Bosch CS 550 User manual

CS
550/150RC
Spreader Joystick Controller Operator Manual
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Table o
Table oTable o
Table of Content
f Contentf Content
f Contents
ss
s
1
11
1 Panel Controls
Panel ControlsPanel Controls
Panel Controls 3
33
3
2
22
2 Program
Program Program
Program Screen Layout
Screen LayoutScreen Layout
Screen Layout 4
44
4
3
33
3 Screen Controls
Screen ControlsScreen Controls
Screen Controls 5
55
5
3.1 Pause 5
3.2 Blast 5
3.3 Reverse 5
3.4 Change Soli Material 6
3.5 Change Prewet Material 6
3.6 Manual Gate A justment 6
3.7 Error Messages 7
4
44
4 Symbol Actions
Symbol ActionsSymbol Actions
Symbol Actions 7
4.1 Error Log/Diagnostic – Gear Symbol 7
4.2 Unloa ing – UNLOAD Symbol 8
4.3 Data Retrieval/Clear Trip Summary – USB Symbol 9
4.4 Brightness/Volume A justment – Backlight Symbol 9
4.5 Manual Hy raulic Gate A justment – Cylin er Symbol 10
4.6 Programming Mo e – Lock Symbol 10
5
55
5 Joystick Control
Joystick Control Joystick Control
Joystick Control 1
11
11
11
1
5.1 Button Status 11
5.2 Joystick Status 11
5.3 Joystick Screen 11
6
66
6 Anti
AntiAnti
Anti-
--
-ice Mo e
ice Mo eice Mo e
ice Mo e 1
11
12
22
2
7
77
7 Pattern Mo e
Pattern Mo e Pattern Mo e
Pattern Mo e 1
11
13
33
3
8
88
8 Air Gate
Air GateAir Gate
Air Gate Mo e
Mo eMo e
Mo e 1
11
13
33
3
9
99
9 Liqui +
Liqui +Liqui +
Liqui + Mo e
Mo eMo e
Mo e 1
11
14
44
4
10
1010
10 Cross Conveyor Mo e
Cross Conveyor Mo eCross Conveyor Mo e
Cross Conveyor Mo e 1
11
14
44
4
11
1111
11 Spinner Reverse
Spinner ReverseSpinner Reverse
Spinner Reverse Mo e
Mo eMo e
Mo e 1
11
15
55
5
1
11
12
22
2 Error Co es
Error Co esError Co es
Error Co es 1
11
15
55
5
1
11
13
33
3 Warning
WarningWarning
Warning 1
11
18
88
8
Bosch Rexroth Cana a Corp. reserves the right to revise this information at any time an for
any reason an reserves the right to make changes at any time, without notice or obligation,
to any of the information containe in this piece of literature.
Please check for up ates at: www.boschrexroth.ca/compu-sprea
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1 Panel Controls
Turn knobs clockwise to increase.
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2 Pro ram Screen Layout
SPNR
SALT
-
-
LIQUID1
Spinner Label
Sprea Wi th %
Spinner Setpoint
Spinner Mo e
Pause Button
Soli Name
Gate Mo e/Soli Rate
Gate Position/Conv Set.
Conveyor Mo e
Blast Button
Liqui Name
Liqui Rate
Liqui Setpoint
Liqui Mo e
Reverse Button
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3 Screen Controls
3.1 Pause
Press the Pause button to pause, an press again to resume sprea ing.
3.2 Blast
Press the Blast button to increase the sprea ing output, an press again to resume
regular rate.
3.3 Reverse
Press an hol the Reverse button to change the irection of the Auger (an optional
feature to islo ge obstructions). Release the button to resume sprea ing.
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3.4 Change S lid Material
Press the oval button with “SALT- -” text on it to a just material type. (Note: Vehicle
must be stationary) Use the left an right arrows to change.
Use the Left an Right to
a just
Press the oval button
again to confirm an save
the selection.
3.5 Change Liquid Material
Press the oval button with the “LIQUID1” text to a just the material type. (Note:
vehicle must be stationary)
Use the Left an Right
arrows to a just.
Press the oval button again
to confirm an save the
selection.
3.6 Manual Gate Adjustment
For Manual Gate operation ONLY.
Press the Gate Position Number to select the gate a justment mo e.
Use the up an own
arrows to a just.
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Press the Gate Position again to verify the selection.
3.7 Err r Messages
During the operation when an error occurs, a message will appear in the centre of
the screen. Tap anywhere on the message to clear the win ow.
4 Symbol Actions
All symbols on the right of the screen require a press an hol for >1 secon s.
4
44
4.1
.1 .1
.1 Error
Error Error
Error Log
LogLog
Log/Diagnostic
/Diagnostic/Diagnostic
/Diagnostic
When the vehicle is stationary press the ‘Gear
‘Gear‘Gear
‘Gear’
’’
’ symbol to isplay most recent error
messages. If a hy raulic pressure&temperature sensor is connecte both rea ings
will be isplaye on the bottom right of the screen.
Err/Diag
Unload USB
Bright/Vol
Cylinder
Lock
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A program key is require to clear the error log; hol the button for >5 secon s.
When a vehicle is moving press the ‘Gear’
‘Gear’‘Gear’
‘Gear’ symbol to isplay the real-time status of
sprea ing.
4
44
4.2 UNLO
.2 UNLO.2 UNLO
.2 UNLOAD
ADAD
ADING
INGING
ING
Press the ‘
‘‘
‘Unloa
UnloaUnloa
Unloa ’
’’
’ symbol to enter into unloa mo e. (Note: The vehicle must be
stationary.)
Turn the ials until the
esire spee is achieve .
Press the symbol again
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an to exit unloa mo e. Moving the vehicle will suspen the unloa process. It will
automatically resume when the truck is stoppe again.
4
44
4.3
.3.3
.3 Data
Data Data
Data Retrieval
RetrievalRetrieval
Retrieval/Clear Trip Summary
/Clear Trip Summary /Clear Trip Summary
/Clear Trip Summary
With a
With a With a
With a ‘LOG DATA KEY’
‘LOG DATA KEY’‘LOG DATA KEY’
‘LOG DATA KEY’ inserte
inserte inserte
inserte
Press the ‘
‘‘
‘USB
USBUSB
USB’
’’
’ symbol to transfer the log ata.
With a
With a With a
With a ‘PROGRAMMING KEY’
‘PROGRAMMING KEY’‘PROGRAMMING KEY’
‘PROGRAMMING KEY’ inserte
inserteinserte
inserte
Press the ‘
‘‘
‘USB
USBUSB
USB’
’’
’ symbol to transfer the log ata an the parameter. “Transfer
Successful” will appear on the screen momentarily when it finishes.
Without a key inserte
Without a key inserteWithout a key inserte
Without a key inserte
Press the ‘USB’
‘USB’‘USB’
‘USB’ symbol to clear trip summary.
Note: ‘PROGRAMMING KEY’ is for programming an ata log. ‘DATA LOG KEY’ is for
log ata only.
4.4 Brightness and V lume Adjustment
Press the ‘
‘‘
‘Bright/Vol
Bright/VolBright/Vol
Bright/Vol’
’’
’ symbol to enter into a justment mo e, volume or bright. Press
again to toggle the other mo e.
Use the up an own arrows to a just (only a justable with vehicle stationary).
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To a just volume, the “Vol A j” nee s to be checke on setup user screen.
4.5 Manual Hydraulic Gate Adjustment
For hy raulic gate operation ONLY.
Press the ‘
‘‘
‘Cylin er
Cylin erCylin er
Cylin er’
’’
’ symbol to select the gate a justment mo e. Use the up an
own arrows to a just.
Press the ‘
‘‘
‘Cylin er
Cylin erCylin er
Cylin er’
’’
’
symbol again to en the
gate a justment.
4.6 Pr gramming M de
Press the ‘Lock’
‘Lock’‘Lock’
‘Lock’ symbol to enter into programming mo e. (Note: A vali
‘PROGRAMMING KEY’ must be inserte into the USB port.)
See Calibration Manual for
programming etails.
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5 Joystick Control
For systems equippe with Joystick Option ONLY.
5.1 Butt n Status
The oval buttons represent the push buttons on the han le of the joystick. When a
joystick button is pushe , the proper mo e is illuminate in re .
5.2 J ystick Status
The arrow symbols represent the irection the joystick han le is being eflecte .
The mo e status is isplaye in the top right of both sprea er an joystick screens.
5.3 J ystick Screen
Available only when equippe with a CS-150 Armrest Console.
Screen flips when the Dea man Trigger is presse . When the trigger is release , the
screen reverts back to the sprea er layout.
Note: The joystick will only operate while the Dea man Trigger is pulle .
The efault sprea er or joystick screen is selectable on USER setup screen.
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6 Anti-ice Mode
6.1 3 B m
Boom Selection
Boom SelectionBoom Selection
Boom Selection
Press the oval buttons to select the esire boom. Pause an Blast operate the
same as a Granular Sprea er.
Rate Selection
Rate SelectionRate Selection
Rate Selection
Use the ial on the right to select the esire liqui flow rate. The reverse button is
e-activate .
6.2 Single B m
Use the upper right arrows to select the esire liqui flow rate.
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7 Pattern Mode
Use the controls on the top right of the screen to control the Chute.
Select left or right with the circular buttons.
Note: To calibrate the centre position you woul nee to click on the symmetry
rea ing while a program key is inserte .
8 Air Gate Mode
Use the controls on the top right of the screen to control the Air Gate.
When vehicle is stationary click on left or right button to toggle between two
materials, an automatically set the operation gate to the calibrate gate for the
material selecte .
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9 Liquid + Mode
This screen is only available when the LIQUID+ mo e is selecte in the programming
mo e. (See Calibration Manual for etails.)
Boom Selection
Boom SelectionBoom Selection
Boom Selection
Press the re ial buttons to select the esire Boom. Pause an Blast operate the
same as a Granular Sprea er.
Rate Selection
Rate SelectionRate Selection
Rate Selection
Use the upper right arrows to select the esire liqui flow rate.
Soli an Pre
Soli an PreSoli an Pre
Soli an Pre-
--
-wet
wetwet
wet
All stan ar sprea er functions perform as efine earlier in the manual
10 Cross Conveyor Mode
Use the controls on the top right of the screen to control the Cross Conveyors.
Select left or right with the circular buttons. Use the up an own arrows to a just
the spee .
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11 Spinner Reverse Mode
Click the “R” button of spinner knob on the screen to control spinner forwar or
reverse.
When the “R” button is presse the controller woul ramp own the spinner from
the spee selecte an ramp up to the opposite irection to the spee selecte .
12 Error Codes
E
rr r Messages
#
Suggested S luti n
ERROR BLAST TOO LONG 1 Turn off blast, reset timer
ERROR DEICE BLST TOO LONG 2 Turn off blast, reset timer
ERROR OVERSPEED 3 Slow own, reset max spee
ERROR SPIN PROP 4 Check cables, replace coil
ERROR CONV PROP 5 Check cables, replace coil
ERROR CROSS1 PROP 6 Check cables, replace coil
ERROR CROSS2 PROP 7 Check cables, replace coil
ERROR NO MATL DETECT 8 Loa material, check sensor
ERROR NO LIQ DETECT 9 Loa material, check sensor
ERROR NO GROUNDSPEED 10 Check cable/sensor
ERROR NO CONVEYOR 11 Check cable/sensor
ERROR NO LIQUID 12 Check cable/sensor
ERROR NO DEICE 13 Check cable/sensor
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Warning Messages
#
Suggested
S luti n
UNLOAD NOT ALLOWED 21 Vehicle nee s to be stationary
BB3 SYSTEM ERROR 22 Check if RCE present, Reboot
RC COMMUNICATION ERROR 23 Comm failure between isplay an RC
RCE COMMUNICATION ERROR 24 Comm failure between RC an RCE
JOY 1 COMMUNICATION ERROR 25 Comm failure between RC an Joystick 1
JOY 2 COMMUNICATION ERROR 26 Comm failure between RC an Joystick 2
NO GATE SENSOR 27 Check gate sensor, cable break
GATE POSITION ZERO 28 Gate close in READBACK mo e
NO GROUND SPEED SIMULATION 29 Spee Simulation mo e stoppe
UNDER APPLICATION-SPINNER 30 Spinner not able to reach esire RPM
UNDER APPLICATION-CONVEYOR 31 Rate or spee too high, incorrect calibration
UNDER APPLICATION-PREWET 32 Rate or spee too high, incorrect calibration
UNDER APPLICATION-ANTI-ICING 33 Rate or spee too high, incorrect calibration
OVER APPLICATION-COVEYOR 34 Min null or gate too high,
OVER APPLICATION-PREWET 35 Min null too high, rate too low
OVER APPLICATION-ANTI-ICING 36 Min null too high, rate too low
CALIB:GND SPD PULSES TOO LOW 37 Too few or no pulses, recalibrate
SPINNER MAX RPM TOO LOW 38 Ba or no sensor
CONVEYOR MAX RPM TOO LOW 39 Ba or no sensor
PREWET MAX HZ TOO LOW 40 Too few pulses, or sensor faile
ANTI_ICING MAX HZ TOO LOW 41 Too few pulses, or sensor faile
WRONG SPINNER CONTROL MODE 42 Auto null not allowe for MANUAL mo e
SPARE 43 Not use
WRONG PREWET CONTROL MODE 44 Auto-null or volume calibration not allowe
WRONG ANTI-ICING CONTROL MODE
45 Check Anti-icing or Cross-Conv mo es
WRONG CROSS-CONVEYOR MODE 46 Check Cross-Conv mo e setting
WT/REV TOO LOW 47 Check conveyor sensor, an calibrate again
WT/REV TOO HIGH 48 Check conveyor sensor, an calibrate again
PREWET PULSES/GAL TOO LOW 49 Check prewet sensor, an calibrate again
PREWET PULSES/GAL TOO HIGH 50 Check prewet sensor, an calibrate again
ANTI-ICING PULSES/GAL TOO LOW 51 Check anti-icing sensor, an calibrate again
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Warning Messages
#
Suggested S luti n
ANTI-ICING PULSES/GAL TOO HIGH 52 Check anti-icing sensor, an recalibrate
SPNR WIDTH AT 0 RPM TOO LOW 53 Check spinner sensor, an recalibrate
SPNR WIDTH PER RPM TOO LOW 54 Check max wi th, an recalibrate
GATE MOVEMENT TOO LOW 55 Range too small (Low -> High)
GATE ZERO IN MANUAL 56 Manual Gate set to 0
GATE AT CALIBRATION TOO LOW 57 Calibrate gate nee s tob a non-zero value
SPINNER SENSOR PULSES TOO LOW
58 Spinner sensor pulses 0 or too low
CONV SENSOR PULSES TOO LOW 59 Conv sensor pulses 0 or too low
SPINNER OUTPUT RANGE TOO LOW 60 Range between spn Min an Max too small
CONV OUTPUT RANGE TOO LOW 61 Range between Conv Min an Max too small
CROS CONV1 OUTPUT RANGE LOW 62 Range between Cros1 Min an Max too small
CROS CONV2 OUTPUT RANGE LOW 63 Range between Cros1 Min an Max too small
PREWET OUTPUT RANGE LOW 64 Range between prewet Min an Max too small
ANTI-ICING OUTPUT RANGE LOW 65 Range for anti-icing Min to Max too small
JOY1 OUTPUT RANGE TOO LOW 66 Range between Joy1 Min an Max too small
JOY2 OUTPUT RANGE TOO LOW 67 Range between Joy2 Min an Max too small
REQUIRED CONV RPM TOO HIGH 68 Setpoints too high, incorrect wt/rev
REQUIRED PREWET FLOW TOO HIGH
69 Setpoints too high, incorrect pulses/gallon
REQUIRED ANTI-ICING FLOW TOO HI 70 Setpoints too high, incorrect pulses/gallon
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13 Warnin
This glass LCD touch screen isplay has been extensively teste an vali ate
against its inten e use. This glass coul crack an break if the isplay is roppe
on to a har surface or receives a substantial impact. If the glass chips or cracks,
iscontinue use an contact Bosch Rexroth Cana a to have it replace - o not
touch or attempt to remove the broken glass. Any misuse/abuse causing amage,
whether inten e or not, will become the sole responsibility of the owner/buyer
which will ren er the warranty of this pro uct, voi .
Notes:
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