Bosch Rexroth Sytronix SvP 7020 IMC User manual

Sytronix SvP 7020 IMC
Speed Variable Pump Drives
Operating instructions
R911377189
Edition 01

Sytronix SvP 7020 IMC
Speed Variable Pump Drives
Operating instructions
DOK-SYTROX-SVP7020-I*C-IT01-EN-P
RS-3a9682c782c713730a347ea5001830ab-1-en-US-7
Edition Release Date Notes
01 2016-11 First edition
Copyright © Bosch Rexroth AG 2016
This document, as well as the data, specifications and other information set
forth in it, are the exclusive property of Bosch Rexroth AG. It may not be re‐
produced or given to third parties without its consent.
Liability The specified data is intended for product description purposes only and shall
not be deemed to be a guaranteed characteristic unless expressly stipulated
in the contract. All rights are reserved with respect to the content of this docu‐
mentation and the availability of the product.
Published by Bosch Rexroth AG
Bgm.-Dr.-Nebel-Str. 2 ■ 97816 Lohr a. Main, Germany
Phone [phone] ■ Fax [phone]
http://www.boschrexroth.com/
Title
Type of Documentation
Document Typecode
Internal File Reference
Record of Revision
Bosch Rexroth AG DOK-SYTROX-SVP7020-I*C-IT01-EN-P
Sytronix SvP 7020 IMC Speed Variable Pump Drives

Table of Contents
Page
1 About this documentation.............................................................................................. 5
1.1 Validity of this documentation................................................................................................................. 5
1.2 Amending documentations..................................................................................................................... 5
1.2.1 Sytronix SvP 7020............................................................................................................................... 5
1.2.2 Motor-pump unit.................................................................................................................................. 5
1.2.3 Pressure transducer............................................................................................................................ 6
1.2.4 Drive controllers................................................................................................................................... 6
1.2.5 Firmware.............................................................................................................................................. 6
2 Important directions for use........................................................................................... 9
2.1 Appropriate use...................................................................................................................................... 9
2.1.1 Introduction.......................................................................................................................................... 9
2.1.2 Areas of use and application............................................................................................................... 9
2.2 Inappropriate use.................................................................................................................................. 10
3 Safety instructions for electric drives and controls....................................................... 11
3.1 Definitions of terms............................................................................................................................... 11
3.2 General information.............................................................................................................................. 12
3.2.1 Using the Safety instructions and passing them on to others............................................................ 12
3.2.2 Requirements for safe use................................................................................................................ 12
3.2.3 Hazards by improper use.................................................................................................................. 13
3.3 Instructions with regard to specific dangers.......................................................................................... 14
3.3.1 Protection against contact with electrical parts and housings........................................................... 14
3.3.2 Protective extra-low voltage as protection against electric shock .................................................... 15
3.3.3 Protection against dangerous movements........................................................................................ 16
3.3.4 Protection against electromagnetic and magnetic fields during operation and mounting.................. 17
3.3.5 Protection against contact with hot parts........................................................................................... 17
3.3.6 Protection during handling and mounting.......................................................................................... 18
3.3.7 Battery safety..................................................................................................................................... 18
3.3.8 Protection against pressurized systems............................................................................................ 19
3.4 Explanation of signal words and the Safety alert symbol..................................................................... 20
4 Speed variable Sytronix pump drives.......................................................................... 21
4.1 Overview............................................................................................................................................... 21
4.2 Sytronix SvP 7020................................................................................................................................ 22
4.2.1 Overview of components................................................................................................................... 22
4.2.2 System function................................................................................................................................. 22
4.2.3 IMC device configuration................................................................................................................... 23
4.2.4 Documentation.................................................................................................................................. 24
5 Transport and storage.................................................................................................. 25
5.1 Drive controllers.................................................................................................................................... 25
5.2 Motor-pump unit.................................................................................................................................... 25
DOK-SYTROX-SVP7020-I*C-IT01-EN-P Bosch Rexroth AG I/73
Sytronix SvP 7020 IMC Speed Variable Pump Drives
Table of Contents

Page
6 Assembly..................................................................................................................... 27
6.1 Drive controllers.................................................................................................................................... 27
6.2 Motor-pump unit.................................................................................................................................... 27
6.3 Pressure transducer HM20-2X/XXX-H-K35.......................................................................................... 28
7 Installation.................................................................................................................... 29
7.1 HCS01.................................................................................................................................................. 29
7.1.1 Connection diagram of HCS01 power section................................................................................... 29
7.1.2 Connection diagram of control section.............................................................................................. 29
7.1.3 Connection points of HCS01 power section...................................................................................... 30
7.1.4 Connection points of the control section............................................................................................ 30
7.1.5 Documentation.................................................................................................................................. 30
7.2 HCS02.................................................................................................................................................. 31
7.2.1 Connection diagram of HCS02 power section................................................................................... 31
7.2.2 Connection diagram of control section.............................................................................................. 31
7.2.3 Connection points of HCS02 power section...................................................................................... 32
7.2.4 Connection points of the control section............................................................................................ 32
7.2.5 Documentation.................................................................................................................................. 32
7.3 HCS03.................................................................................................................................................. 33
7.3.1 Connection diagram of HCS03 power section................................................................................... 33
7.3.2 Connection diagram of control section.............................................................................................. 33
7.3.3 Connection points of HCS03 power section...................................................................................... 34
7.3.4 Connection points of the control section............................................................................................ 34
7.3.5 Documentation.................................................................................................................................. 34
7.4 HMS01.................................................................................................................................................. 35
7.4.1 Connection diagram of HMS01 power section.................................................................................. 35
7.4.2 Connection diagram of control section.............................................................................................. 35
7.4.3 Connection points of HMS01 power section...................................................................................... 36
7.4.4 Connection points of the control section............................................................................................ 36
7.4.5 Documentation.................................................................................................................................. 37
7.5 Control section...................................................................................................................................... 38
7.5.1 HCS01............................................................................................................................................... 38
Connection diagram of HCS01 control section............................................................................... 38
Connection points of HCS01 control section.................................................................................. 40
7.5.2 CSB02/CSH02................................................................................................................................... 41
Connection diagram of control section CSB02/CSH02.................................................................. 41
CSB02/CSH02 connection points of the control section................................................................ 44
7.5.3 Connection points for master communication................................................................................... 45
Overview......................................................................................................................................... 45
PB - PROFIBUS............................................................................................................................. 46
ET - Multi-Ethernet......................................................................................................................... 50
CN - CANopen................................................................................................................................ 52
7.6 Motor-pump unit.................................................................................................................................... 53
Bosch Rexroth AG DOK-SYTROX-SVP7020-I*C-IT01-EN-PII/73
Sytronix SvP 7020 IMC Speed Variable Pump Drives
Table of Contents

Page
8 Commissioning............................................................................................................ 55
8.1 System overview................................................................................................................................... 55
8.2 Procedure............................................................................................................................................. 56
8.2.1 Notes................................................................................................................................................. 56
8.2.2 Commissioning the pump drive (motor control)................................................................................. 56
8.2.3 Commissioning the pump.................................................................................................................. 56
9 Operation..................................................................................................................... 57
9.1 Injection molding control IMC............................................................................................................... 57
9.2 Operation modes.................................................................................................................................. 58
10 Servicing...................................................................................................................... 59
10.1 System overview................................................................................................................................... 59
10.2 Drive controllers.................................................................................................................................... 59
10.3 Motor-pump unit.................................................................................................................................... 60
11 Decommissioning......................................................................................................... 61
12 Replacing components................................................................................................ 63
12.1 Disassembly......................................................................................................................................... 63
12.1.1 Preparing disassembly...................................................................................................................... 63
12.1.2 Disassembly...................................................................................................................................... 63
12.2 Motor-pump unit.................................................................................................................................... 64
12.3 Drive controller...................................................................................................................................... 64
12.3.1 HCS01, HCS02, HCS03, HMS01...................................................................................................... 64
13 Environmental protection and disposal ....................................................................... 65
13.1 Environmental protection...................................................................................................................... 65
13.2 Disposal................................................................................................................................................ 65
14 Troubleshooting........................................................................................................... 67
14.1 How to proceed for troubleshooting...................................................................................................... 67
14.2 Diagnostic concept............................................................................................................................... 67
Index............................................................................................................................ 69
DOK-SYTROX-SVP7020-I*C-IT01-EN-P Bosch Rexroth AG III/73
Sytronix SvP 7020 IMC Speed Variable Pump Drives
Table of Contents

Bosch Rexroth AG DOK-SYTROX-SVP7020-I*C-IT01-EN-PIV/73
Sytronix SvP 7020 IMC Speed Variable Pump Drives

1 About this documentation
1.1 Validity of this documentation
This documentation applies to the variable speed pump drives, Sytronix 7020
and with drive controllers from the Rexroth IndraDrive range.
The content of this documentation focuses on information on the electric
drive system.
For universal information on the Rexroth IndraDrive electric drive system see
the amending documentations.
Motor-pump units are described in separate instruction manuals. These in‐
struction manuals contain information on amending documentation (motors,
pumps, hydraulic fluids, etc.).
Where required, this documentation may refer to the amending documenta‐
tions.
1.2 Amending documentations
1.2.1 Sytronix SvP 7020
Title Document type Material number
en (de)
Rexroth Sytronix SvP 7020 IMC, Variable-Speed Pump Drives Commissioning Manual R911376149
(R911376148)
Sytronix – speed variable pump drives1) Product catalog R999000332
(R999000331)
1) This documentation contains references to amending docu‐
mentation for the individual components (motors, pumps, hy‐
draulic fluids, etc.).
Tab. 1-1: Documentation, Sytronix SvP 7020
1.2.2 Motor-pump unit
Title Document type Material number
en (de)
Rexroth Sytronix SvP 70xx Motor-Pump Unit MPA01 1) Operating Instructions R911339824
(R911339822)
Sytronix – speed variable pump drives1) Product catalog R999000332
(R999000331)
Sytronix 50xx/70xx Couplings, Bellhousing Project Planning Manual R911346865
(R911346864)
1) This documentation contains references to amending docu‐
mentation for the individual components (motors, pumps, hy‐
draulic fluids, etc.).
Tab. 1-2: Documentation, motor-pump units
DOK-SYTROX-SVP7020-I*C-IT01-EN-P Bosch Rexroth AG 5/73
Sytronix SvP 7020 IMC Speed Variable Pump Drives
About this documentation

1.2.3 Pressure transducer
Title Document type Material number
en (de)
HM20-2X pressure transducer for hydraulic applications Data Sheet RE 30272
(RD 30272)
Tab. 1-3: Documentation, pressure transducer
1.2.4 Drive controllers
Title Document type Material number
en (de)
Rexroth IndraDrive drive system Product catalog R999000019
(R999000018)
Rexroth IndraDrive Cs Drive Systems with HCS01 Project Planning Manual R911322210
(R911322209)
Rexroth IndraDrive Drive Systems with HMV01/02 HMS01/02,
HMD01, HCS02/03
Project Planning Manual R911309636
(R911309635)
Rexroth IndraDrive Supply Units, Power Sections HMV, HMS, HMD,
HCS02, HCS03
Project Planning Manual R911318790
(R911318789)
Rexroth IndraDrive Additional Components and Accessories Project Planning Manual R911306140
(R911306139)
Rexroth IndraDrive Drive Controllers, Control Sections CSB02,
CSE02, CSH02, CDB02
Project Planning Manual R911338962
(R911338961)
Rexroth Connection Cables IndraDrive and IndraDyn Selection data R911322949
(R911322948)
Control Cabinet: Air Conditioning, EMC, Design, IP Code, Electrics
IndraDrive, Rexroth Fv, Sytronix
Project Planning Manual R911344988
(R911344987)
Tab. 1-4: Documentation, drive controllers
1.2.5 Firmware
Title
Rexroth IndraDrive ...
Kind of documentation Material number
en (de)
MPx-20
Functions
Application Manual R911345608
(R911345607)
MPx-20
Version Notes
Release Notes R911345606
(R911345605)
Power Supply Basic PSB‑20
Functions
Application Manual R911345612
(R911345609)
MPx-16 to MPx-20 and PSB
Parameters
Reference Book R911328651
(R911328650)
Bosch Rexroth AG DOK-SYTROX-SVP7020-I*C-IT01-EN-P6/73
Sytronix SvP 7020 IMC Speed Variable Pump Drives
About this documentation

Title
Rexroth IndraDrive ...
Kind of documentation Material number
en (de)
MPx-16 to MPx-20 and PSB
Diagnostic Messages
Reference Book R911326738
(R911326539)
Integrated safety technology
"Safe Torque Off" (from MPx-16)
Application Manual R911332634
(R911332633)
Integrated safety technology
"Safe Motion" (from MPx-18)
Application Manual R911338920
(R911338919)
Rexroth IndraMotion MLD
Libraries as of MPx-18
Reference Book R911338916
(R911338915)
Rexroth IndraMotion MLD
from MPx-18
Application Manual R911338914
(R911338913)
Tab. 1-5: Documentations, firmware
DOK-SYTROX-SVP7020-I*C-IT01-EN-P Bosch Rexroth AG 7/73
Sytronix SvP 7020 IMC Speed Variable Pump Drives
About this documentation

Bosch Rexroth AG DOK-SYTROX-SVP7020-I*C-IT01-EN-P8/73
Sytronix SvP 7020 IMC Speed Variable Pump Drives