Borri ASD10 User manual

UPS user manual
Utilizzo dell’UPS
Rev. Descrizione
Description Data Date Emesso Issued Approvato Approved Lingua Language Pagina Page di Pag. of Pag.
F Revisione (VR60-14) / Revision (VR60-14) 15.01.15 E. Biancucci F. Berti E/I 1 96
Codice / Code
OMD10082
UPS USER MANUAL
UTILIZZO DELL’UPS
Index / Indice
ENGLISH LANGUAGE............................................................................... 5
1SCOPE ................................................................................................ 6
2SAFETY RULES AND WARNINGS.................................................... 7
3GENERAL UPS DESCRIPTION.......................................................... 8
3.1TYPOLOGY.................................................................................................................. 8
3.2SYSTEM DESCRIPTION ............................................................................................. 8
3.2.1Rectifier ............................................................................................................... 8
3.2.2Inverter................................................................................................................. 9
3.2.3Battery and battery charger............................................................................... 9
3.2.4Static bypass....................................................................................................... 9
3.2.5Manual bypass.................................................................................................... 9
3.3OPERATING STATUS............................................................................................... 10
3.3.1Normal operation.............................................................................................. 10
3.3.2Bypass operation.............................................................................................. 10
3.3.3Battery operation.............................................................................................. 11
3.3.4Manual bypass.................................................................................................. 12
3.4CONTROL AND OPERATION DEVICES.................................................................. 13
3.4.1Isolators (DC input and AC output)................................................................. 13
3.4.2Emergency power off button (EPO)................................................................ 13
3.4.3Normal/Bypass selector (SW1)........................................................................ 14
3.4.4LCD control panel............................................................................................. 14
4FRONT PANEL.................................................................................. 15
4.1FUNCTION BUTTONS............................................................................................... 15

UPS user manual
Utilizzo dell’UPS
2 OMD10082 REV. F
4.2FUNCTION OF MIMIC PANEL LED’S .......................................................................15
5HANDLING THE LCD PANEL...........................................................17
5.1MAIN MENUS.............................................................................................................17
5.2MEASURE DISPLAY..................................................................................................18
5.3BASIC DIAGNOSTICS...............................................................................................20
5.3.1Display of alarms history..................................................................................21
5.3.2Alarms and operating status............................................................................22
6SETTINGS AND ADVANCED OPERATIONS...................................24
6.1SETTING DATE AND TIME........................................................................................26
6.2DISPLAY LANGUAGE SETTING...............................................................................26
6.3NEW BATTERY INSTALLATION...............................................................................26
6.4BATTERY CONFIGURATION....................................................................................26
6.5SETTING THE MODBUS PARAMETERS .................................................................28
6.6UPS TEST...................................................................................................................28
6.7BATTERY TEST.........................................................................................................29
6.8SYSTEM RESET.........................................................................................................29
6.9ALARMS HISTORY RESET.......................................................................................30
7SYSTEM INFORMATION...................................................................31
7.1PARALLEL OPERATION INFORMATION ................................................................32
7.1.1UPS position......................................................................................................32
7.1.2Master / Slave priority.......................................................................................32
7.1.3Communication bus monitoring......................................................................33
7.1.4Parallel type .......................................................................................................33
7.1.5Message statistics.............................................................................................34
7.2SERVICE INFORMATION..........................................................................................34
8FAULTS AND ALARMS ....................................................................35
8.1OPERATING STATUS DEFINITION ..........................................................................36
8.2TROUBLESHOOTING................................................................................................38
LINGUA ITALIANA ...................................................................................51
1APPLICABILITÀ ................................................................................52
2REGOLE E AVVERTENZE DI SICUREZZA......................................53
3DESCRIZIONE GENERALE DELL’UPS ...........................................54
3.1TIPOLOGIA.................................................................................................................54
3.2DESCRIZIONE DEL SISTEMA...................................................................................54
3.2.1Raddrizzatore.....................................................................................................54

UPS user manual
Utilizzo dell’UPS
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3.2.2Inverter............................................................................................................... 55
3.2.3Batteria e carica batteria.................................................................................. 55
3.2.4Bypass statico .................................................................................................. 55
3.2.5Bypass manuale ............................................................................................... 55
3.3STATI DI FUNZIONAMENTO.................................................................................... 56
3.3.1Funzionamento normale .................................................................................. 56
3.3.2Funzionamento da bypass............................................................................... 56
3.3.3Funzionamento da batteria.............................................................................. 57
3.3.4Bypass manuale ............................................................................................... 58
3.4COMANDI E ORGANI DI MANOVRA........................................................................ 59
3.4.1Sezionatori (ingresso DC e uscita AC) ........................................................... 59
3.4.2Pulsante di arresto di emergenza (EPO) ........................................................ 59
3.4.3Selettore Normale/Bypass (SW1).................................................................... 60
3.4.4Pannello di comando LCD ............................................................................... 60
4PANNELLO FRONTALE................................................................... 61
4.1TASTI FUNZIONE...................................................................................................... 61
4.2FUNZIONE DEI LED DEL SINOTTICO ..................................................................... 61
5GESTIONE DEL PANNELLO LCD................................................... 63
5.1MENU PRINCIPALI.................................................................................................... 63
5.2VISUALIZZAZIONE DELLE MISURE........................................................................ 64
5.3DIAGNOSTICA DI BASE........................................................................................... 66
5.3.1Visualizzazione dello storico allarmi .............................................................. 67
5.3.2Lista degli allarmi e degli stati......................................................................... 68
6IMPOSTAZIONI E OPERAZIONI AVANZATE.................................. 70
6.1IMPOSTAZIONE DI DATA E ORA ............................................................................ 72
6.2IMPOSTAZIONE LINGUA DISPLAY......................................................................... 72
6.3INSTALLAZIONE NUOVA BATTERIA...................................................................... 72
6.4CONFIGURAZIONE BATTERIA................................................................................ 72
6.5IMPOSTAZIONE PARAMETRI MODBUS................................................................. 74
6.6TEST DELL’UPS........................................................................................................ 74
6.7TEST DI BATTERIA................................................................................................... 75
6.8RESET DEL SISTEMA .............................................................................................. 75
6.9RESET STORICO ALLARMI..................................................................................... 76
7INFORMAZIONI SUL SISTEMA........................................................ 77
7.1INFORMAZIONI SUL FUNZIONAMENTO IN PARALLELO..................................... 78

UPS user manual
Utilizzo dell’UPS
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7.1.1Posizione dell’UPS............................................................................................78
7.1.2Priorità Master / Slave.......................................................................................78
7.1.3Controllo bus di comunicazione......................................................................79
7.1.4Tipo di parallelo.................................................................................................79
7.1.5Statistiche messaggi.........................................................................................80
7.2INFORMAZIONI RELATIVE ALL’ASSISTENZA .......................................................80
8GUASTI E ALLARMI..........................................................................81
8.1DEFINIZIONE DEGLI STATI DI FUNZIONAMENTO.................................................82
8.2CONTROLLO DEI GUASTI........................................................................................84
Index of pictures / Indice delle figure
Picture 1 – Block diagram............................................................................................................................. 8
Picture 2 – Normal operation...................................................................................................................... 10
Picture 3 – Load supplied by bypass.......................................................................................................... 10
Picture 4 – Battery operation...................................................................................................................... 11
Picture 5 – Manual bypass......................................................................................................................... 12
Picture 6 – UPS front panel........................................................................................................................ 15
Picture 7 – UPS mimic panel...................................................................................................................... 15
Picture 8 – Structure of MEASURES menu (1 of 2)................................................................................... 18
Picture 9 – Structure of MEASURES menu (2 of 2)................................................................................... 19
Picture 10 – Structure of ALARMS menu................................................................................................... 20
Picture 11 – Structure of SPECIAL menu................................................................................................... 24
Picture 12 – Structure of INFO menu......................................................................................................... 31
Figura 1 – Schema a blocchi...................................................................................................................... 54
Figura 2 – Funzionamento normale............................................................................................................ 56
Figura 3 – Carico alimentato da bypass..................................................................................................... 56
Figura 4 – Funzionamento da batteria........................................................................................................ 57
Figura 5 – By-pass manuale....................................................................................................................... 58
Figura 6 – Pannello frontale UPS............................................................................................................... 61
Figura 7 – Sinottico UPS ............................................................................................................................ 61
Figura 8 – Struttura menu MISURE (1 di 2) ............................................................................................... 64
Figura 9 – Struttura menu MISURE (2 di 2) ............................................................................................... 65
Figura 10 – Struttura menu allarmi............................................................................................................. 66
Figura 11 – Struttura menu SPECIALE...................................................................................................... 70
Figura 12 – Struttura menu INFO............................................................................................................... 77

UPS user manual
Utilizzo dell’UPS
OMD10082 REV. F 5
ENGLISH LANGUAGE

UPS user manual
Utilizzo dell’UPS
6 OMD10082 REV. F
1 SCOPE
The instructions contained in this section of the manual apply to the UPS systems indicated
below.
ASD10 B9000FXS 60kVA
ASD11 B9000FXS 80kVA
ASD12 B9000FXS 100kVA
ASD13 B9000FXS 125kVA
ASD14 B9000FXS 160kVA
ASD36 B9000FXS 200kVA
ASD37 B9000FXS 250kVA
ASD38 B9000FXS 300kVA
ASD39 B9600FXS 400kVA
ASD40 B9600FXS 500kVA
ASD41 B9600FXS 600kVA
ASD42 B9600FXS 800kVA
Storing documentation
This manual and any other supporting technical documentation relating to the product
must be stored and made accessible to personnel in the immediate vicinity of the
UPS.
Further information
In the event that the information provided in this manual is not sufficiently exhaustive,
please contact the manufacturer of the device, whose details are available in the
“Contacts” section.

UPS user manual
Utilizzo dell’UPS
OMD10082 REV. F 7
2 SAFETY RULES AND WARNINGS
Injury hazard due to electric shock!
Always respect all the safety instructions and, in particular:
any work on the unit must be carried out by qualified personnel;
internal components can only be accessed after disconnecting the device from
supply sources;
always use protective devices designed for each type of activity;
the instructions contained in the manuals must be strictly followed.
Injury hazard due to device failure
Potentially hazardous situations may arise in case of UPS failure.
Do not use the device if visibly damaged.
Maintain the device regularly to identify possible failure.
Possible device damage
Whenever work is carried out on the device, make sure all actions are taken in order
to avoid electrostatic discharges which might damage the electronic components of
the system.
Read the technical documentation
Before installing and using the device, make sure you have read and understood all
the instructions contained in the present manual and in the technical supporting
documentation.

UPS user manual
Utilizzo dell’UPS
8 OMD10082 REV. F
3 GENERAL UPS DESCRIPTION
The UPS systems of the EVO line use IGBT technology with a high changeover frequency in
order to allow a low distortion of the current re-injected into the supply line, as well as high
quality and stability of output voltage. The components used assure high reliability, very high
efficiency and maintenance easiness.
3.1 TYPOLOGY
The UPS systems of the EVO line are on-line, double conversion; the inverter included in the
UPS always supplies energy to the load, whether mains is available or not (according to the
battery autonomy time).
This configuration guarantees the best service to the User, as it supplies clean power
uninterruptedly, ensuring voltage and frequency stabilization at nominal value. Thanks to the
double conversion, it makes the load completely immune from micro-interruptions and from
excessive mains variations, and prevents damage to critical loads (Computer - Instrumentation -
Scientific equipment etc.).
Output voltage present
The line connected to the UPS output is energized even during mains failure,
therefore in compliance with the prescriptions of IEC EN62040-1-2, the installer will
have to identify the line or the plugs supplied by the UPS making the User aware of
this fact.
Picture 1 – Block diagram
3.2 SYSTEM DESCRIPTION
3.2.1 Rectifier
It converts the three-phase voltage of the AC mains into continuous DC voltage.
It uses a three-phase fully-controlled IGBT bridge with a low harmonic absorption.
The control electronics uses a 32 bit P of latest generation that allows to reduce the
distortion of the current absorbed by mains (THDi) to less than 5%. This ensures that the
rectifier does not distort the supply mains, with regard to the other loads. It also avoids cable
overheating due to the harmonics circulation.
The rectifier is so sized as to supply the inverter at full load and the battery at the maximum
charging current.

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3.2.2 Inverter
It converts the direct voltage coming from the rectifier or from the DC battery into alternating
AC voltage stabilized in amplitude and frequency.
The inverter uses IGBT technology with a high changeover frequency of approximately 15
kHz.
The control electronics uses a 32 Bit P of latest generation that, thanks to its processing
capability, generates an excellent output sine-wave.
Moreover, the fully digital control of the output sine-wave allows to achieve high
performances, among which a very low voltage distortion even in presence of high-distorting
loads.
3.2.3 Battery and battery charger
The battery is installed outside the UPS. It is generally housed in an external battery cabinet.
The battery charger logic is completely integrated in the rectifier’s control electronics.
The battery is charged, according to the DIN 41773 Standard, every time it has been
partially or completely discharged. When its full capacity is restored, it is kept floating so as to
compensate for any autodischarge.
3.2.4 Static bypass
The Static Bypass allows to transfer the load between Inverter and Emergency Mains, and
vice-versa, in a very short time, and uses SCR’s as power commutation elements.
3.2.5 Manual bypass
The Manual Bypass is used to cut off the UPS completely, supplying the load directly from
the input mains in case of maintenance or serious failure.
Follow the procedures contained in the manual
The sequence of manual bypass switching and return must be carried out with
respect to the procedure indicated in the installation and start-up section. The
manufacturer cannot accept responsibility for damages arising from incorrect
operation.
External manual bypass
In the UPS systems of the B9600FXS line, the manual bypass isolator is optional and
outside the unit.

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Utilizzo dell’UPS
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3.3 OPERATING STATUS
The UPS has four different operating modes, as described below:
Normal operation
Bypass operation
Battery operation
Manual bypass
3.3.1 Normal operation
During normal operation all the circuit breakers/isolators are closed, except for MBCB
(maintenance bypass).
The rectifier is supplied by the AC three-phase input voltage which, on its turn, feeds the
inverter and compensates mains voltage as well as load variations, keeping the DC voltage
constant. At the same time, it keeps the battery charged (floating or boost charge depending on
the battery type). The inverter converts the DC voltage into an AC sine-wave with stabilized
voltage and frequency, and also supplies the load via its static switch SSI.
Picture 2 – Normal operation
3.3.2 Bypass operation
The load can be switched to bypass either automatically or manually. The manual
changeover is due to the BYPASS SWITCH which forces the load to bypass. In case of failure
of the bypass line, the load is switched back to inverter without interruption.
Picture 3 – Load supplied by bypass

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3.3.3 Battery operation
In case of power failure or rectifier fault, the battery feeds the inverter without interruption.
The battery voltage drops based on the amplitude of the discharging current. The voltage drop
has no effect on the output voltage, which is kept constant by changing the PWM modulation.
An alarm is activated when the battery is near the minimum discharge value.
In case the supply is restored before the battery is completely discharged, the system will be
switched back to normal operation automatically. In the opposite case, the inverter shuts down
and the load is switched to the bypass line (bypass operation). If the bypass line is not available
or is out of tolerance, the loads supply is interrupted as soon as the battery reaches the
discharge limit threshold (black-out).
As soon as the supply is restored, the rectifier will recharge the battery. In the standard
configuration, the loads are supplied again via static switch SSB when mains is available again.
The inverter is restarted when the battery has partially restored its capacity.
The system restart from the black-out condition can be customized based on the
requirements of the plant, in three different modes:
Bypass loads are supplied as soon as the bypass line is available (factory
configuration).
Inverter loads are supplied by the inverter (even if the bypass line is
available) when the battery voltage has reached a programmed
threshold, after the rectifier restart.
Man. Inverter the output supply is NOT restored automatically. The system
requires a confirmation to restart which can only be done manually
by the user via the front panel.
Picture 4 – Battery operation

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3.3.4 Manual bypass
The manual bypass operation is necessary whenever the UPS functionality is tested, or
during maintenance or repair work.
During the manual bypass due to repair or maintenance, the UPS is completely shut down
and the load is directly supplied by the bypass line.
Follow the procedures contained in the manual
The sequence of manual bypass switching and return must be carried out with
respect to the procedure indicated in the installation and start-up section. The
manufacturer cannot accept responsibility for damages arising from incorrect
operation.
External manual bypass
In the UPS systems of the B9600FXS line, the manual bypass isolator is optional and
outside the unit.
Picture 5 – Manual bypass

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3.4 CONTROL AND OPERATION DEVICES
The control and operation devices of the UPS are indicated below:
AC isolator on rectifier input (RCB)
AC isolator on bypass line input (SBCB)
Isolator on UPS output (OCB)
Manual bypass isolator (MBCB) – Optional external for B9600FXS line
Battery Isolator / Circuit breaker (BCB) – Optional, outside the UPS
Emergency power off button (EPO)
Normal/Bypass selector (SW1)
LCD control panel
Check the personnel training
The use of the operation and control devices of the UPS is intended for authorized
personnel only. We recommend to check the training of the personnel responsible for
the use and maintenance of the system.
3.4.1 Isolators (DC input and AC output)
The isolators provided on the UPS are used to isolate the power components of the device
from the AC supply line, from the storage battery and from the loads.
Voltage present on terminals
The isolators do not isolate the UPS completely, where the AC line and battery
voltages are still present on the terminals. Before carrying out any maintenance on
the unit:
Isolate the device completely by operating the external circuit breakers;
Wait at least 5 minutes in order to allow the capacitors to discharge.
3.4.2 Emergency power off button (EPO)
The emergency power off button is used to disconnect the UPS output immediately,
interrupting the loads supply. It also shuts down the inverter.
Press the button only in case of real emergency
The components of the system are subject to a high stress when the emergency
power off button is pressed under load presence.
Use the emergency power off button only in case of real emergency.

UPS user manual
Utilizzo dell’UPS
14 OMD10082 REV. F
External manual bypass
In the UPS systems of the B9600FXS line, the local emergency power off button is
not provided.
The UPS is also provided with two terminals (Eac1-Eac2) on which a remote emergency
power off contact may be connected.
The presence of voltage on the output terminals is restored as soon as the power off button,
or the remote contact, is brought back to the initial position.
Supply reset
Reset the output supply only when the causes which led to the emergency shutdown
have been eliminated and you are sure that there is no hazard to persons and things.
3.4.3 Normal/Bypass selector (SW1)
The Normal/Bypass selector is installed in the control panel and is only accessible by
opening the front door. It is generally used during the manual bypass procedure, when it is
necessary to isolate the UPS for maintenance or repair.
Follow the procedures contained in the manual
The Normal/Bypass selector shall only be operated in accordance with the
procedures specified in the installation and start-up section. The manufacturer cannot
accept responsibility for damages arising from incorrect operation.
3.4.4 LCD control panel
The control panel of the UPS is used in order to:
Check the operating parameters of the device
Check the alarms present
Access the event log
Display the information on the device
Modify the operating parameters
The menu which allows to change the parameters is password-protected in order to prevent
access to unauthorized personnel.

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Utilizzo dell’UPS
OMD10082 REV. F 15
4 FRONT PANEL
The front panel of the UPS, consisting of a double row alphanumeric display plus 5 function
keys, allows the complete monitoring of the UPS status.
The mimic flow helps to understand the operating status of the UPS.
Picture 6 – UPS front panel
4.1 FUNCTION BUTTONS
The front panel of the UPS is provided with 5 buttons whose functions are indicated in the
following table:
Button Assigned functions
Scrolls up the menus
Increases the values by one unit
Selects a value
Scrolls down the menus
Decreases the values by one unit
Selects a value
Selects a menu
Confirms changes
Silences the buzzer (activated due to an alarm or a failure)
Returns to the previous menu
4.2 FUNCTION OF MIMIC PANEL LED’S
Picture 7 – UPS mimic panel

UPS user manual
Utilizzo dell’UPS
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LED 1
GREEN AC line on rectifier input within tolerance
GREEN Wrong phase rotation
OFF AC mains failure on rectifier input
LED 2
GREEN AC bypass line within tolerance
GREEN Wrong phase rotation
OFF AC bypass line out of tolerance
AC bypass line failure
LED 3 GREEN Rectifier off or faulty
RED DC voltage out of tolerance
GREEN Rectifier on and DC voltage within tolerance
LED 4
GREEN circuit breaker BCB closed and battery charging
GREEN Battery discharging or under TEST
ORANGE Circuit breaker BCB open
RED Battery fault (following a battery test)
OFF Battery not available
LED 5 GREEN Inverter voltage within tolerance and static switch
closed
GREEN Inverter overload or short-circuit
OFF Inverter off or voltage out of tolerance
LED 6 ORANGE Re-transfer blocked
ORANGE Static bypass switch closed
OFF Static bypass switch open
LED 7 GREEN Output circuit breaker OCB closed
OFF Output circuit breaker OCB open
LED 8 ORANGE Manual bypass switch MBCB closed
OFF Manual bypass switch MBCB open
LED 9 RED Emergency power off (EPO) activated
OFF Normal operation
LED 10 ORANGE Maintenance request (slow flashing)
ORANGE Critical alarm (fast flashing)
OFF Normal operation

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Utilizzo dell’UPS
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5 HANDLING THE LCD PANEL
5.1 MAIN MENUS
UPS NAME Main screen (nominal power of the UPS)
xxx kVA
UPS NAME UPS measures regarding basic parameters
(voltage, current, etc.)
MEASURES
UPS NAME UPS operating status, possible alarms present
and alarms history
ALARMS
UPS NAME Setting of parameters and special functions
SPECIAL
UPS NAME General information regarding the UPS
INFO

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Utilizzo dell’UPS
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5.2 MEASURE DISPLAY
The MEASURES menu is structured as follows:
Picture 8 – Structure of MEASURES menu (1 of 2)

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Picture 9 – Structure of MEASURES menu (2 of 2)
Sub-menu Displayed data Accuracy
INPUT
Rectifier input voltage (1) (2) 1 V
Rectifier input current (3) 1 A
Frequency 0.1 Hz
Input power 1 kVA
OUTPUT
Voltage (1) (2) 1 V
Current (3) 1 A
Frequency 0.1 Hz
Active power 1 kW
Apparent power 1 kVA
Load percentage 1 %
BYPASS Voltage (1) (2) 1 V
Frequency 0.1 Hz
INVERTER Voltage (1) (2) 1 V
Frequency 0.1 Hz
AC/DC Rectifier output voltage 1 V
BATTERY
Voltage and current 1 V / 1 A
Nominal capacity 1 Ah
Residual autonomy 1 min / 1 %
(1) The voltage measures are always referred to the phase-to-neutral value
(2) The three voltages are displayed in one screen as “xxx yyy zzz V”
(3) The three line currents are displayed in one screen as “xxx yyy zzz A”

UPS user manual
Utilizzo dell’UPS
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5.3 BASIC DIAGNOSTICS
The ALARMS menu allows to display the current operating status of the device and to
access the event log, based on the following structure.
Picture 10 – Structure of ALARMS menu
Sub-menu Displayed data
UPS STATUS Alarms present and operating statuses
HISTORY Event log
The LCD panel displays the ALARMS menu automatically whenever an alarm occurs. The
audible indicator, if enabled, is activated to show the occurred failure. The audible alarm is
silenced pressing the key (BUZZER).
UPS STATUS Display of the first alarm present (if no alarm is
present, the operating status is displayed)
alarm/status no. 1
UPS STATUS Press the key to browse the menu and to go
to the next alarm/status (in alphabetical order)
Last alarm/status
Automatic erasure of alarms
Should an alarm occur and then the conditions that originated it no longer exist, the
alarm will be automatically cancelled and the system restarted.