Borri B500EVO-100-B User manual

B500 Online UPS
User Manual
B500EVO-100-B
B500EVO-200-B
200/208/220/230/240VAC
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CONTENT:
1. SAFETY....................................................................................................1
1.1 Installation...................................................................................... 1
1.2 Operation....................................................................................... 2
1.3 Maintenance, servicing and faults................................................. 2
1.4 Transport........................................................................................ 3
1.5 Storage .......................................................................................... 3
1.6 Standards....................................................................................... 4
2. DESCRIPTION OF COMMONLY USED SYMBOLS...............................5
3. INTRODUCTION ......................................................................................6
3.1 System and model description ...................................................... 6
3.2 Product Specification and Performance...................................... 10
4. INSTALLATION .....................................................................................12
4.1 Unpacking and Inspection........................................................... 12
4.2 Input and output power cords and protective earth ground
installation.......................................................................................... 14
4.3 Operating procedure for connecting with the external battery.... 19
5. OPERATION...........................................................................................21
5.1 Display Panel............................................................................... 21
5.2 OPERATING MODE ...............................................................................25
5.3 Turning on and Turning off UPS.................................................. 31
5.4 LCD operation ............................................................................. 32
6. SPECIAL FUNCTION.............................................................................40
6.1 HE function.................................................................................. 40
6.2 Converter function ....................................................................... 40
6.3 Parallel function........................................................................... 41
7. TROUBLE SHOOTING ..........................................................................46
7.1 Trouble Shooting According To Warning Indication .................... 47
7.2 Trouble Shooting According To Fault Indication.......................... 48
7.3 Trouble Shooting In Other Cases................................................ 50
8. BATTERY MAINTENANCE, REPLACEMENT AND DISPOSAL .........51
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8.1 Maintenance................................................................................ 51
8.2 Replacement and Disposal of Batteries...................................... 51
9. COMMUNICATION PORT .....................................................................55
9.1 RS232&USB Interface................................................................. 55
9.2 Intelligent slot............................................................................... 55
9.3 AS400 Interface (Option)............................................................. 55
10. SOFTWARE..........................................................................................57
Free Software Download –WinPower .............................................. 57
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1. Safety
Please read carefully the following user manual and the safety
instructions before installing the unit or using the unit!
1.1 Installation
★Condensation may occur if the UPS is moved directly from a
cold to a warm environment. The UPS must be absolutely dry
before being installed. Please allow an acclimatization time of
at least two hours.
★Do not install the UPS near water or in a damp environment.
★Do not install the UPS where it will be exposed to direct
sunlight or near heat.
★Do not block ventilation openings in the UPS’s housing.
★Do not connect appliances or items of equipment which will
overload the UPS (e.g. laser printers, etc) to the UPS output.
★Place cables in such a way that no one can step on or trip over
them.
★The UPS has provided an earthed terminal, in the final
installed system configuration, equipotential earth bonding to
the external UPS battery cabinets.
★An integral single emergency switching device which prevents
further supply to the load by the UPS in any mode of operation
should be provided in the building wiring installation.
★An appropriate disconnect device such as short-circuit backup
protection should be provided in the building wiring installation.
★For three-phase equipment connection to an IT power system,
a four-pole device which disconnects all phase conductors and
the neutral conductor should be provided in the building wiring
installation.
★This is permanently connected equipment. It must be installed
by qualified maintenance personnel.
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★Earth connection is essential before connecting to the building
wiring terminal.
1.2 Operation
★Do not disconnect the earth conductor cable on the UPS or the
building wiring terminals at any time since this will affect the
protective earthing of the UPS system and of all connected
loads.
★The UPS output terminal block may be electrically live even if
the UPS system is not connected to the building wiring
terminal.
★In order to fully disconnect the UPS, turn the M1/M2/N input
breaker to the “OFF” position, then disconnect the mains lead.
★Ensure that no liquid or other foreign objects can enter the
UPS.
1.3 Maintenance, servicing and faults
★The UPS operates with hazardous voltages. Repairs should be
carried out only by qualified maintenance personnel.
★Caution - risk of electric shock. Even after the unit is
disconnected from the mains power supply (building wiring
terminal), components inside the UPS are still connected to
the battery which are potentially dangerous.
★Before carrying out any kind of service and/or maintenance,
please disconnect the batteries. Verify that no current is
present and no hazardous voltage exists in the capacitor or
BUS capacitor terminals.
★Batteries must be replaced only by qualified personnel.
★Caution - risk of electric shock. The battery circuit is not
isolated from the input voltage. Hazardous voltages may occur
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between the battery terminals and the ground. Verify that no
voltage is present before servicing.
★Batteries have a high short-circuit current and pose a risk of
shock. Take all precautionary measures specified below and
any other measures necessary when working with batteries:
－remove all jewellery, wristwatches, rings and other metal
objects
－use only tools with insulated grips and handles.
★When changing batteries, replace with the same quantity and
the same type of batteries.
★Do not attempt to dispose of batteries by burning them. It can
cause explosion.
★Do not open or destroy batteries. Effluent electrolyte can cause
injury to the skin and eyes. It may be toxic.
★Please replace the fuse only by a fuse of the same type and of
the same amperage in order to avoid fire hazards.
★The UPS should only be dismantled or worked on by qualified
maintenance personnel.
1.4 Transport
★Please transport the UPS only in the original packaging (to
protect against shock and impact).
1.5 Storage
★The UPS must be sited in a dry and well ventilated location
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1.6 Standards
* Safety
IEC/EN 62040-1-1
* EMI
Conducted Emission.................:IEC/EN 62040-2
Category C3
Radiated Emission...................:IEC/EN 62040-2
Category C3
*EMS
ESD........................................:IEC/EN 61000-4-2
Level 3
RS..........................................:IEC/EN 61000-4-3
Level 3
EFT.........................................:IEC/EN 61000-4-4
Level 4
SURGE....................................:IEC/EN 61000-4-5
Level 4
Low Frequency Signals.............:IEC/EN 61000-2-2
Warning: This is a product for commercial applications. If used in an
industrial environment extra precautions may be required.
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2. Description of Commonly Used Symbols
Some or all of the following symbols may be used in this manual. It is
advisable to familiarize yourself with them and understand their
meaning:
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3. Introduction
3.1 System and model description
This Online Series is an uninterruptible power supply incorporating
double-conversion technology. It provides perfect protection
specifically for computer equipment, communication systems and
computerized instruments.
Its true online double-conversion design eliminates all mains power
disturbances. A rectifier converts the alternating current from the
utility power to direct current. This direct current powers the inverter.
On the basis of this DC voltage, the inverter generates a pure
sinusoidal AC voltage, which is constantly powering the loads.
Computers and Peripherals are thus powered entirely by the UPS. In
the event of power failure, the maintenance-free batteries power the
inverter.
This manual is applicable to the B500EVO-100-B/B500EVO-200-B
models.
The UPS provides outstanding performance and reliability. The
UPS’s unique benefits include:
Online UPS design with pure sine wave output.
True online double-conversion technology with high power
density, utility frequency independence, and generator
compatibility.
Overall high efficiency > 93%, saving the operating cost.
True three-phase power factor correction and high input power
factor (PF>0.99). This saves the installation cost and reduce the
pollution back feed into the upstream power system.
High output power factor(0.9), to adapt more type load.
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Intelligent Battery Management technology that uses advanced
battery management to increase battery service life and optimize
recharge time.
Selectable High Efficiency mode(ECO mode) or CVCF mode
operation.
Combo input auto detection
Back-feed protection
Start-on-battery capability for powering up the UPS even if utility
power is not available.
Standard communication options: one RS-232 communication
port, one USB communication port.
Optional connectivity cards with enhanced communication
capabilities.
Maintenance is simplified by allowing the safe replacement of
batteries without powering down the UPS.
N+X parallel redundancy to increase the reliability and flexibility.
The max parallel number is 4.
User-friendly LCD display and LED indicators.
Ease of battery exchange or extension and possibility to extend
the backup time.
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The appearance of B500EVO-100-B/ B500EVO-200-B refers to Fig.
3-1 and Fig. 3-2.
Fig. 3-1 the front view of B500EVO-100-B/ B500EVO-200-B
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B500EVO-100-B REAR VIEW
B500EVO-200-B REAR VIEW
Fig. 3-2 the rear view of B500EVO-100-B/ B500EVO-200-B
USB
RS232
EPO
AS400
Fan
Input Breaker
Back Feed
Cover
Neutral Switch
Cover
(optional),etc. Intelligent Slot
Parallel Port
Maintenance
Switch
Terminal Blocks
Cover
Side Mounting
Bracket
USB
RS232
EPO
AS400
Fan
Input Breaker
Back Feed
Cover
Neutral Switch
Cover
(optional),etc.
Side Mounting
Bracket
Intelligent Slot
Parallel Port
Maintenance
Switch
Terminal Blocks
Cover
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3.2 Product Specification and Performance
1) General Specification
Model
B500EVO-100-B
B500EVO-200-B
Power Rating
10KVA/9KW
20KVA/18KW
Frequency (Hz)
50/60
Input
Voltage
(110-276)VAC (Depends on Load Level)
Current
L1/L2/L3：23A MAX
L1/L2/L3：46A MAX
Battery
Voltage
288VDC
Current
43A MAX
86A MAX
Output
Voltage
200*VAC/208VAC/220VAC/230VAC/ 240VAC
Current
45A/48.1A/45.5A/43.5A/41.
7A
90A/96.2A/90.9A/87.0A/83.3A
Dimension
(WxDxH) mm
350x650x890
Net Weight (kg)
127
188
2) Electrical Performance
Input
Model
Voltage
Frequency
Power Factor
B500EVO-100-B
B500EVO-200-B
Three-phase
50/60 Hz±10%
>0.99(@Full load)
*：If the output voltage is set to 200V, the output power specification is de-rated
to 90% of 240V power rating.
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3) Operating Environment
Temperature
Humidity
Altitude
Storage temperature
0C-45C
<95%
<1000m
-15C-50C
Note: if the UPS is installed or used in a place where the altitude is
above than 1000m, the output power must be derated in use, please
refer to the following:
Altitude (M)
1000
1500
2000
2500
3000
3500
4000
4500
5000
Maximum
Power
100%
95%
91%
86%
82%
78%
74%
70%
67%
Output
Voltage
Regulation
Power
Factor
Frequency
tolerance.
Distortion
Overload capacity
Current
crest ratio
1%
0.9 lag
Synchronized
50/60Hz10% in
Line mode (AC
mode)
0.1% of normal
frequency in Battery
mode
THD<2% Full
load (Linear
Load)/
≤5% for
reference
non-linear load
100%-110% load
transfers to Bypass
mode after 5 minutes
110%-130% load
transfers to Bypass
mode after 1 minutes
130%-150% load
transfers to Bypass
mode after 10 second
≥150% load transfers to
Bypass mode after 2
second
3:1
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4. Installation
The system may be installed and wired only by qualified
electricians in accordance with applicable safety regulations
4.1 Unpacking and Inspection
1. Moving to the installation site
The UPS has wheels making it easy to move to the installation site
after it has been unpacked. However, if the receiving area is far from
the installation site, we recommend you to move the UPS by using a
pallet jack or a lifter before you start to unpack the UPS.
2. Unpacking and inspection
1) At the installation site, the utmost care must be taken when
removing the packaging in order to avoid damaging the equipment.
Check all packaging materials to ensure that no items are missing.
The shipping package contains:
● A UPS
● A user manual
● A parallel cable
●Parallel port cover plate
Remove the packaging following the sequence illustrated in Fig. 4-1 to
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Fig. 4-4.
Tools kit
Lifter
Phillips screwdriver
Scissors
Wrench
Fig. 4-1 Unpacking-step1
Fig. 4-2 Unpacking-step2
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The shipping materials are recyclable. After unpacking,
save them for later use or dispose of them appropriately.
2) Inspect the appearance of the UPS to see if there is any damage
during transportation. Do not turn on the unit and notify the carrier
and dealer immediately if there is any damage or any parts missing
4.2 Input and output power cords and protective earth
ground installation
1. Notes for installation
1) The UPS must be installed in a location with good ventilation,
away from water, inflammable gas and corrosive agents.
2) Ensure the air vents on the front and rear of the UPS are not
blocked. Allow at least 0.5m of space on each side.
3) Condensation to water drops may occur if the UPS is unpacked
Fig. 4-3 Unpacking-step3
Fig. 4-4 Unpacking-step4
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in a very low temperature environment. In this case it is
necessary to wait until the UPS is fully dried out before
installation and use. Otherwise there are hazards of electric
shock.
4) Once the installation is completed, the side mounting brackets
（used in shipping）should be fixed back to ensure the stability
of the UPS enclosure. If impossible, additional stability can be
added by anchoring the mounting brackets to the floor with M8
bolts. See Fig. 4-5.
Fig. 4-5 Additional stability
2. Installation
Installation and wiring must be performed in accordance with the
local regulations and the following instructions by professional
personnel.
For safety, please cut off the mains power switch before
installation.
1) Open the terminal block cover located on the rear panel of the
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UPS, please refer to the layout diagram.
2) For the B500EVO-100-B UPS, it is recommended to select the
UL1015 8AWG(10mm2) wire or other insulated wire which
complies with AWG Standard for the UPS input and output
wirings.
3) For the B500EVO-200-B UPS, it is recommended to select the
UL1015 6AWG(25mm2) wire or other insulated wire which
complies with AWG Standard for the UPS input and output
wirings.
Note: Do not use a wall receptacle as the input power source
for the UPS, if its rated current is less than the UPSs
maximum input current. This can result in serious
damage.
5) Connect the input and output wires to the corresponding input
and output terminals according to the connection diagram.
Note: you must make sure that the input and output wires and
the input and output terminals are connected tightly.
6) The protective earth wire refers to the wire connection
between the equipment which consumes electric equipment
and the ground wire. The diameter of the protective earth
should be at least the minimum requirement for each model
and only appropriate wire should be used.
7) After having completed the installation, make sure the wiring is
correct.
8) An output breaker must be installed between the output
terminal and the load, this breaker should work based on
leakage current.
9) To connect the load to the UPS, turn off all the loads first, then
make the connection and finally turn on the loads one by one.
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10) Whether the UPS is connected to the utility power or not, the
output of the UPS may be live. The parts inside the unit may
still have hazardous voltage after turning off the UPS. To make
the UPS have no output, power off the UPS, and then
disconnect the utility power supply.
11) Batteries should be charged for 8 hours before use. After
connection, turn the M1/M2/N input breaker to the “ON”
position, the UPS will charge the batteries automatically. You
can also use the UPS immediately without charging the
batteries first, but the backup time may be less than the
standard value.
12) If it is necessary to connect an inductive load (such as a
monitor or laser printer) to the UPS, the start-up power should
be used for calculating the required capacity of the UPS.
Fig. 4-6 B500EVO-100-B Input and output Terminal Block and ground
screw wiring diagram
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