
casualty can now be lowered or lifted slowly.
COMBINATION
When combining this product with other parts,
there is a risk of mutual impairment with re-
spect to the function and safety. Compatibility
must be assessed during the risk analysis. Only
combine with personal protective equipment
that bears a CE symbol. If you have any ques-
tions about compatibility or you require help
with the risk analyses, feel free to contact
BORNACK.
IRS QLOCK SYSTEM IN USE
S
T
R

EN
SAFETY REGULATIONS
There is a risk to life if these safety instructions
are not observed.
• The personal protective equipment (PPE) may
no longer be used even in the case of very mi-
nor faults.
• Damaged, fall-stressed, dubious personal pro-
tective equipment or safety devices must be
immediately withdrawn and not used. The
equipment may only be inspected by an ex-
pert and/or a workshop authorised in writing
by BORNACK. This must be documented in
the test card.
• Independent modifications or repairs are not
allowed.
• Rope protection is part of the personal fall
prevention equipment and should be as-
signed to a specific person.
• Only trained and experienced persons, or per-
sons who are briefed and supervised accord-
ingly may use PPE.
• Trained and experienced persons within the
meaning of this User Manual must be famil-
iar with the use of fall protection equipment,
how to use the equipment correctly, applica-
tion limits, potential dangers, how to avoid
these dangers and should also know the res-
cue plan.
• In accordance with the accident prevention
guidelines (UVV), the users of personal pro-
tective equipment against falls (Category III)
must attend a theoretical training course and
a practical training course. Make use of the
training competence of the BORNACK training
centres: [e-mail]
• Before using for the first time, especially
when the IRS QLOCK system is introduced to a
fire service, BORNACK or another training or-
ganisation explicitly certified by BORNACK
must train the multipliers / fire service of-
ficers of the respective fire service in depth.
• At least  lesson units are required for full
briefing of the multipliers/fire service mem-
bers.
• Clothing and shoes must be suitable for the
task at hand and the weather conditions.
• Minimum protection equipment acc. to
FWDV  chap. ..
• Only use if fully fit and healthy.
• Health impairments can jeopardise the safety
of the user when working at heights or
depths.
• The attachment point for the rope protection
must be adequately strong (EN )and posi-
tioned correctly. Select an anchor point over-
head, if possible.
• If in an emergency or for tactical reasons
there is no EN -compliant attachment
point available, a suitable adequately strong
attachment option must be selected by
means of a fast, local risk assessment.
• This PPE is not tested for horizontal use.
• Edge loads always pose a risk.
• Select an anchor point that is as high as possi-
ble.
• Protect personal protective equipment during
storing, use and transportation against the
eects of heat (e.g. welding flames or sparks,
burning cigarettes) and chemicals (e.g. acids,
alkalis, oils, etc.) and mechanical eects (e.g.
sharp edges).

 | 
SAFETY REGULATIONS
• Before commencing work, an emergency plan
(rescue plan) for the respective work situation
must be drafted by the responsible person
stating how persons in rope equipment can
be rescued from the hanging situation safely
and reliably and how first aid can be adminis-
tered. Free suspension in the IRS QLOCK sys-
tem must be kept to a minimum (< . min).
When suspended in the IRS system, it is possi-
ble that the respiratory and blood circulation
systems can be impeded. There is a risk of sus-
pension trauma.
• BORNACK can help you draw up tailor-made
rescue plans and includes these in the neces-
sary training courses.
• The local safety regulations and the standard
accident prevention guidelines for the indus-
try must be observed.
• Application temperature: - °C to + °C
• Safety regulations and tactical application in-
formation is also stated in the FWDV  'Basic
tasks – Extinguishing and assistance' chapters
 and , in the BGI / GUV-I 'Fire service
safety' chap. C  and the GUV-C 'Accident
prevention regulation fire services'.

EN
OTHER
APPROVAL:
Complies with the Regulation (EU) / for
PPE.
EU type testing (Module B) and production
monitoring (Module C) by:
TÜV SÜD Product Service GmbH
Ridlerstr. , D- München
CE
Quality management system certified to
ISO :.
Production monitoring by notified office in
accordance with Category III.
SALES
If the goods are to be sold in countries that
speak a different language, the dealer must
ensure that the User Manual is supplied in the
language of the designated country.
The respective translation must be authorised
by BORNACK.
SERVICE
If you have any further questions about safe
use of this rope protection system or other
BORNACK services, such as
• Risk analysis
• Rescue plans
• Training courses
• Inspection by an expert
If you have any questions, please contact our
e-mail hotline: [e-mail]
We will be happy to help!
REGULAR INSPECTIONS
• Before and after it is used, the product must
be checked for damage; also, steps must be
taken to ensure that it is serviceable and that
it functions correctly.
• At least once a year, an expert or the manu-
facturer must inspect the device according to
DGUV Principle -.
• The result must be documented in the test
card or the device management system of the
respective fire service.
MAINTENANCE
• Apply a small amount of oil on the joints so
that the moving parts of the connector acc. to
EN  and other devices run smoothly.
• Protective equipment that is well looked after
will last longer!
CLEANING
• Dry damp personal protective equipment in
the air, not on artificial heat sources. Dry
metal components with cloths.
• If the personal protective equipment comes
into contact with salt-water, keep it wet until
it can be rinsed with plenty of distilled water.
• Wipe and clean soiled devices with a cloth,
brush o or wash with lukewarm water and
possibly a detergent for delicates, rinse with
clean water. Other cleaning agents are not
allowed!

 | 
OTHER
LIFE SPAN
The following recommendations are made for
the use of the IRS QLOCK system:
Maximum usage period after being used for
the first time:  years
In ideal storage conditions and annual inspec-
tions, the product may be stored for up to
 more years before it is used for the first time
without impacting on the stated maximum
usage period. Every further year in storage
reduces the final maximum allowed usage
period by  year.
Metal parts are not subject to age-related life
span deadlines. The expert makes a decision
based on his technical expertise and the latest
version of the standard.
Intensive use, extreme operating instructions,
like sharp edges, chemical influences, contact
with contaminated extinguishing water, extin-
guishing water additives, extinguishing gases,
the impact of acidic or aggressive fumes, ther-
mal damage due to the eect of heat, flames,
melting damage caused by hot ashes can re-
duce the usage period and/or lead to immedi-
ate sorting. The company owner needs to take
this into account in the workplace risk analysis.
The company owner must ensure compliance
with the maximum usage period by document-
ing first-time use in the test card.
The test card at the end of this User Manual
must be presented during the regular expert
inspections and be completed by an expert.
For more details, please visit www.bornack.de.
STORAGE
• Dry wet PPE before storage.
• Store in a dry place away from direct sunlight.
• Do not store PPE near radiators. Permanent
exposure to temperatures above + °C has a
negative impact on the strength of the textile
material and shortens the life span.
• Do not allow PPE to come into contact with
aggressive substances (e.g. oils, grease, acids,
chemicals etc.).
TRANSPORT
• Transport the IRS QLOCK integrated in the
protective clothing.
MAINTENANCE INFORMATION
• Repairs may only be carried out by the manu-
facturer.
• Type IRSQ: In case of wear, the FW/N FR can
be replaced by an equipment technician if ap-
proved by BORNACK. Only original spare parts
may be used.

EN
PRODUCT IDENTIFICATION
The following identification is on the product:
CE symbol and
number of the test oce
Size
Data matrix
EN norms
Charge
Serial number
Item number
Manufacturer
address
Production date Observe/read
the User Manual
Max. user weightProduct type
Product name
Product category
Identification rescue loop Type IRSQ:
Logo
OTHER

 | 
OTHER
CE symbol and
number of the test oce
Size
Data matrix
EN norms
Charge
Serial number
Item number
Manufacturer
address
Production date Observe/read
the User Manual
Max. user weightProduct type
Product name
Product category
Identification rescue loop Type RSQ:
Logo

EN
OTHER
Identification self-securing sling:
Logo
Product name
Product category
Product type
Length
Item number
Charge
Serial number
Production date
EN norms
Max. user
weight CE symbol and
number of the
test oce
Manufacturer
address
Contact
Breaking load
Read the
User Manual
Data matrix
Maximum number
of users

 | 
EU DECLARATION OF CONFORMITY