Borri UPSaver 400 kVa User manual
l�
un I Jet
,
ИБП Borri UPsaver - руководство по эксплуатации. Юниджет
Постоянная ссылка на страницу: https://www.uni-jet.com/catalog/istochniki-
besperebojnogo-pitaniya/on-line-ibp-100-kva/borri-upsaver.html
UPS OPERATING MANUAL
UPSaver 400-1600 kVA
WARNING:
This is a product for commercial and industrial application in the second
environment - installation restrictions or additional measures may be needed to
prevent disturbance
Rev. Descrizione
Description
Data
Date
Emesso
Issued
Approvato
Approved
Lingua
Language
Pagina
Page
di Pag.
of Pag.
C Upgrade OMH44149 28.10.16 E. Biancucci P. Conti E 1 1
Codice / Code
OMH44147
UPS OPERATING MANUAL
Index of the sections Code
1 – WARNINGS AND GENERAL INFORMATION OMH44148
2 – INSTALLATION AND START-UP OMH44149
3 – UPS USER MANUAL OMH44150
Warnings and general information
Rev. Descrizione
Description Data
Date Emesso
Issued Approvato
Approved Lingua
Language Pagina
Page di Pag.
of Pag.
A First issue 10.02.15 G. Senesi M. Mancini E 1 7
Codice / Code
OMH44148
WARNINGS AND GENERAL INFORMATION
Index
1CONVENTIONS USED........................................................................ 3
2DOCUMENTATION NOTES................................................................ 4
3CONTACTS......................................................................................... 4
4FACTORY WARRANTY...................................................................... 5
5LIMITATION OF LIABILITY ................................................................ 7
Warnings and general information
2 OMH44148 REV. A
Warnings and general information
OMH44148 REV. A 3
Thank you for choosing a Borri product. This section of the manual contains indications
regarding the symbols used in the UPS documentation as well as basic information about the
product, including the factory warranty terms.
1 CONVENTIONS USED
The following symbols have been used to indicate potential dangers and to highlight useful
information, so as to minimize the risks to persons and property.
HAZARD
“HAZARD” statements contain characteristics and basic instructions for the safety of
persons. Non-compliance with such indications may cause serious injury or death.
WARNING
“WARNING” statements contain characteristics and basic instructions for the safety
of persons. Non-compliance with such indications may cause injury.
CAUTION
“CAUTION” statements contain characteristics and important instructions for the
safety of things. Non-compliance with such indications may cause damage to
materials.
NOTE
“NOTE” statements contain characteristics and important instructions for the use of
the device and for its optimal operation.
Warnings and general information
4 OMH44148 REV. A
2 DOCUMENTATION NOTES
Storing documentation
This manual and any other supporting technical documentation relating to the product
must be stored and made accessible to personnel in the immediate vicinity of the
UPS.
Further information
In the event that the information provided in this manual is not sufficiently exhaustive,
please contact the manufacturer of the device, whose details are available in the
“Contacts” section.
3 CONTACTS
For any information about the UPS systems manufactured by BORRI, please contact:
Borri S.p.A.
Via 8 Marzo, 2
52010 Soci - Bibbiena
AREZZO
Tel. 0575 5351
Fax 0575 561438
www.borri.it
For help with technical problems or for information concerning device use and maintenance,
please contact the technical help service by phoning the above-indicated telephone number,
specifying the following data:
Type of device and its nominal power
Serial number
Error code, if applicable.
Warnings and general information
OMH44148 REV. A 5
4 FACTORY WARRANTY
The factory warranty provided by Borri S.p.A. is subject to the terms indicated below.
Validity
a) The present warranty terms only apply to the UPS systems manufactured by Borri and to
their storage batteries, when supplied by Borri.
Duration
a) The factory warranty provided by Borri S.p.A. has a validity of 12 (twelve) months from the
startup date of the UPS. The warranty expires at the latest 18 (eighteen) months from the
purchasing date (invoicing).
General conditions
a) The execution of one or more repairs within the warranty time will not alter the original
expiry of the warranty.
b) If a unit is faulty and/or damaged within the time frame covered by the warranty, it will be
repaired or replaced with an equivalent or similar product.
Costs
a) The warranty covers all the costs resulting from repairs and/or spares to restore the
correct operation of the product covered by our factory warranty.
b) All other costs, particularly shipping costs, travel and accommodation costs for the service
personnel of Borri S.p.A. for on-site repairs, as well as costs for the customer’s own
employees, will not be covered by the factory warranty and will be charged to the end
customer.
c) In case of service performed following a call made by mistake, or in case our technicians
incur extra time and/or costs due to the site inaccessibility or due to work interruptions
required by the customer, such costs will be invoiced in accordance with ANIE rates
CLASS III COLUMN B.
Modes required
a) In the event of a fault covered by the warranty, the customer shall notify Borri S.p.A. in
writing of the occurred fault, providing a short description of the fault.
b) The customer shall also provide documents showing the validity of the warranty
(receipt/purchasing invoice with serial number of the product – report indicating the start-
up date).
Service at the installation site
a) During preventive maintenance visits or emergency service, access shall be ensured to
the installation site, and the device shall be made available in order to ensure
maintenance or repair with no waiting time.
b) During the intervention, the customer’s representative must attend service operations at
the installation site, so that he/she may operate the control devices outside the equipment.
c) In case entry permits are necessary in order to enter the installation site, Borri S.p.A. must
be notified of the time necessary to obtain the documentation required, if any.
d) In case of customer’s non-compliance, Borri S.p.A. reserves the right to refuse warranty
service. Borri S.p.A. will not accept any product returned for repair or replacement without
prior agreement.
Warnings and general information
6 OMH44148 REV. A
Exclusions
a) Our warranty does not cover the products which are faulty or damaged due to:
Transport,
Installation or start-up defects caused by the customer’s non-compliance with the
installation and use instructions provided by Borri S.p.A.
Tampering, alterations or repair attempts made without the specific written approval by
Borri S.p.A.
Damage caused by work done by personnel not authorized by Borri S.p.A.
Damage to the device caused by improper use, negligence, voluntary damage or use
of the device beyond the allowed limits;
Damage caused by external factors such as dirt, fire, flooding, failed operation of the
air conditioning system, etc.;
Non-compliance with applicable safety standards;
Force majeure (e.g. lightning, surges, natural disasters, fire, acts of war, riots, etc.);
Fall or displacement due to incorrect installation;
Ordinary wear caused by proper and continuous use of the device.
b) Protective devices inside the units (fuses and dischargers) are also excluded from the
warranty, unless the failure is due to component faults.
Responsibility
a) In no event shall Borri S.p.A. be liable for direct or indirect damage, or any damage
whatsoever connected with the execution of warranty services (e.g. possible voltage
interruptions during the repair period or assembly and dismantling costs), except for the
cases provided for by mandatory laws.
b) The present warranty terms do not affect the purchaser’s mandatory rights as by law.
Warnings and general information
OMH44148 REV. A 7
5 LIMITATION OF LIABILITY
All the information contained in the present documentation is the exclusive property of Borri
S.p.A. Written consent by Borri S.p.A. is required in order to wholly or partially publish or
disclose this information.
The present manual constitutes an integral part of the product technical support
documentation. Read the warnings with attention, as they give important instructions
concerning safe usage.
The equipment must be destined exclusively for the use for which it was expressly
designed. Any other use is considered improper and therefore hazardous. The
manufacturer cannot be held responsible for possible damage arising from improper,
erroneous or unreasonable usage.
Borri assumes responsibility for the equipment in its original configuration.
Any intervention that alters the structure or the operating cycle of the equipment must
be carried out and authorized directly by Borri.
Borri will not be held responsible for the consequences arising from the use of non-
original spare parts.
Borri reserves the right to make technical modifications to the present manual and to
the equipment without prior warning. Whenever typographical or other errors are
found, the corrections will be included in new versions of the manual.
Borri assumes responsibility for the information given in the original version of the
manual in Italian language.
UPSaver installation and start-up
Rev. Descrizione
Description
Data
Date
Emesso
Issued
Approvato
Approved
Lingua
Language
Pagina
Page
di Pag.
of Pag.
C Upgrade new configuration 28.10.16 E. Biancucci P. Conti E 1 96
Codice / Code
OMH44149
UPSAVER INSTALLATION AND START-UP
Index
1APPLICABILITY.................................................................................. 8
2SAFETY RULES AND WARNINGS .................................................... 9
2.1USING THE DEVICE.................................................................................................... 9
2.2SYSTEM RATING ...................................................................................................... 10
2.2.1Actual power configuration ............................................................................. 11
2.3SPECIAL SAFETY WARNINGS ................................................................................ 12
2.3.1General warnings.............................................................................................. 12
2.3.2Personnel .......................................................................................................... 12
2.3.3Transport and handling.................................................................................... 12
2.3.4Installation......................................................................................................... 12
2.3.5Electrical connection........................................................................................ 13
2.3.6Operation........................................................................................................... 14
2.3.7Maintenance ...................................................................................................... 15
2.3.8Storage .............................................................................................................. 16
2.4ENVIRONMENTAL PROTECTION............................................................................ 16
2.4.1ISO 14001 certification ..................................................................................... 16
2.4.2Recycling of packing materials ....................................................................... 16
2.4.3Device disposal................................................................................................. 16
3INSTALLATION................................................................................. 17
3.1RECEIPT OF THE UPS.............................................................................................. 17
3.1.1Storage .............................................................................................................. 17
3.2HANDLING THE UPS ................................................................................................ 18
3.3INFORMATION FOR THE INSTALLATION .............................................................. 21
3.3.1UPSaver basic configuration........................................................................... 21
3.3.2Base plan, static load and weights ................................................................. 22
3.3.3System layout and overall dimensions .......................................................... 25
3.3.4Wall clearances and ventilation ...................................................................... 36
UPSaver installation and start-up
2 OMH44149 REV. C
3.3.5Environmental installation conditions ............................................................37
3.4SYSTEM POSITIONING AND INSTALLATION.........................................................39
3.4.1Positioning the I/O module...............................................................................39
3.4.2Floor fixing.........................................................................................................40
3.4.3Connection of the interconnection cables......................................................41
3.4.4Positioning the power modules .......................................................................42
3.4.5Cabinets alignment and fixing .........................................................................43
3.4.6Power modules electrical connection .............................................................45
3.4.7Connecting the bus cable.................................................................................48
3.4.8Parallel cards dip-switch setting......................................................................51
3.4.9Connecting the signal cables...........................................................................54
4ELECTRICAL CONNECTION............................................................56
4.1CONNECTING THE POWER CABLES......................................................................57
4.2BACK-FEED PROTECTION DEVICE ........................................................................59
4.3TERMINAL BOARDS .................................................................................................60
4.3.1Connection bars position .................................................................................68
4.4INTERFACE CARDS ..................................................................................................70
4.5CONNECTING THE AUXILIARY CABLES................................................................70
4.5.1DIESEL MODE activation..................................................................................71
4.5.2External Bypass_SW contact...........................................................................71
4.5.3Remote shut-down (EPO) .................................................................................71
4.5.4Battery switch auxiliary contact.......................................................................71
4.5.5External manual bypass ...................................................................................71
4.5.6External UPS output switch..............................................................................71
4.6SRC-2 RELAY CARD CONNECTION........................................................................72
5STARTUP AND SHUTDOWN............................................................73
5.1PRELIMINARY CHECKS ...........................................................................................73
5.2START-UP PROCEDURE ..........................................................................................74
5.3SHUT-DOWN PROCEDURE ......................................................................................83
5.4SWITCHING PROCEDURE TO MANUAL BYPASS .................................................83
5.5RESTART FROM MANUAL BYPASS .......................................................................84
5.6STARTING-UP A POWER MODULE .........................................................................92
UPSaver installation and start-up
OMH44149 REV. C 3
Index of the pictures
Picture 1 –UPSaver rating plate............................................................................................................. 10
Picture 2 –Actual power configuration plates......................................................................................... 11
Picture 3 –Panels removal on I/O module ............................................................................................. 18
Picture 4 –Handling of the I/O module................................................................................................... 19
Picture 5 –Panels removal on power module ........................................................................................ 19
Picture 6 –Handling of the power module.............................................................................................. 20
Picture 7 –Power module base plan...................................................................................................... 22
Picture 8 –600kVA I/O module base plan.............................................................................................. 22
Picture 9 –800-1200kVA I/O module base plan..................................................................................... 23
Picture 10 –1200kVA I/O module base plan (with centralized battery static switch)........................... 23
Picture 11 –1400kVA I/O module base plan........................................................................................ 24
Picture 12 –1600kVA I/O module base plan........................................................................................ 24
Picture 13 –UPSaver power module ................................................................................................... 25
Picture 14 –UPSaver I/O module up to 600 kVA................................................................................. 26
Picture 15 –UPSaver 800 kVA and 1200kVA (DB+DSB / DB+CSB) I/O module ............................... 26
Picture 16 –UPSaver 1000-1200 kVA I/O module with centr. battery st. sw. (CB+DSB / CB+CSB).. 27
Picture 17 –UPSaver 1200 kVA I/O module top cable entry with centr. battery and distributed static
switches (CB+DSB).................................................................................................................................... 27
Picture 18 –UPSaver 1400 kVA I/O module top cable entry with centr. battery and distributed static
switches (CB+DSB).................................................................................................................................... 28
Picture 19 –UPSaver 1600 kVA I/O module with distributed static switches (DB+DSB).................... 28
Picture 20 –I/O module breakers position (up to 800kVA).................................................................. 29
Picture 21 –I/O module breakers position (1000-1200kVA)................................................................ 29
Picture 22 –I/O module breakers position (1200-1400kVA)................................................................ 30
Picture 23 –I/O module breakers position (1600kVA)......................................................................... 30
Picture 24 –I/O module distribution columns breakers position (up to 1200kVA)............................... 31
Picture 25 –1400kVA I/O module distribution columns breakers position........................................... 31
Picture 26 –1600kVA I/O module distribution columns breakers position........................................... 32
Picture 27 –400kVA UPSaver layout................................................................................................... 32
Picture 28 –600kVA UPSaver layout................................................................................................... 32
Picture 29 –800kVA UPSaver layout................................................................................................... 33
Picture 30 –1000kVA UPSaver layout................................................................................................. 33
Picture 31 –1200kVA UPSaver layout................................................................................................. 33
Picture 32 –Battery centralized 1200kVA UPSaver layout.................................................................. 34
Picture 33 –Battery centralized 1400kVA UPSaver layout.................................................................. 34
Picture 34 –1600kVA UPSaver layout................................................................................................. 34
Picture 35 –Wall clearances................................................................................................................ 36
UPSaver installation and start-up
4 OMH44149 REV. C
Picture 36 –Cable routing base ...........................................................................................................39
Picture 37 –Installation of cable routing bases on 800 kVA UPSaver................................................. 39
Picture 38 –Floor fixing........................................................................................................................ 40
Picture 39 –Iron base fixing ................................................................................................................. 40
Picture 40 –Cabinet base plates removal............................................................................................ 41
Picture 41 –Interconnection cables connection points ........................................................................ 41
Picture 42 –Routing of the interconnection cables.............................................................................. 42
Picture 43 –Positioning the power module .......................................................................................... 42
Picture 44 –Cabinets front fixing.......................................................................................................... 43
Picture 45 –Cabinet rear fixing ............................................................................................................ 43
Picture 46 –UPS cabinets upper fixing................................................................................................ 44
Picture 47 –Parts to be removed for cables connection...................................................................... 45
Picture 48 –Power modules with parts removed ................................................................................. 45
Picture 49 –Power module cables terminals........................................................................................ 46
Picture 50 –Bus cable raceways.......................................................................................................... 48
Picture 51 –Removing the bus cable raceways................................................................................... 48
Picture 52 –Bus cable connection cards.............................................................................................. 49
Picture 53 –Connecting the bus cable................................................................................................. 49
Picture 54 –Raceways re-positioning .................................................................................................. 50
Picture 55 –Detail of the parallel card dip-switches............................................................................. 51
Picture 56 –600kVA UPSaver.............................................................................................................. 52
Picture 57 –800kVA UPSaver.............................................................................................................. 53
Picture 58 –I/O module signal position................................................................................................ 55
Picture 59 –600-800kVA UPSaver, I/O module terminal boards (bottom cables entry)...................... 60
Picture 60 –600-800kVA UPSaver, detail of the I/O module power terminals (bottom cables entry). 60
Picture 61 –600-800kVA UPSaver, I/O module neutral connection bar (bottom cables entry)........... 61
Picture 62 –600-800kVA UPSaver, I/O module earth connection bar (bottom cables entry).............. 61
Picture 63 –600-800kVA UPSaver, I/O module terminal boards (bottom cables entry)...................... 62
Picture 64 –600-800kVA UPSaver, detail of the I/O module power terminals (bottom cables entry). 62
Picture 65 –600-800kVA UPSaver, I/O module neutral connection bar (top cables entry)................. 63
Picture 66 –600-800kVA UPSaver, I/O module earth connection bar (top cables entry).................... 63
Picture 67 –1200kVA UPSaver, I/O module terminal boards (bottom cables entry).......................... 64
Picture 68 –1200kVA UPSaver, detail of the I/O module power terminals (bottom cables entry)....... 64
Picture 69 –1200kVA UPSaver, centralized battery power terminals (bottom cables entry) .............. 65
Picture 70 –1200kVA UPSaver, I/O module neutral connection bar (bottom cables entry)................ 65
Picture 71 –1200kVA-1400kVA UPSaver, centralized battery power terminals (top cables entry)..... 66
Picture 72 –1600kVA UPSaver, detail of the I/O module power terminals.......................................... 66
Picture 73 –1600kVA UPSaver, detail of the I/O module power terminals.......................................... 67
UPSaver installation and start-up
OMH44149 REV. C 5
Picture 74 –Location of the UPSaver interface cards.......................................................................... 70
Picture 75 –Touch screen start-up image............................................................................................ 75
Picture 76 –I/O module start-up........................................................................................................... 75
Picture 77 –Choice of the start-up mode............................................................................................. 76
Picture 78 –Module 1 start-up.............................................................................................................. 76
Picture 79 –Module 1 start-up.............................................................................................................. 77
Picture 80 –Module 1 start-up.............................................................................................................. 77
Picture 81 –Module 1 start-up.............................................................................................................. 78
Picture 82 –Module 1 start-up.............................................................................................................. 78
Picture 83 –Module 1 start-up.............................................................................................................. 79
Picture 84 –Module 1 start-up.............................................................................................................. 79
Picture 85 –Module "n" start-up........................................................................................................... 80
Picture 86 –Module "n" start-up........................................................................................................... 80
Picture 87 –Battery start-up................................................................................................................. 81
Picture 88 –Connection of the system to the load............................................................................... 81
Picture 89 –Start-up completed........................................................................................................... 82
Picture 90 –Flow diagram.................................................................................................................... 82
Picture 91 –I/O module start-up........................................................................................................... 84
Picture 92 –I/O module start-up........................................................................................................... 84
Picture 93 –Module 1 start-up.............................................................................................................. 85
Picture 94 –Module 1 start-up.............................................................................................................. 85
Picture 95 –Module 1 start-up.............................................................................................................. 86
Picture 96 –Module 1 start-up.............................................................................................................. 87
Picture 97 –Module 1 start-up.............................................................................................................. 87
Picture 98 –Module "n" start-up........................................................................................................... 88
Picture 99 –Module "n" start-up........................................................................................................... 88
Picture 100 –Start-up from MBCB......................................................................................................... 89
Picture 101 –Start-up from MBCB......................................................................................................... 89
Picture 102 –Start-up from MBCB......................................................................................................... 90
Picture 103 –Inverters start-up .............................................................................................................. 90
Picture 104 –Inverters start-up .............................................................................................................. 91
Picture 105 –Start-up from MBCB completed ....................................................................................... 91
Picture 106 –Identification of the module to start-up............................................................................. 92
Picture 107 –Power module flow diagram............................................................................................. 92
Picture 108 –Module start-up confirmation............................................................................................ 93
Picture 109 –Module start-up................................................................................................................. 93
Picture 110 –Module start-up................................................................................................................. 94
Picture 111 –Module start-up................................................................................................................. 94
UPSaver installation and start-up
6 OMH44149 REV. C
Picture 112 –Module start-up................................................................................................................. 95
Picture 113 –Module start-up................................................................................................................. 95
Picture 114 –Module start-up completed............................................................................................... 96
UPSaver installation and start-up
OMH44149 REV. C 7
This manual suits for next models
6
Table of contents
Other Borri UPS manuals
Borri
Borri B9600FXS User manual
Borri
Borri GIOTTO 450VA User manual
Borri
Borri B500EVO-100-B User manual
Borri
Borri B400-010-B (C) User manual
Borri
Borri B500-R060-C User manual
Borri
Borri ASD10 User manual
Borri
Borri 1Kva User manual
Borri
Borri LEONARDO T 6 kVa User manual
Borri
Borri B 200 User manual
Borri
Borri INGENIO COMPACT User manual
Borri
Borri B8031 User manual
Borri
Borri E2001 COMPACT Operating instructions
Borri
Borri B400R-010-B (C) User manual
Borri
Borri B8031FXS 10kVA User manual
Borri
Borri GALILEO UPS User manual
Borri
Borri INGENIO COMPACT User manual
Borri
Borri GALILEO RT 1 kVA User manual
Borri
Borri B9000FXS 60kVA User manual
Borri
Borri B9000FXS Series User manual
Borri
Borri B8000FXS 10kVA User manual
