Bosch Rexroth EcoDrive Cs DKC-004 Series User manual

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Electric Drives
and Controls Hydraulics
Linear Motion and
Assembly Technologies Pneumatics Service
Rexroth EcoDrive Cs
Drives
R911320343
Edition 01
Instruction Manual
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About this Documentation Rexroth EcoDrive Cs
DOK-ECODR3-DKC*CS*UL**-IB01-EN-P
Rexroth EcoDrive Cs
Drives
Instruction Manual
DOK-ECODR3-DKC*CS*UL**-IB01-EN-P
This documentation provides information on the installation and operation
of the described products, by persons trained and qualified to work with
electrical installations.
Description Release
Date
Notes
Instruction Manual 03.2007 1st edition
 2007 Bosch Rexroth AG
Copying this document, giving it to others and the use or communication
of the contents thereof without express authority, are forbidden. Offenders
are liable for the payment of damages. All rights are reserved in the event
of the grant of a patent or the registration of a utility model or design
(DIN 34-1).
The specified data is for product description purposes only and may not
be deemed to be guaranteed unless expressly confirmed in the contract.
All rights are reserved with respect to the content of this documentation
and the availability of the product.
Bosch Rexroth AG
Bgm.-Dr.-Nebel-Str. 2 •D-97816 Lohr a. Main
Telephone [phone] •Tx 68 94 21 •Fax [phone]
http://www.boschrexroth.com/
Dept. BRC/EDY4 (NN)
This document has been printed on chlorine-free bleached paper.
Title
Type of Documentation
Document Typecode
Purpose of Documentation
Record of Revisions
Copyright
Validity
Published by
Note
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Rexroth EcoDrive Cs Contents I
DOK-ECODR3-DKC*CS*UL**-IB01-EN-P
Contents
1 Important Notes 1-1
1.1 Safety Instructions ........................................................................................................................ 1-1
General Information................................................................................................................. 1-1
Contact with Electrical Parts.................................................................................................... 1-2
Handling and Assembly...........................................................................................................1-2
Dangerous Movements ........................................................................................................... 1-2
Magnetic and Electromagnetic Fields ..................................................................................... 1-4
Hot Parts.................................................................................................................................. 1-4
1.2 Appropriate Use............................................................................................................................ 1-4
2 Identification 2-1
2.1 Type Codes .................................................................................................................................. 2-1
Drive Controllers with Analog/Parallel Interface ...................................................................... 2-1
Drive Controllers with SERCOS interface ............................................................................... 2-2
Drive Controllers without Master Communication (Basic Devices) ......................................... 2-3
Master Communication............................................................................................................2-3
Motor MSM020B...................................................................................................................... 2-4
Motor MSM030 ........................................................................................................................ 2-5
Motor MSM040B...................................................................................................................... 2-6
2.2 Type Plates................................................................................................................................... 2-7
Drive Controller........................................................................................................................ 2-7
Motor........................................................................................................................................ 2-7
2.3 Drive Controller – Motor Combinations ........................................................................................2-8
2.4 Scope of Supply............................................................................................................................ 2-8
3 Ratings and Dimensions 3-1
4 Reference Documentations 4-1
4.1 Overview ....................................................................................................................................... 4-1
5 Instructions for Use 5-1
5.1 Overcurrent Protection.................................................................................................................. 5-1
5.2 Connections .................................................................................................................................. 5-2
Wiring Diagram ........................................................................................................................ 5-2
Connection Diagram ................................................................................................................ 5-3
X1, Mains and Control Voltage................................................................................................ 5-3
X2, Additional Choke and Braking Resistor ............................................................................ 5-4
X3, Motor ................................................................................................................................. 5-6
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II Contents Rexroth EcoDrive Cs
DOK-ECODR3-DKC*CS*UL**-IB01-EN-P
Equipment Grounding Conductor Connection......................................................................... 5-8
Connection of Control Interfaces and Terminals ..................................................................... 5-8
X5_3: Holding Brake................................................................................................................ 5-9
Connecting the Motor ............................................................................................................5-11
4.3 Startup, Operation, and Maintenance......................................................................................... 5-11
Startup ................................................................................................................................... 5-11
Operation ............................................................................................................................... 5-12
Maintenance .......................................................................................................................... 5-12
4.4 Installation................................................................................................................................... 5-16
General Information on How to Install the Drive Controller................................................... 5-16
Sizing of Enclosure and Control Cabinet............................................................................... 5-18
6 Index 6-1
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Rexroth EcoDrive Cs Important Notes 1-1
DOK-ECODR3-DKC*CS*UL**-IB01-EN-P
1 Important Notes
1.1 Safety Instructions
General Information
•Do not attempt to install or commission this device without first reading
all documentations provided with the product. Read and understand
these safety instructions and all user documentation prior to working
with the device. If you do not have the user documentation for the
device, contact your responsible Bosch Rexroth sales representative.
Ask for these documents to be sent immediately to the person or
persons responsible for the safe operation of the device.
•If these documentations contain some information you do not
understand, it is absolutely necessary that you ask Bosch Rexroth for
explanation before you start working on or with the devices.
•Only persons who are trained and qualified for the use and operation
of the device may work on this device or within its proximity. The
persons are qualified if they have sufficient knowledge of the
assembly, installation and operation of the equipment as well as an
understanding of all warnings and precautionary measures noted in
this documentation.
•Only trained, instructed and qualified persons are allowed to switch
electrical circuits and devices on and off in accordance with technical
safety regulations, to ground them and to mark them according to the
requirements of safe work practices. These persons must have
adequate safety equipment and be trained in first aid.
•Technical data, connections and operational conditions are specified in
the reference documentations for the product and must be followed at
all times.
•If the products take the form of hardware, then they must remain in
their original state, in other words, no structural changes are permitted.
It is not permitted to decompile software products or alter source
codes.
•Do not mount damaged or faulty products or use them in operation.
•Only use spare parts and accessories approved by Bosch Rexroth.
•Follow all safety regulations and requirements for the specific
application as practiced in the country of use.
•If the device is resold, rented and/or passed on to others in any other
form, these safety instructions must be delivered with the device in the
official language of the user's country.
•Proper and correct transport, storage, assembly and installation as
well as care in operation and maintenance are prerequisites for
optimal and safe operation of this device. Observe the data contained
in the corresponding product documentations.
WARNING
Improper use of these devices, failure to follow the safety instructions in this
document or tampering with the product, including disabling of safety devices, may
result in material damage, bodily harm, electric shock or even death!
⇒ Observe the following safety instructions!
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1-2 Important Notes Rexroth EcoDrive Cs
DOK-ECODR3-DKC*CS*UL**-IB01-EN-P
Contact with Electrical Parts
DANGER
High electrical voltage! Danger to life, electric shock and severe bodily injury!
•Follow general construction and safety regulations when working on power installations.
•Before switching on the device, the equipment grounding conductor must have been
non-detachably connected to all electrical equipment and motors in accordance with the
connection diagram.
The equipment grounding conductor of the electrical equipment and the units must be
non-detachably and permanently connected to the power supply unit at all times. The
leakage current is greater than 3.5 mA.
Over the total length, use copper wire of a cross section of a minimum of 10 mm2for
this equipment grounding connection!
•Before working with electrical parts with voltage potentials higher than 50 V, the device
must be disconnected from the mains voltage or power supply unit. Provide a safeguard
to prevent reconnection.
•Wait 30 minutes after switching off power to allow capacitors to discharge before
beginning to work. Measure the electric voltage on the capacitors before beginning to
work to make sure that the equipment is safe to touch.
•Never touch the electrical connection points of a component while power is turned on.
•Install the covers and guards provided with the equipment properly before switching the
device on. Before switching the equipment on, cover and safeguard live parts safely to
prevent contact with those parts.
•A residual-current-operated circuit-breaker or r.c.d. cannot be used for electric drives!
Indirect contact must be prevented by other means, for example, by an overcurrent
protective device according to the relevant standards.
Handling and Assembly
CAUTION
Risk of injury by improper handling! Bodily injury by bruising, shearing, cutting, hitting!
•Observe the general construction and safety regulations on handling and assembly.
•Use suitable devices for assembly and transport.
•Avoid jamming and bruising by appropriate measures.
•Always use suitable tools. Use special tools if specified.
•Use lifting equipment and tools in the correct manner.
•If necessary, use suitable protective equipment (for example safety goggles, safety shoes,
safety gloves).
•Do not stand under hanging loads.
•Immediately clean up any spilled liquids because of the danger of skidding.
Dangerous Movements
Dangerous movements can be caused by faulty control of connected
motors. Some common examples are:
•improper or wrong wiring of cable connections
•incorrect operation of the equipment components
•wrong input of parameters before commissioning
•malfunction of sensors, encoders and monitoring devices
•defective components
•software or firmware errors
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Rexroth EcoDrive Cs Important Notes 1-3
DOK-ECODR3-DKC*CS*UL**-IB01-EN-P
Dangerous movements can occur immediately after equipment is
switched on or even after an unspecified time of trouble-free operation.
The monitoring in the drive components will normally be sufficient to avoid
faulty operation in the connected drives. Regarding personal safety,
especially the danger of bodily harm and material damage, this alone
cannot be relied upon to ensure complete safety. Until the integrated
monitoring functions become effective, it must be assumed in any case
that faulty drive movements will occur. The extent of faulty drive
movements depends upon the type of control and the state of operation.
DANGER
Dangerous movements! Danger to life, risk of injury, severe bodily harm or material
damage!
•For the above reasons, ensure personal safety by means of qualified and tested higher-
level monitoring devices or measures integrated in the installation.
They have to be provided for by the user according to the specific conditions within the
installation and a hazard and fault analysis. The safety regulations applicable for the
installation have to be taken into consideration. Unintended machine motion or other
malfunction is possible if safety devices are disabled, bypassed or not activated.
To avoid accidents, bodily harm and/or material damage:
•Keep free and clear of the machine’s range of motion and moving parts. Possible
measures to prevent people from accidentally entering the machine’s range of motion:
–use safety fences
–use safety guards
–use protective coverings
–install light curtains or light barriers
•Fences and coverings must be strong enough to resist maximum possible momentum.
•Mount the emergency stop switch in the immediate reach of the operator. Verify that the
emergency stop works before startup. Don’t operate the device if the emergency stop is
not working.
•Isolate the drive power connection by means of an emergency stop circuit or use a safety
related starting lockout to prevent unintentional start.
•Make sure that the drives are brought to a safe standstill before accessing or entering the
danger zone.
•Additionally secure vertical axes against falling or dropping after switching off the motor
power by, for example:
–mechanically securing the vertical axes,
–adding an external braking/ arrester/ clamping mechanism or
–ensuring sufficient equilibration of the vertical axes.
•The standard equipment motor brake or an external brake controlled directly by the drive
controller are not sufficient to guarantee personal safety!
•Disconnect electrical power to the equipment using a master switch and secure the switch
against reconnection for:
–maintenance and repair work
–cleaning of equipment
–long periods of discontinued equipment use
•Prevent the operation of high-frequency, remote control and radio equipment near
electronics circuits and supply leads. If the use of such devices cannot be avoided, verify
the system and the installation for possible malfunctions in all possible positions of normal
use before initial startup. If necessary, perform a special electromagnetic compatibility
(EMC) test on the installation.
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1-4 Important Notes Rexroth EcoDrive Cs
DOK-ECODR3-DKC*CS*UL**-IB01-EN-P
Magnetic and Electromagnetic Fields
WARNING
Health hazard for persons with heart pacemakers, metal implants and hearing aids in
proximity to electrical equipment!
•Persons with heart pacemakers and metal implants are not permitted to enter following
areas:
–Areas in which electrical equipment and parts are mounted, being operated or
commissioned.
–Areas in which parts of motors with permanent magnets are being stored, repaired or
mounted.
•If it is necessary for somebody with a pacemaker to enter such an area, a doctor must
be consulted prior to doing so. The interference immunity of present or future implanted
heart pacemakers differs greatly, so that no general rules can be given.
•Those with metal implants or metal pieces, as well as with hearing aids must consult a
doctor before they enter the areas described above.
Otherwise health hazards may occur.
Hot Parts
CAUTION
Hot surfaces at motor housings, on drive controllers or chokes! Danger of burns!
•Do not touch surfaces of device housings and chokes in the proximity of heat sources!
Danger of burns!
•Do not touch housing surfaces of motors! Danger of burns!
•According to operating conditions, temperatures can be higher than 60 °C (140 °F)
during or after operation.
•Before accessing motors after having switched them off, let them cool down for a
sufficiently long time. Cooling down can require up to 140 minutes! Roughly estimated,
the time required for cooling down is five times the thermal time constant specified in the
Technical Data.
•Wear safety gloves or do not work at hot surfaces.
•For certain applications, the manufacturer of the end product, machine or installation,
according to the respective safety regulations, has to take measures to avoid injuries
caused by burns in the end application. These measures can be, for example: warnings,
guards (shielding or barrier), technical documentation.
1.2 Appropriate Use
This product may only be used for the applications mentioned in the
reference documentations (see chapter “Reference Documentations”)
and under the described application, ambient and operating conditions.
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Rexroth EcoDrive Cs Identification 2-1
DOK-ECODR3-DKC*CS*UL**-IB01-EN-P
2 Identification
2.1 Type Codes
Note: The following figures illustrate the basic structure of the type
codes. Your sales representative will help you with the current
status of available versions.
Drive Controllers with Analog/Parallel Interface
1. Product
1.1 DKC . . . . . . . . . . = DKC
2. Line
2.1 1 . . . . . . . . . . . . . . . . . . . = 01
3. Design
3.1 3 . . . . . . . . . . . . . . . . . . . . . . . . = 3
4. Rated current
4.1 4 A . . . . . . . . . . . . . . . . . . . . . . . . . . = 004
4.2 8 A . . . . . . . . . . . . . . . . . . . . . . . . . . = 008
4.3 12 A . . . . . . . . . . . . . . . . . . . . . . . . . . = 012
4.4 18 A . . . . . . . . . . . . . . . . . . . . . . . . . . = 018
5. DC-bus nominal voltage
5.1 DC 300 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 3
6. Firm are
6.1 Multi interface general purpose . . . . . . . . . . . . . . . . = M P
7. Firm are version
7.1 e.g., 01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 01
8. Nature of the firm are
8.1 Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = V
9. Firm are release status (update) (00 to 99)
9.1 Release status (the currently valid status
= status of the items list delivered) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = RS
Illustration example: DKC01.3-XXX-3
1234 6789
1
05 1234 6789
2
05 1234 6789
3
05 1234 6789
4
05
Example:
Abbrev.
Column
DKC01.3-004-3-M P-01VRS
Fig. 2-1: Type code for drive controllers with analog/parallel interface
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2-2 Identification Rexroth EcoDrive Cs
DOK-ECODR3-DKC*CS*UL**-IB01-EN-P
Drive Controllers with SERCOS interface
1. Product
1.1 DKC . . . . . . . . . . = DKC
2. Line
2.1 2 . . . . . . . . . . . . . . . . . . . = 02
3. Design
3.1 3 . . . . . . . . . . . . . . . . . . . . . . . . = 3
4. Rated current
4.1 4 A . . . . . . . . . . . . . . . . . . . . . . . . . . = 004
4.2 8 A . . . . . . . . . . . . . . . . . . . . . . . . . . = 008
4.3 12 A . . . . . . . . . . . . . . . . . . . . . . . . . . = 012
4.4 18 A . . . . . . . . . . . . . . . . . . . . . . . . . . = 018
5. DC-bus nominal voltage
5.1 DC 300 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 3
6. Firm are
6.1 Multi interface general purpose . . . . . . . . . . . . . . . . = M P
7. Firm are version
7.1 e.g., 01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 01
8. Nature of the firm are
8.1 Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = V
9. Firm are release status (update) (00 to 99)
9.1 Release status (the currently valid status
= status of the items list delivered) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = RS
Illustration example: DKC02.3-XXX-3
1234 6789
1
05 1234 6789
2
05 1234 6789
3
05 1234 6789
4
05
Example:
Abbrev.
Column
DKC02.3-004-3-M P-01VRS
Fig. 2-2: Type code for drive controllers with SERCOS interface
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Rexroth EcoDrive Cs Identification 2-3
DOK-ECODR3-DKC*CS*UL**-IB01-EN-P
Drive Controllers without Master Communication (Basic Devices)
1. Product
1.1 DKC . . . . . . . . . . = DKC
2. Line
2.1 10 . . . . . . . . . . . . . . . . . . = 10
3. Design
3.1 3 . . . . . . . . . . . . . . . . . . . . . . . . = 3
4. Rated current
4.1 4 A . . . . . . . . . . . . . . . . . . . . . . . . . . = 004
4.2 8 A . . . . . . . . . . . . . . . . . . . . . . . . . . = 008
4.3 12 A . . . . . . . . . . . . . . . . . . . . . . . . . . = 012
4.4 18 A . . . . . . . . . . . . . . . . . . . . . . . . . . = 018
5. DC-bus nominal voltage
5.1 DC 300 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 3
6. Firm are
6.1 Multi interface general purpose . . . . . . . . . . . . . . . . = M P
7. Firm are version
7.1 e.g., 01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 01
8. Nature of the firm are
8.1 Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = V
9. Firm are release status (update) (00 to 99)
9.1 Release status (the currently valid status
= status of the items list delivered) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = RS
Illustration example: DKC10.3-XXX-3
1234 6789
1
05 1234 6789
2
05 1234 6789
3
05 1234 6789
4
05
Example:
Abbrev.
Column
DKC10.3-004-3-M P-01VRS
Fig. 2-3: Type code for drive controllers without master communication (basic
devices)
Master Communication
1. Product
1.1 ECM . . . . . . . . . = ECM
2. Line
2.1 1 . . . . . . . . . . . . . . . . . . . = 01
3. Design
3.1 1 . . . . . . . . . . . . . . . . . . . . . . . . . = 1
4. Interface
4.1 CANopen. . . . . . .. . . . . . . . . . . . . . . . = CN01
4.2 DeviceNet (open style). . . . . . . . . . . . . = DN01
4.3 DeviceNet (micro style) . . . . . . . . . . . . = DN02
4.4 none (cover) . . . . . . . . . . . . . . . . . . . . = NNNN
4.5 PROFIBUS-DB. . . . . . . . . . . . . . . . . . . . = PB01
5. Other design
5.1 none . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = NN
Illustration example: ECM01.1
1234 6789
1
05 1234 6789
2
05 1234 6789
3
05 1234 6789
4
05
Example:
Abbrev.
Column
ECM01 . 1- PB01 -NN
Fig. 2-4: Type code for master communication
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2-4 Identification Rexroth EcoDrive Cs
DOK-ECODR3-DKC*CS*UL**-IB01-EN-P
Motor MSM020B
1234 6789
1
05 1234 6789
2
05 1234 6789
3
05 1234 6789
4
05
Example:
Abbrev.
Column
MSM020B -0300-NN-C0-C 1
1. Product
1.1 MSM. . . . . . . . . = MSM
2. Size
2.1 020 . . . . . . . . . . . . . . . . . = 020
3. Length
3.1 Length . . . . . . . . . . . . . . . . . . . . = B
4. Windings
4.1 MSM020B . . . . . . . . . . . . . . . . . . . . . = 0300
5. Cooling mode
5.1 natural convection, without blower . . . . . . . . . . . . = NN
6. Encoder
6.1 Incremental encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = C0
6.2 Multiturn absolute encoder . . . . . . . . . . . . . . . . . . . . . . . . . = M0
7. Electrical connection
7.1 cable tail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = C
8. Shaft
8.1 key per DIN 6885-1.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = C
8.2 plain shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . =
9. Holding brake
9.1 without holding brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 0
9.2 electrical release 0.29 Nm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 1
10. Standard reference
Standard Title Edition
DIN 6885-1 Drive Type with Fastenings without Taper Action; 1968-08
Parallel Keys, Keyways, Deep Pattern
Fig. 2-5: Type code for motor MSM020B
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Rexroth EcoDrive Cs Identification 2-5
DOK-ECODR3-DKC*CS*UL**-IB01-EN-P
Motor MSM030
1234 6789
1
05 1234 6789
2
05 1234 6789
3
05 1234 6789
4
05
Example:
Abbrev.
Column
MSM030B- 0300-NN-C0-C 1
1. Product
1.1 MSM. . . . . . . . . = MSM
2. Size
2.1 030 . . . . . . . . . . . . . . . . . = 030
3. Length
3.1 Lengths . . . . . . . . . . . . . . . . . = B, C
4. Windings
4.1 MSM030B . . . . . . . . . . . . . . . . . . . . . = 0300
4.2 MSM030C . . . . . . . . . . . . . . . . . . . . . = 0300
5. Cooling mode
5.1 natural convection, without blower . . . . . . . . . . . . = NN
6. Encoder
6.1 Incremental encoder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .= C0
6.2 Multiturn absolute encoder. . . . . . . . . . . . . . . . . . . . . . . . . = M0
7. Electrical connection
7.1 cable tail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = C
8. Shaft
8.1 key per DIN 6885-1.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = C
8.2 plain shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . =
9. Holding brake
9.1 without holding brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 0
9.2 electrical release 1.27 Nm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 1
10. Standard reference
Standard Title Edition
DIN 6885-1 Drive Type with Fastenings without Taper Action; 1968-08
Parallel Keys, Keyways, Deep Pattern
Fig. 2-6: Type code for motor MSM030
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2-6 Identification Rexroth EcoDrive Cs
DOK-ECODR3-DKC*CS*UL**-IB01-EN-P
Motor MSM040B
1234 6789
1
05 1234 6789
2
05 1234 6789
3
05 1234 6789
4
05
Example:
Abbrev.
Column
MSM040B -0300-NN-C0-C 1
1. Product
1.1 MSM. . . . . . . . . = MSM
2. Size
2.1 040 . . . . . . . . . . . . . . . . . = 040
3. Length
3.1 Length . . . . . . . . . . . . . . . . . . . . = B
4. Windings
4.1 MSM040B . . . . . . . . . . . . . . . . . . . . . = 0300
5. Cooling mode
5.1 natural convection, without blower . . . . . . . . . . . . = NN
6. Encoder
6.1 Incremental encoder
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = C0
6.2 Multiturn absolute encoder
. . . . . . . . . . . . . . . . . . . . . . . . . . . .= M0
7. Electrical connection
7.1 cable tail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = C
8. Shaft
8.1 key per DIN 6885-1.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = C
8.2 plain shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . =
9. Holding brake
9.1 without holding brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 0
9.2 electrical release 2.45 Nm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 1
10. Standard reference
Standard Title Edition
DIN 6885-1 Drive Type with Fastenings without Taper Action; 1968-08
Parallel Keys, Keyways, Deep Pattern
Fig. 2-7: Type code for motor MSM040B
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Rexroth EcoDrive Cs Identification 2-7
DOK-ECODR3-DKC*CS*UL**-IB01-EN-P
2.2 Type Plates
Drive Controller
typenschild_geraet_en.fh7
R
Continued Number
Identification of supplier
Company name
Example K33/ 4 means week 33 in year 2 4
Production week
Serial Number
SN123456-F 1
Barcode Hardware index
Device type
(Model number)
Part number
Part number
A15
SN123456-F0001
K33/04
Voltage Phase F.L.C Freq. Power
NPUT
OUTPUT
200-230V
37V
3
3
1.1A
1.5A
50/60Hz
0-333.3Hz 200W
123456
Rexroth ndramat GmbH
DKC02.3-001-3-MGP-01VRS
E164620
QR
Producing Country
Made in China
Prefix
Fig. 2-8: Type plate 1
Motor
typenschild_motor_text_en.fh7
Company name
Example K4 / 2 means week 4 in year 2 2
Production week
Part number
Producing Country
Motor type
Barcode
Hardwareindex
A15
SN295553-F1234
Continued Number
Identification of supplier
Serial Number
Part number
Prefix
Fig. 2-9: Motor type plate
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2-8 Identification Rexroth EcoDrive Cs
DOK-ECODR3-DKC*CS*UL**-IB01-EN-P
2.3 Drive Controller – Motor Combinations
Note: The individual drive controllers may only be operated with the
respective motors.
Drive controller Motor Properties (motor)
DKCxx.x-004
MSM020B-0300-NN-C0-CG0
MSM020B-0300-NN-C0-CG1
MSM020B-0300-NN-C0-CC0
MSM020B-0300-NN-C0-CC1
MSM020B-0300-NN-M0-CG0
MSM020B-0300-NN-M0-CG1
MSM020B-0300-NN-M0-CC0
MSM020B-0300-NN-M0-CC1
100 W: incremental, plain shaft, without brake
100 W: incremental, plain shaft, with brake
100 W: incremental, key, without brake
100 W: incremental, key, with brake
100 W: absolute, plain shaft, without brake
100 W: absolute, plain shaft, with brake
100 W: absolute, key, without brake
100 W: absolute, key, with brake
DKCxx.x-008
MSM030B-0300-NN-C0-CG0
MSM030B-0300-NN-C0-CG1
MSM030B-0300-NN-C0-CC0
MSM030B-0300-NN-C0-CC1
MSM030B-0300-NN-M0-CG0
MSM030B-0300-NN-M0-CG1
MSM030B-0300-NN-M0-CC0
MSM030B-0300-NN-M0-CC1
200 W: incremental, plain shaft, without brake
200 W: incremental, plain shaft, with brake
200 W: incremental, key, without brake
200 W: incremental, key, with brake
200 W: absolute, plain shaft, without brake
200 W: absolute, plain shaft, with brake
200 W: absolute, key, without brake
200 W: absolute, key, with brake
DKCxx.x-012
MSM030C-0300-NN-C0-CG0
MSM030C-0300-NN-C0-CG1
MSM030C-0300-NN-C0-CC0
MSM030C-0300-NN-C0-CC1
MSM030C-0300-NN-M0-CG0
MSM030C-0300-NN-M0-CG1
MSM030C-0300-NN-M0-CC0
MSM030C-0300-NN-M0-CC1
400 W: incremental, plain shaft, without brake
400 W: incremental, plain shaft, with brake
400 W: incremental, key, without brake
400 W: incremental, key, with brake
400 W: absolute, plain shaft, without brake
400 W: absolute, plain shaft, with brake
400 W: absolute, key, without brake
400 W: absolute, key, with brake
DKCxx.x-018
MSM040B-0300-NN-C0-CG0
MSM040B-0300-NN-C0-CG1
MSM040B-0300-NN-C0-CC0
MSM040B-0300-NN-C0-CC1
MSM040B-0300-NN-M0-CG0
MSM040B-0300-NN-M0-CG1
MSM040B-0300-NN-M0-CC0
MSM040B-0300-NN-M0-CC1
750 W: incremental, plain shaft, without brake
750 W: incremental, plain shaft, with brake
750 W: incremental, key, without brake
750 W: incremental, key, with brake
750 W: absolute, plain shaft, without brake
750 W: absolute, plain shaft, with brake
750 W: absolute, key, without brake
750 W: absolute, key, with brake
Fig. 2-10: Drive controller – motor combinations
2.4 Scope of Supply
Connection accessories for connections X1, X2 and X3 (SUP-E02-
DKC*CS-CONPWR)
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Rexroth EcoDrive Cs Ratings and Dimensions 3-1
DOK-ECODR3-DKC*CS*UL**-IB01-EN-P
3 Ratings and Dimensions
Description Symbol Unit DKC**.3-004 DKC**.3-008 DKC**.3-012 DKC**.3-018
listing according UL-standard
(UL)
UL 508 C
listing according CSA-standard
(UL)
Canadian National Standard(s) C22.2 No. 14-05
UL files (UL) E 227957
pollution degree (UL) Use in a pollution degree 2 environment. The device is to be
installed in an enclosure that provides pollution degree 2.
maximum ambient temperature
with nominal data (UL) Tamax °C 40 °C
maximum ambient temperature
with reduced nominal data (UL) Tamax_red °C 55 °C
Weight m kg 1,8 2,1
Device height (UL) 1) H mm 182
Device depth (UL) 2) T mm 170
Device width (UL) 3) Bmm 55 70
minimum distance on the top of
the device 4) dtop mm 50
minimum distance on the
bottom of the device 5) dbot mm 50
rated control voltage input (UL)
6) UN3 V24 ac
rated power consumption
control voltage input without
holding brake, without control
section at UN3 = DC 24 V (UL) 7
)
PN3 W
n / a n / a n / a n / a
short circuit current rating,
SCCR, symmetrical amperes
(UL) 8) ISCCR A
rms
5000
rated input voltage, power (UL)
9) V200 – 230 ac 200 – 240 ac
tolerance rated input voltage
(UL) %n / a n / a n / a n / a
input number of phases (UL) 3 (1) 3 (1) 3(1) 3
input frequency (UL) fLN Hz 50 / 60 Hz
tolerance input frequency (UL) Hz n / a n / a n / a n / a
maximum input current (UL) 10) IL_cont A 1,1 1,3 2,2 3,1
branch circuit protection fuse
(UL) 11) 2234
field wiring material (UL) 12) Use 60/75 °C copper wire only, use class 1 wire only or equivalent
required wire size according UL
508 A (internal wiring); at IL_cont
(UL) 13) ALN
AWG 14
maximum output voltage (UL) Uout V 84 92 106 116
output number of phases (UL) 3
maximum output current (UL) Iout_max A 1 1,6 2,5 4,3
maximum output frequency
(UL) 14) fout Hz 333,3 300
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3-2 Ratings and Dimensions Rexroth EcoDrive Cs
DOK-ECODR3-DKC*CS*UL**-IB01-EN-P
Description Symbol Unit DKC**.3-004 DKC**.3-008 DKC**.3-012 DKC**.3-018
power dissipation at continuous
current Iout_cont and continuous
DC bus power PDC_cont
respectively (UL) 15)
PDiss_cont W
100 200 400 750
Overspeed protection 16) n / a
1) 2) 3) housing dimension; see related dimension sheet also
4) 5) see fig. "Air inlet and outlet of drive controller"
6) observe supply voltage for motor holding brakes
7) find value for control section in project planning manual
8) Suitable for use on a circuit capable of delivering not more than this
SCCR value, 230 V AC or less. The drive series shall be used with
listed AC input line fuses or listed circuit breakers specified in this
documentation.
9) Mains input L1, L2, L3
10) at PDC_cont
11) class J branch circuit fuse
12) find value for tightening torque in project planning manual, electrical
terminals
13) copper wire; PVC-insulation (conductor temperature 90 °C); Table
13.5.1; Ta ≤ 40 °C
14) depending on switching frequency which was set in parameter
P-0-0001
15) plus dissipation of braking resistor
16) These devices do not provide overspreed protection or equivalent
Abb. 3-1: UL ratings and dimensions
A: air intake
B: air outlet
C: mounting surface in control cabinet
dtop: distance top
dbot: distance bottom
Fig. 3-2: Air intake and air outlet at drive controller
Distances
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Rexroth EcoDrive Cs Reference Documentations 5-1
DOK-ECODR3-DKC*CS*UL**-IB01-EN-P
4 Reference Documentations
4.1 Overview
Title Type Document Typecode
Functional Description DOK-ECODR3-MGP-01VRS**-FKxx-EN-P
Parameter Description DOK-ECODR3-MGP-01VRS**-PAxx-EN-P
Rexroth EcoDrive Cs
Drive Controllers
MGP 01VRS
Troubleshooting Guide DOK-ECODR3-MGP-01VRS**-WA01-EN-P
1) In the document typecodes, "xx" is a wild card for the current edition
of the documentation (example: "PR01" is the first edition of a
Project Planning Manual)
Fig. 4-1: Documentations - Overview
5 Instructions for Use
5.1 Overcurrent Protection
Branch circuit protection has to be provided externally according to the
maximum values (voltage and current or voltage and percent of FLA of
the fuses [FLA: Full Load Ampacity]).
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