Borri B500-R060-C User manual

B500 Online UPS
User Manual
B500-R060-C
B500-R100-C
208/220/230/240VAC

Contents
1. Introduction .......................................................................................1
2. Safety Warnings................................................................................4
2.1 Installation.....................................................................................4
2.2 Operation ......................................................................................5
2.3 Maintenance, servicing and faults ................................................6
2.4 Transport.......................................................................................6
2.5 Storage..........................................................................................6
2.6 Standards......................................................................................7
3. Installation..........................................................................................8
3.1 Inspecting the Equipment .............................................................8
3.2 Unpacking the Carton...................................................................8
3.3 UPS Rear Panel.......................................................................... 11
3.4 UPS Front Panel......................................................................... 11
3.5 Rack mount Setup ......................................................................12
3.6 Tower Setup................................................................................15
3.7 Installation of UPS withAC inputs ..............................................15
4. Power cables connection & Startup..............................................17
4.1 Access to terminal block .............................................................19
4.2 Common input sources connection ............................................19
4.3 Separate input sources connection ............................................20
4.4 Frequency converter connection ................................................22
4.5 UPS Initial Startup.......................................................................22
4.6 Parallel Installation and Operation.............................................. 23
5. Operation .........................................................................................30
5.1 Display Panel..............................................................................30
5.2 Operating mode ..........................................................................33
5.3 Turning on and Turning off UPS .................................................36
5.4 LCD operation.............................................................................38
6. UPS Maintenance............................................................................48
6.1 UPS Care....................................................................................48
6.2 Transporting the UPS..................................................................48
6.3 Recycling the Used UPS.............................................................48
7. Specifications.................................................................................. 49

7.1 Electrical specification.................................................................49
7.2 Dimension and Weight................................................................50
7.3 Operating Environment...............................................................50
8. Troubleshooting.............................................................................. 51
8.1 Accessing Alarms and Conditions...............................................51
8.2 Typical Alarms and Conditions....................................................53
9. Communication...............................................................................58
9.1 USB Interface..............................................................................58
9.2 RS-232 Interface.........................................................................58
9.3 Dry contact Interface...................................................................58
9.4 Intelligent slot..............................................................................60
10. Software .........................................................................................61

1
1. Introduction
This Borri B500R Series is an uninterruptible power supply
incorporating double-conversion technology. It provides protection
specifically tailored towards computer equipment, communication
systems to computerized instruments. It protects your sensitive
electronic equipment from basic power problems such as power
failures, power sags, power surges, brownout, and line noise.
Power outages can occur when you least expect them and power
quality can be erratic. These power problems have the potential to
corrupt critical data, destroy unsaved work sessions, and damage
hardware －causing hours of lost productivity and expensive
repairs.
With the B500R UPS, you can safely eliminate the effects of power
disturbances and guard the integrity of your equipment. This UPS is
the best choice for protect your LANs, servers, workstations, and
other electrical equipments.
Online R/T UPS as Rack installation:
Fig. 1.1: Online B500-R060-C UPS

2
Fig. 1.2: Online B500-R100-C UPS
Online R/T UPS as Tower installation.
Fig. 1.3: Online B500-R060-C UPS Fig. 1.4: Online B500-R100-C UPS
Providing outstanding performance and reliability, the B500R

3
benefits include:
Online UPS design with pure sine wave output.
True online double-conversion technology with high power
density, utility frequency independence, and generator
compatibility.
Intelligent Battery Management technology that uses advanced
battery management to increase battery service life, optimize
recharge time.
Selectable High Efficiency B500R mode of operation.
Start-on-battery capability for powering up the UPS even if
utility power is not available.
Standard communication options: one RS-232 communication
port, one USB communication port.
Optional connectivity cards with enhanced communication
capabilities.
Optional installation method －Rack & Tower.
Remote shutdown control through the Remote Emergent
Power-off (REPO) port.
Parallelable with an additional B500R in order to offer
increased flexibility
Optional Rack Slider.

4
2. Safety Warnings
IMPORTANT SAFETY INSTRUCTIONS
PLEASE RETAIN THESE INSTRUCTIONS FOR FUTURE
REFERENCE.
2.1 Installation
Condensation may occur if the UPS is moved directly from a
cold to a warm environment. The UPS must be absolutely dry
before being installed. An acclimatization time of at least two
hours must be implemented.
Do not install the UPS near water or in damp environment.
Do not install the UPS where it would be exposed to direct
sunlight or near heat.
Do not block ventilation openings in the UPS’s housing.
Place cables in such a way that no one can step on or trip over
them.
UPS has provided earthed terminal, in the final installed system
configuration, equipotent earth bonding to the external UPS
battery cabinets.
An integral single emergency switching device which prevents
further supply to the load by the UPS in any operation mode
should be provided in the building wiring installation.
An appropriate disconnect device as short-circuit backup
protection should be provided in the building wiring installation.
CAUTION:
Before performing the procedures in this document, read and follow
the safety instructions and important regulatory information in your
Safety, Environmental, and Regulatory Information document.

5
For three-phase equipment connection to an IT power system,
a four-pole device which disconnects all phase conductors and
the neutral conductor should be provided in the building wiring
installation.
This is permanently connected equipment, it must be installed
by qualified maintenance personnel.
For permanently connected equipment: make sure that a
readily accessible disconnect device is incorporated in the
building installation wiring.
To reduce the risk of fire, connect only to a circuit provided with
branch circuit overcurrent protection with an ampere rating in
accordance with the IEC/EN 60934 standard or your local
electrical code and have a contact air gap of at least 3 mm.
Model
240V
B500-R060-C
45 amp
2-pole circuit breaker
B500-R100-C
70 amp
2-pole circuit breaker
Earthing connection is essential before connecting to the
building wiring terminal.
2.2 Operation
Do not disconnect the earth conductor cable from the UPS or
the building wiring terminals at any time since this will affect the
protective earth of the UPS system and of all connected loads.
The UPS output terminal block may be electrically active even
if the UPS system is not connected to the building wiring
terminal.
In order to fully disconnect the UPS, firstly press the OFF
button, and then disconnect the mains lead.

6
Ensure that no liquid or other foreign objects can enter the
UPS.
The UPS can be operated by any individual without previous
experience.
2.3 Maintenance, servicing and faults
The UPS operates with hazardous voltages. Maintenance
should be carried out only by qualified maintenance personnel.
Caution - risk of electric shock. Before carrying out any kind of
service or maintenance, disconnect the mains and EBM. And
Verify that no current is present and no hazardous voltage exist
in capacitor or BUS capacitor terminals.
Caution - risk of electric shock. Before carrying out any kind of
service or maintenance, take all precautionary measures
specified as below and any other measures necessary:
Remove all jewellery, wristwatches, rings and other metal
objects
Use only tools with insulated grips and handles.
Replace the fuse only with the same type and of the same
amperage in order to avoid fire hazards.
The UPS should only be dismantled or worked on by qualified
maintenance personnel.
2.4 Transport
Always transport the UPS only in the original packaging (to
protect against shock and impact).
2.5 Storage
The UPS must be sited in the room where is ventilated and dry.

7
2.6 Standards
* Safety
IEC/EN 62040-1
* EMI
Conducted Emission.........................:IEC/EN 62040-2
Category C2
Radiated Emission............................:IEC/EN 62040-2
Category C2
*EMS
ESD................................................:IEC/EN 61000-4-2
Level 4
RS........................................ ......... ..:IEC/EN 61000-4-3
Level 3
EFT................................................ :IEC/EN 61000-4-4
Level 4
SURGE......................................... :IEC/EN 61000-4-5
Level 4
CS................................................. :IEC/EN 61000-4-6
Level 3
Power-frequency Magnetic field.... :IEC/EN 61000-4-8
Level 3
Low Frequency Signals..................:IEC/EN 61000-2-2
Warning: This is a product for commercial applications. If used in an
industrial environment extra precautions may be required.

8
3. Installation
This chapter explains:
Equipment inspection
Unpacking the carton
Checking the Accessories
UPS setup and installation
Connecting the EBM(Extended Battery Modules)
Installation requirements
3.1 Inspecting the Equipment
If any equipment has been damaged during shipment, keep the
shipping cartons and packing materials for the carrier or place of
purchse and file a claim for shipping damage. If you discover
damage after acceptance, file a claim for concealed damage.
3.2 Unpacking the Carton
CAUTION: If the carton is unpacked in a low-temperature
environment it may cause condensation in or on the cabinet of UPS.
Do not install the UPS until the inside and outside of the cabinet are
absolutely dry to prevent hazard of electric shock.
CAUTION: The cabinet is heavy. Refer to the following instruction to
unpack and move the cabinet from the packing carton.
The shipping materials are recyclable. After
unpacking, save them for later use or dispose of
them appropriately.
Step 1:
Open the outer carton and remove the accessories package in the
cabinet (see Fig. 3.1&3.2).

9
B500-R060-C UPS:
Fig. 3.1: Unpacking the Cabinet of Online B500-R060-C UPS
B500-R100-C UPS
Fig. 3.2: Unpacking the Cabinet of Online B500-R100-C UPS
Step 2:
Always lift the cabinet carefully out of the outer carton and set it on a
flat, stable surface (see Fig. 3.3&3.4).

10
Place the cabinet in a protected area that has adequate airflow and
is free of humidity, flammable gas, and corrosion.
Lifting the Cabinet:
Fig. 3.3: Lifting the Cabinet of Online B500-R060-C UPS
Fig. 3.4: Lifting the Cabinet of Online B500-R100-C UPS
Step 3:
Discard or recycle the packaging in a responsible manner, or store it
for future use.

11
3.3 UPS Rear Panel
This section shows the rear panel of the B500R models.
B500-R060-C model:
Fig. 3.5: Online B500-R060-C Rear Panel
B500-R100-C model:
Fig. 3.6: Online B500-R100-C Rear Panel
3.4 UPS Front Panel
This section shows the front panel of the Online R/T UPS. The Online

12
series have the same LCD panel and the same control button.
Fig. 3.7: Front Panel
3.5 Rack mount Setup
3.5.1 Install the UPS
1. Select the proper holes in the rail for positioning the cabinet in
the desired location in the rack. Locate the rails at the bottom
of the 3U space for B500-R060-C and 5U space for
B500-R100-C allocated for the UPS.
2. Slide the cabinet into the rack (see Fig. 3.8).
Fig. 3.8: Installing the Cabinet
3. If installing additional UPSs, repeat from Step 1 to Step 2 for

13
each cabinet.
3.5.2 Connecting the EBMS
CAUTION:
This type of connection must be carried out by qualified
electrical personnel.
Please connect an appropriate breaker between UPS and
batteries.
Please use the 10AWG wire to connect UPS and EBMS
B500-R060-C Model
1. Plug the EBM cable into the UPS battery connector.
Fig. 3.9: Plug the EBM cable into the UPS battery connector
2. Replace UPS’s front panel and EBM’s front panel.

14
Figure. 3.10: Replace UPS’s front panel and EBM’s front panel.
B500-R100-C Model:
CAUTION:
Connect the EBM to protective ground with 8 AWG wire for EBM
model before proceeding.

15
Fig. 3.10: Plug the EBM cable into the UPS battery connector
3.6 Tower Setup
Tower setup as below:
Fig. 3.11: Tower setup
3.7 Installation of UPS with AC inputs
CAUTION: Online B500-R060-C/ B500-R100-C series support
different AC power source for input and bypass. So before
connecting wires of seperate AC inputs, you should confirm
that their earthing systems are identical for both AC inputs.
Otherwise, a transformer is necessary.

16
UPS with common Normal and Bypass AC inputs
UPS with separate Normal and Bypass AC inputs
Earthing systems are identical:
Earthing systems are separate:
Three different installations can be chosen:
1) Transformer in the Normal AC input.
2) Transformer in the Bypass AC input.