Glasdon Signmaster Ultra User manual

concrete
100
(min. distance from any
edge of the concrete)
Position the Bollard (Item 1) centrally on the intended site and
orientate it correctly with regard to the site requirements (i.e.
Retroreective Sign Faces and Fluorescent Yellow Panels).
Using the Bollard, mark out the 4 x hole positions, ensuring they are
a minimum of 100mm from the edge of the concrete foundation.
Drill the 4 x Ø16mm holes no less than 80mm deep ensuring they
match the hole centres of the Bollard base.
Insert an Anchor Rawl Plug (Item 2) into each of the 4 x drilled holes,
then using a hammer (if required), tap ush with the ground level.
Bollard Installation:
Place Washer (Item 3) on top of the Anchor and align the centres.
Spray a suitable Lubricant/Grease (e.g. WD40) generously into the
threads of the 4 x Anchors (to aid assembly and future removal).
Orientate the Bollard correctly aligning all 4 x holes to the Anchors.
Insert Spacer (Item 4) into each of the 4 x xing holes in the Bollard
base.
Orientate correctly and place Cover-Cap Washer Plate (Item 6),
followed by Washer (Item 5) onto each of the 4 x Screws (Item 7),
then secure the Bollard to the Anchors using a 6mm Allen Key.
To complete, snap-t a Cover-Cap (Item 8) over each of the 4 x
Screws.
Signmaster Ultra™
INSTALLATION AND MAINTENANCE INSTRUCTIONS
KIT CONTENTS:
ITEM 1 - Bollard x 1
ITEM 2 - Anchor Rawl Plug x 4
ITEM 3 - Washer - M10 x 30mm x 4
ITEM 4 - Spacer - M10 x 28mm x 4
ITEM 5 - Washer - M10 x 50mm x 4
ITEM 6 - Cover Cap Washer Plate x 4
ITEM 7 - Screw - M10 x 100mm x 4
ITEM 8 - Cover Cap - Black or White x 4
TOOLS/EQUIPMENT REQUIRED:
- 6mm Allen Key (Supplied within kit)
- Ø16mm Masonry Drill Bit
- Appropriate Power Drill
- Hammer
- Appropriate Lubricant / Grease Spray
Please also refer to the ‘Manual Handling Operations Regulations 1992’ during the handling of the
product and materials used for installation. Glasdon recommends that a full Health and Safety
analysis and site survey is carried out prior to installation.
IMPORTANT NOTE: ENSURE THAT ALL RELEVANT PERSONNEL READ THESE INSTRUCTIONS PRIOR TO USE
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1
DIAGRAM NOT TO SCALE
2
3
4
5
6
7
8
BOLT DOWN FIXING INSTRUCTIONS
ALL DIMENSIONS IN MM

concrete
320
(depth below ground)
355
(minimum depth)
100
(min. distance from any
edge of the concrete)
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KIT CONTENTS:
ITEM 1 - Bollard (Body and Base) x 1
ITEM 2A - Adjustable Depth Concrete-in Fixing x 4
ITEM 2B - Fixed Depth Concrete-in Fixing x 2
ITEM 3 - Washer - M10 x 30mm x 4
ITEM 4 - Spacer - M10 x 28mm x 4
ITEM 5 - Washer - M10 x 50mm x 4
ITEM 6 - Cover Cap Washer Plate x 4
ITEM 7 - Screw - M10 x 100mm x 4
ITEM 8 - Cover Cap - Black or White x 4
TOOLS/EQUIPMENT REQUIRED:
- 6mm Allen Key (Supplied within kit)
- Equipment to Excavate Hole
- Concrete-Mix (Fast Setting)
- Spirit Level
- Appropriate Lubricant / Grease Spray
- Hacksaw (Optional)
1
2A
3
4
5
6
7
8
Position the Bollard (Item 1) centrally on the intended site and
orientate it correctly with regard to the site requirements (i.e.
Retroreective Sign Faces and Fluorescent Yellow Panels).
Check for buried Services before starting excavations.
Mark out and prepare a hole 430mm x 430mm x 400mm deep
(Option A), or 500mm x 500mm x 300mm deep (Option B).
Spray a suitable Lubricant/Grease (e.g. WD40) generously into
the threads of either the 4 x Adjustable Depth Fixings (Item 2A)
or the 2 x Fixed Depth Fixings (Item 2B). Then assemble these to
the base of the Bollard (Item 1) as per the diagram.
If the depth of hole is restricted to less than 400mm, the Adj-
Depth Fixings (Item 2A) can be altered by moving the bottom
washer up, then cutting the bars to the desired length with a
Hacksaw. We would recommend using the same amount of
concrete by increasing the width of the hole accordingly.
Place gravel and support blocks in the base of the prepared hole
to act as a levelling foundation for the bollard. Try the Bollard
with xings in the hole and adjust foundation accordingly until
the Bollard sits level to surrounding ground and sits vertical. Use
a Spirit Level to conrm.
Remove the Bollard from the hole and pour in the fast setting
Concrete mix to the desired level.
Orientate Bollard correctly with regard to the site requirements
(i.e. Retroreective Sign Faces and Fluorescent Yellow Panels),
then place into the hole ensuring the base is ush with the top
surface of the Concrete.
Ensure the Bollard remains vertically level during the concrete
setting period. The use of a spirit level is highly recommended.
Leave to set.
concrete
250
(depth below ground)
100
(min. distance from any
edge of the concrete)
2B
A - ADJUSTABLE DEPTH
B - FIXED DEPTH
DIAGRAM NOT TO SCALE
CONCRETE-IN FIXING INSTRUCTIONS
ALL DIMENSIONS IN MM
For speed we recommend installing with quick setting
concrete (e.g. Grade QC10) but exact installation
requirements should be assessed from a site survey.

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KIT CONTENTS:
ITEM 1 - Bollard (Body) x 1
ITEM 2 - Spacer - M10 x 70mm x 2
ITEM 3 - Washer - M10 x 30mm x 4
ITEM 4 - Bolt Hex Head - M10 x 90mm x 2
ITEM 5 - Nut Nyloc M10 x 2
ITEM 6 - Cover Cap - Black or White x 4
TOOLS/EQUIPMENT REQUIRED:
- 17mm Spanner or Socket Set x 2
- Appropriate Lubricant / Grease Spray
- Pliers or at headed Screwdriver
To remove the Bollard Body to be replaced:
Remove the 4 x existing Cover Caps (Item 6) using a pair of
pliers and/or a at headed screwdriver to prise them o the
xings.
Use the socket sets to loosen the 2 x Nuts (Item 5) from the
connecting Bolts (Item 4). Remove the xings including the 4
x Washers (Item 3). Remove the Spacers (Item 2). Fixings can
be disposed of as replacement xings are provided in the kit.
Remove the Bollard Body from the Base.
Use a dry soft bristled brush to clean the Base including
the xing recesses to ensure they are free of dirt and grime
before tting the new Body.
To t the new Bollard Body to the Base:
Place the Body (Item 1) into the existing Base. Fit the
replacement Bollard Body and Base with 2 x new Spacers
(Item 2) into the xing holes.
Place a Washer (Item 3) over each xing Bolt (Item 4) and t
the Bolts through the Base to Body xing holes as illustrated.
Once the xings have passed through the Base and Bollard,
place Washers over the threads of each Bolt and secure using
a Nut (Item 5) for each xing. Use a pair of socket sets to
tighten the Nuts.
Place Cover Caps (Item 6) over the Bolt Heads and the Nuts,
pressing them on rmly by hand.
BOLLARD BODY REPLACEMENT
2
3
6
4
1
5
Bollard to Body attachment

.
Stock No. C000/1033 - DWG No. 02B-088-23 Issue 1 - May 2018
AND SIGNMASTER ULTRA, DURAPOL AND IMPACTAPOL ARE TRADEMARKS OR REGISTERED
TRADEMARKS OF GLASDON GROUP OR ITS SUBSIDIARIES IN THE U.K. AND OTHER COUNTRIES.
A planned maintenance schedule or regular inspection is recommended, replacing
components as necessary.
Replacement components are available direct from GLASDON.
GLASDON cannot be held responsible for claims arising from incorrect installation,
unauthorised modications or misuse of the product.
© Copyright 05/2018
Glasdon UK Ltd reserve the right to alter specications without prior notice.
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IMPORTANT NOTE: PLEASE ENSURE THAT ALL RELEVANT PERSONNEL READ THE POINTS LISTED WITHIN THIS LEAFLET AND THAT A
COPY IS GIVEN TO STAFF INVOLVED WITH THE INSTALLATION AND MAINTENANCE OF THIS PRODUCT.
SAFETY NOTE: PLEASE REFER TO ‘THE MANUAL HANDLING OPERATIONS REGULATIONS 1992’ DURING HANDLING.
Remove the existing Cover Caps (Item 6) using a at-headed
screwdriver to prise them o the xings.
BASE / BOLLARD REMOVAL
Use a 6mm Allen Key (one is supplied with the Bollard) to
untighten the ground xing Screws. Remove the Bollard
and xings. Retain the xings if replacement xings are not
required.
Install the new Bollard referring to the Bollard Installation
instructions on Page 1 of this booklet. If installing a spare
Base as a replacement - rst t the Bollard Body to the Base as
shown in the steps on Page 3.
1. 2.
CLEANING AND MAINTENANCE
Hand wash with a 10% solution of mild detergent in warm water using a soft bristle brush followed by a rinse with clean water.
CAUTION:
Many grati removers, including Glasdon Gratix grati wipes can damage stickers.
Use only on the areas of the Impactapol or Durapol aected and do not use on retroreective panels or sign face.
Felt tip pen or paint may be removed from Impactapol and Durapol using a proprietary grati remover such as Glasdon Gratix grati
wipes. Carefully follow the instructions, particularly the guidelines covering safety and protective equipment during use. Ensure that all
traces of chemicals are removed once the grati has been erased, then clean as detailed above.
Regular inspection is recommended and components replaced when necessary.