BOSSCO ARC 160 User manual

MODEL
•BOSS ARC 140
•BOSS ARC 160
Operating Manual
(Owner’s Manual)
IMPORTANT: Read these instructions before installing, operating, or servicing this system.
Second Edition Manual No. B0802

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BOSS ARC140、160 Operating Manual
CONTENTS
SYMBOL LEGEND---------------------------------------------------------------------------------------------------2
STATEMENT OF WARRANTY------------------------------------------------------------------------------------3
1.0 GENERAL INFORMATION-------------------------------------------------------------------------------4
1.01 Notes, Cautions and Warnings------------------------------------------------------------------------4
1.02 Important Safety Precautions--------------------------------------------------------------------------4
1.03 Transporting methods-----------------------------------------------------------------------------------6
2.0 INSTALLATION RECOMMENDATION----------------------------------------------------------------7
2.01 Electrical Input Connections---------------------------------------------------------------------------8
2.02 Specifications----------------------------------------------------------------------------------------------9
2.03 Duty cycle--------------------------------------------------------------------------------------------------9
3.0 OPERATOR CONTROLS-------------------------------------------------------------------------------10
3.01 BOSS ARC Series controls---------------------------------------------------------------------------10
3.02 Weld parameter description--------------------------------------------------------------------------11
4.0 SET-UP FOR MMA(STICK) AND GTAW (TIG)----------------------------------------------------12
4.01 Stick welding---------------------------------------------------------------------------------------------13
4.02 DC TIG welding-----------------------------------------------------------------------------------------13
5.0 POWER SUPPLY CONTROLS INDICATORS AND REATURES-----------------------------14
6.0 BASIC TIG WELDING GUIDE--------------------------------------------------------------------------15
6.01 Electrode Polarity---------------------------------------------------------------------------------------15
6.02 Tungsten Electrode Current Ranges---------------------------------------------------------------15
6.03 Tungsten Electrode Types----------------------------------------------------------------------------15
6.04 Guide for Selecting Filler Wire Diameter----------------------------------------------------------15
6.05 Shielding gas selection--------------------------------------------------------------------------------16
6.06 TIG welding parameters for low carbon & low alloy steel pipe-------------------------------16
6.07 Welding parameters for steel------------------------------------------------------------------------16
7.0 BASIC ARC WELDING GUIDE------------------------------------------------------------------------17
7.01 Electrode polarity---------------------------------------------------------------------------------------17
7.02 Effects of stick welding various materials---------------------------------------------------------17
8.0 MAINTENANCE--------------------------------------------------------------------------------------------18
9.0 BASIC TROUBLESHOOTING-------------------------------------------------------------------------19
9.01 Check the item and excrescent phenomenon exclusion method---------------------------19
9.02 TIG welding problems---------------------------------------------------------------------------------20
9.03 Stick welding problems--------------------------------------------------------------------------------21
9.04 Power source problems-------------------------------------------------------------------------------22
10.0 PART LIST---------------------------------------------------------------------------------------------------23
11.0 REMARK-----------------------------------------------------------------------------------------------------27
APPENDIX: INTERCONNECT DIAGRAM

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BOSS ARC140、160 Operating Manual
SYMBOL LEGEND
AAmperage
Stick (SMAW)
VVoltage
Pulse Current Function
(GTAW)
Hz Hertz (frequency)
tSpot Time (GTAW)
SEC Seconds
Remote outputs control
(Panel/Remote)
%Percent
Remote Function
DC (Direct Current)
Arc Control (SMAW)
AC (Alternating Current)
t
2Gas Post-Flow Time
2T (GTAW)
t1Gas Pre-Flow Time
4T (GTAW)
VRD Voltage Reduction
Device Circuit
Repeat Function (GTAW)
—Negative
Spot Function (GTAW)
+Positive
High Frequency Starting
(GTAW)
Gas Input
Lift Start （GTAW）
Gas Output

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BOSS ARC140、160 Operating Manual
STATEMENT OF WARRANTY
LIMITED WARRANTY: "BOSS" warrants to customers of its authorized distributors hereafter "BOSS" that its products will be
free of defects in workmanship or material. Should any failure to conform to this warranty appear within the time period
applicable to theBOSS products as stated below, BOSS shall, upon notification thereof and substantiation that the product has
been stored, installed, operated, and maintained in accordance withBOSS’sspecifications,instructions, recommendations and
recognized standard industry practice, and not subject to misuse, repair, neglect, alteration, or accident, correct such defects by
suitable repair or replacement, at BOSS ‘s sole option, of any components or parts of the product determined by BOSS to be
defective.
The BOSS COMPANY MAKESNO OTHER WARRANTY,EXPRESS OR IMPLIED. THIS WARRANTY IS EXCLUSIVE AND
IN LIEU OF ALL OTHERS, INCLUDING, BUT NOT LIMITED TO ANY WARRANTY OF MERCHANTABILITY OR FITNESS
FOR ANY PARTICULARPURPOSE.
LIMITATION OF LIABILITY: BOSS shall not under any circumstances be liable for special, indirect or consequential damages,
such as, but not limited to, lost profits and business interruption. The remedies of the Purchaser set forth herein are exclusive
and the liability of BOSS with respect to any contract, or anything done in connection therewith such as the performance or
breach thereof, or from the manufacture, sale, delivery, resale, or use of any goods covered by or furnished by BOSS whether
arising out of contract, negligence, strict tort, or under any warranty, or otherwise, shall not, except as expressly provided herein,
exceed the price of the goods upon which such liability is based. No employee, agent, or representative of BOSS is authorized
to change this warranty in any way or grant any other warranty.
PURCHASER'S RIGHTS UNDER THIS WARRANTY ARE VOID IF REPLACEMENT PARTS OR ACCESSORIES ARE USED
WHICH IN BOSS’S SOLE JUDGEMENT MAY IMPAIR THE SAFETY OR PERFORMANCE OF ANY BOSS PRODUCT.
PURCHASER'S RIGHTS UNDER THIS WARRANTY ARE VOID IF THE PRODUCT IS SOLD TO PURCHASER BY
NON-AUTHORIZED PERSONS.
The warranty is effective for the time stated below beginning on the date that the authorized distributor delivers the products to
the Purchaser. Notwith standing the foregoing, in no event shall the warranty period extend more than the time stated plus one
year from the dateBOSS delivered the product to the authorized distributor.
POWER SUPPLIES POWER SUPPLIES & WIRE FEEDERS
MAIN POWER MAGNETICS (STATIC& ROTATING) 1YEAR
ORIGINAL MAIN POWER RECTIFIER 1YEAR
POWER SWITCHING SEMI-CONDUCTORS & CONTROL PC BOARD 1YEAR
ALL OTHER CIRCUITS AND COMPONENTS INCLUDING 1YEAR
BUT NOT LIMITED TO, CONTACTORS, RELAYS,
SOLENOIDS, PUMPS, SWITCHES, MOTORS
Warranty repairs or replacement claims under this limited warranty must be submitted toBOSS by an authorizedBOSS repair
facility within thirty (30) days of purchaser’s notice of any Warranty Claim. No transportation costs of any kind willbepaidunder
this warranty. Transportation charges to send products to an authorized warranty repair facility shall be the responsibility of the
Purchaser. All returned goods shall be at the Purchaser’s risk and expense. This warranty supersedes all previous BOSS
warranties.

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BOSS ARC140、160 Operating Manual
1.0 GENERAL INFORMATION
1.01 Notes,Cautions and Warnings
Throughout this manual, notes, cautions, and warnings are used to highlight important information. These
highlights are categorized as follows:
NOTE
An operation, procedure, or background information which requires additional emphasis or is helpful in
efficient operation of the system.
CAUTION
A procedure which, if not properly followed, may cause damage to the equipment.
WARNING
A procedure which, if not properly followed, may cause injury to the operator or others in the operating area.
1.02 Important Safety Precautions
WARNING
OPERATION AND MAINTENANCE OF ARC WELDING EQUIPMENT CAN BE DANGEROUS AND
HAZARDOUS TO YOUR HEALTH.
To prevent possible injury, read, understand and follow all warnings, safety precautions and instructions
before using the equipment. Call your local distributor if you have any questions.
GASES AND FUMES
Gases and fumes produced during the Arc welding or cutting process can be dangerous and hazardous to
your health.
lKeep all fumes and gases from the breathing area. Keep your head out of the welding fume plume.
lUse an air-supplied respirator if ventilation is not adequate to remove all fumes and gases.
lThe kinds of fumes and gases from the arc welding/cutting depend on the kind of metal being used,
coatings on the metal, and the different processes. You must be very careful when cutting or welding
any metals which may contain one or more of the following:
Antimony Arsenic Barium Beryllium Cadmium Chromium Cobalt Copper Lead
ManganeseMercury Nickel Selenium Silver Vanadium
lAlways read the Material Safety Data Sheets (MSDS) that should be supplied with the material you
are using. These MSDSs will give you the information regarding the kind and amount of fumes and
gases that may be dangerous to your health.
lUse special equipment, such as water or down draft welding/cutting tables, to capture fumes and
gases.
lDo not use the welding torch in an area where combustible or explosive gases or materials are
located.
lPhosgene, a toxic gas, is generated from the vapors of chlorinated solvents and cleansers. Remove
all sources of these vapors.

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BOSS ARC140、160 Operating Manual
ELECTRIC SHOCK
Electric Shock can injure or kill. The arc welding process uses and produces high voltage electrical energy.
This electric energy can cause severe or fatal shock to the operator or others in the workplace.
lNever touch any parts that are electrically “live” or “hot.”
lWear dry gloves and clothing. Insulate yourself from the work piece or other parts of the welding
circuit.
lRepair or replace all worn or damaged parts.
lExtra care must be taken when the workplace is moist or damp.
lInstall and maintain equipment according to NEC code, refer to relative standards
lDisconnect power source before performing any service or repairs.
lRead and follow all the instructions in the Operating Manual.
FIRE AND EXPLOSION
Fire and explosion can be caused by hot slag, sparks, or the arc weld.
lBe sure there is no combustible or flammable material in the workplace. Any material that cannot be
removed must be protected.
lVentilate all flammable or explosive vapors from the workplace.
lDo not cut or weld on containers that may have held combustibles.
lProvide a fire watch when working in an area where fire hazards may exist.
lHydrogen gas may be formed and trapped under aluminum workpieces when they are cut
underwater, or while using a water table. Donot cut aluminum alloys underwater or on a water table
unless the hydrogen gas can be eliminated or dissipated. Trapped hydrogen gas that is ignited will
cause an explosion.
NOISE
Noise can cause permanent hearing loss. Arc welding/cutting processes can cause noise levels to exceed
safe limits. You must protect your ears from loud noise to prevent permanent loss of hearing.
lTo protect your hearing from loud noise, wear protective ear plugs and/ or ear muffs. Protect others
in the workplace.
lNoise levels should be measured to be sure the decibels (sound) do not exceed safe levels.
ARC WELDING RAYS
Arc Welding/ Cutting Rays can injure your eyes and burn your skin. The arc welding/cutting process produces
very bright ultra violet and infra red light. These arc rays will damage your eyes and burn your skin if you are
not properly protected.
lTo protect your eyes, always wear a welding helmet or shield. Also always wear safety glasses with
side shields, goggles or other protective eye wear.
lWear welding gloves and suitable clothing to protect your skin from the arc rays and sparks.
lKeep helmet and safety glasses in good condition. Replace lenses when cracked, chipped or dirty.
lProtect others in the work area from the arc rays. Use protective booths, screens or shields.

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BOSS ARC140、160 Operating Manual
1.03 Transporting methods
These units are equipped with a handle for carrying purposes.
WARNING: ELECTRIC SHOCK can kill.
DO NOT TOUCHlive electrical parts. Disconnect input power conductors from de-energized supply
line before moving the welding power source.
WARNING: FALLING EQUIPMENT can cause serious personal injury and
equipment damage.
lLift unit with handle on top of case.
lUse handcart or similar device of adequate capacity.
lIf using a fork lift vehicle, place and secure unit on a proper skid before transporting.

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BOSS ARC140、160 Operating Manual
2.0 INSTALLATION RECOMMENDATION
Installation Environment
BOSS ARC Series is designed for use in hazardous environments.
Examples of environments with increased hazardous environments are-
In locations in which freedom of movement is restricted, so that the operator is forced to perform the work
in a cramped (kneeling, sitting or lying) position with physical contact with conductive parts; In locations which
are fully or partially limited by conductive elements, and in which there is a high risk of unavoidable or
accidental contact by the operator, or in wet or damp hot locations where humidity or perspiration
considerable reduces the skin resistance of the human body and the insulation properties of accessories.
Environments with hazardous environments do not include places where electrically conductive parts in
the near vicinity of the operator, which can cause increased hazard, have been insulated.
Installation Location
Be sure to locate the welder according to the following guidelines:
lIn areas, free from moisture and dust.
lIn areas, free from oil, steam and corrosive
gases.
lIn areas, not exposed to direct sunlight or rain.
lAmbient temperature: between -10 degrees C
to 40 degrees C.
lIn areas, not subjected to abnormal vibration or
shock.
lPlace at a distance of 304.79mm or more from
walls or similar that could restrict natural airflow
for cooling.
WARNING 1
BOSS advises that this equipment be electrically connected by a qualified electrician.
The following Primary Current recommendations are required to obtain the maximum welding current and
duty cycle from this Power Supply:
Minimum primary
current circuit size Current & Duty Cycle
Model Primary supply lead
size TIG STICK TIG STICK
BOSS ARC 140 Minimum
5mm2220V/19.5A
240V/17.9A
220V/27A
240V/24.8A
140A/15.6V@60%
125A/15V@100% 140A/25.6V@60% 110A/24.4V@100%
BOSS ARC 160 Minimum
6mm2220V/22A 240V/20.2A
220V/33.5A
240V/30.7A
160A/16.4V@100%
160A/26.4V@60%
125A/25V@100%
Table 1 Primary current circuit sizes to achieve maximum current

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BOSS ARC140、160 Operating Manual
2.01 Electrical Input Connections
WARNING: ELECTRIC SHOCK can kill; SIGNIFICANT DC VOLTAGE is present
after removal of input power.
DO NOT TOUCH live electrical parts
SHUT DOWN welding power source, disconnect input power employing lockout/ tagging procedures.
Lockout/ tagging procedures consist of padlocking line disconnect switch in open position, removing fuses
from fuse box, or shutting off and red-tagging circuit breaker or other disconnecting device.
Electrical Input Requirements
Operate the welding power source from a single phase 50/ 60 Hz, AC power supply. The input voltage must
match one of the electrical input voltages shown on the input data label on the unit nameplate. Contact the
local electric utility for information about the type of electrical service available, how proper connections
should be made, and inspection required.
The line disconnect switch provides a safe and convenient means to completely remove all electrical power
from the welding power supply whenever necessary to inspect or service the unit.
According to Table 1 and below as a guide to select line fuses for the disconnect switch.
Input Voltage Fuse Size
220/240V AC 50 Amps
Table 2
Notice: Fuse size is based on not more than 200 percent of the rated input amperage of the
welding power source (Based on Article 630, National Electrical Code).
Figure 1 Electrical input connections

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BOSS ARC140、160 Operating Manual
2.02Specifications
MODEL BOSS ARC 140 BOSS ARC 160
Input voltage and frequency and phases
220/240V50/60Hz 1ph 220/240V50/60Hz 1ph
TIG 4.3KVA 4.8KVA
KVA @ max output STICK 6.0KVA 7.4kVA
Max current 140A 160A
Output current range 10~140A 10~160A
Open circuit voltage 56/61V56/61V
Duty cycle at 40℃60% 60%
Weight 9.5kg 12kg
Dimensions (mm) 370×150×245 420×160×265
Table 3
2.03Duty cycle
The duty cycle of a welding power source is the percentage of a ten (10) minute period that it can be
operated at a given output without causing overheating and damage to the unit. If the welding amperes
decrease, the duty cycle increases. If the welding amperes are increased beyond the rated output, the duty
cycle will decrease.
WARNING: Exceeding the duty cycle ratings will cause the thermal overload
protection circuit to become energized and shut down the output until has cooled
to normal operating temperature
Continually exceeding the duty cycle ratings
can cause damage to the welding power source.
NOTICE：
Due to variations that can occur in manufacture products, claimed performance, voltages, ratings, all
capacities, measurements, dimensions and weights quoted are approximate only. Achievable capacities and
ratings in use and operation will depend upon correct installation, use, applications, maintenance and service.

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BOSS ARC140、160 Operating Manual
3.0 OPERATOR CONTROLS
3.01 BOSS ARC SERIES controls
Figure 2
1. Welding Current Control——Used for regulating to welding current.
2. Warning Indicator
3. AC Power Indicator
4. Main Power Switch
5. Positive (+) Socket——TIG connect the work lead/ MMA connect the electrode holder.
6. Negative (-) Socket——TIG connect the TIG torch/MMA connect the work lead.
7. Input Power Cable
8. Ground Screw
WARNING
When the welder is connected to the primary supply voltage, the internal electrical
components maybe at primary potential with respect to earth.

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BOSS ARC140、160 Operating Manual
3.02 Weld parameters description
Figure 3BOSS ARC Seriesfront panel with parameter description
Parameter Description
Welding Current This parameter sets the welding current.
Table 4Weld parameter description for BOSS ARC Series

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BOSS ARC140、160 Operating Manual
4.0 SET-UP FOR MMA (STICK) AND GTAW (TIG)
Conventional operating procedures apply when using the welding power source, i.e. connect work lead
directly to work piece and welding cable is used to electrode holder. Wide safety margins provided by the coil
design ensure that the welding power source will withstand short-term overload without adverse effects. The
welding current range values should beused as a guide only. Current delivered to the arc is dependent on the
welding arc voltage, and as welding arc voltage varies between different classes of electrodes, welding
current at any one setting would vary according to the type of electrode in use. The operator should use the
welding current range values as a guide, and then finally adjust the current setting to suit the application.
Figure 4 Set up for BOSS ARC Series
WARNING:
Before connecting the work clamp to the work and inserting the electrode in the electrode holder
make sure the Primary power supply is switched off.
CAUTION 2:
Remove any packaging material prior to use. Do not block the air vents at the front or rear of the
Welding Power Source.

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BOSS ARC140、160 Operating Manual
4.01 Stick welding
lConnect work lead to negative terminal.
lConnect electrode lead to positive terminal.
lSwitch machine on.
lSet welding current control (see table 5).
Workpiece thickness mm
0.5-2.0 2.0-5.0 5.0-7.0
Electrode diameter mm 1.0-2.0 2.0-3.2 3.2-4.0
Welding current（A）10-50 50-150 150-250
Table 5
4.02 DC TIG welding
lConnect work lead to positive terminal.
lConnect TIG torch to negative terminal.
lSwitch machine on.
lSet welding current control (see table 6).
lUse TIG torch with value control.
Workpiece
thickness (mm) Tungsten diameter (mm) Welding current (A) Filler wire diameter (mm) Argon Gas flow (L/min)
0.3-0.5 1-1.6 5-30 3-8
0.5-1.2 1.6-210-50 1.2-1.6 4-8
1.2-21.6-210-50 1.2-1.6 4-8
1.2-21.6-230-70 1.6-2.0 6-9
2-42-460-100 1.6-2.0 7-10
4-63-4100-200 2.0-2.5 1-15
Table 6

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BOSS ARC140、160 Operating Manual
5.0 POWER SUPPLY CONTROLS INDICATORS AND REATURES
Figure 5 BOSS ARC Series front panel
1. Welding currents control——Uses in adjusting the welding current.
2. Warning indicator——Red colored light instruction welding machine overload.
3. AC power indicator——Green colored light instruction power source is normal.
4. Main Power switch.

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BOSS ARC140、160 Operating Manual
6.0 BASIC TIG WELDING GUIDE
6.01 Electrode Polarity
Connect the TIG torch to the -/ torch terminal and the work lead to the + / work terminal for direct current
straight polarity. Direct current straight polarity is the most widely used polarity for DC TIG welding. It allows
limited wear of the electrode since 70% of the heat is concentrated at the work piece.
6.02 Tungsten Electrode Current Ranges
Electrode Diameter(mm)DC current (A)
1.0 30—60
1.6 60—115
2.4 100—165
3.2 135—200
4.0 190—280
4.8 250—340
Table 7 Current ranges for varies tungsten electrode sizes
6.03 Tungsten Electrode Types
Tungsten type
(Ground finish)
Welding Application Features Color
code
Thoriated 2% DC welding of mild steel, stainless
steel and copper Excellent arc starting, Long life, high current carrying capacity Red
Ceriated 2% DC welding of mild steel, stainless
steel, copper, aluminium, magnesium
and their alloys
Longer Life, More stable arc, Easier
starting, Wider current range,
Narrower more concentrated arc Grey
Table 8 Tungsten electrode types
6.04 Guide for Selecting Filler Wire Diameter
Filler wire diameter DC current range (Amps)
1.6 20—90
2.4 65—115
3.2 100—165
4.8 200—350
Table 9 Filler wire selection guide
Notice：
The filler wire diameter specified in Table 9is a guide only, other diameter wires may be used
according to the welding application.

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BOSS ARC140、160 Operating Manual
6.05 Shielding gas selection
Alloy Shielding gas
Aluminium & alloys Argon
Carbon steel Argon
Stainless steel Argon
Nickel alloy Argon
Copper Argon
Titanium Argon
Table 10 Shield gas selection
6.06 TIG welding parameters for low carbon & low alloy steel pipe
Tungsten type &
diameter Current range DC (Amperes) Filler rod for root pass
Joint preparation
Thoriated 2%
3/32” (2.4mm) 120—170 Yes
Thoriated 2%
3/32” (2.4mm) 100—160 Yes
Thoriated 2%
3/32” (2.4mm) 90—130 No
Table 11 TIG welding parameters for low carbon & low alloy steel pipe
6.07 Welding parameters for steel
Base metal
thickness
(mm)
DC current
for mild
steel(A)
DC current
for stainless
steel(A)
Tungsten
diameter
(mm)
Filler rod
diameter (if
require) (mm)
Argon gas
flow rate
(litres/min)
Joint type
1.0 35—45
40—50 20—30 25—35 1.0 1.6 5—7butt/ corner lap/ fillet
1.2 45—55
50—60 30—45 35—50 1.0 1.6 5—7butt/ corner lap/ fillet
1.6 60—70
70—90 40—60 50—70 1.6 1.6 7butt/ corner lap/ fillet
3.2 80—100
90—115 65—85 90—110 1.6 2.4 7butt/ corner lap/ fillet
4.8 115—135
140—165 100—125 125—150 2.4 3.2 10 butt/ corner lap/ fillet
6.4 160—175
170—200 135—160 160—180 3.2 4.0 10 butt/ corner lap/ fillet
Table 12 DC TIG welding parameters

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BOSS ARC140、160 Operating Manual
7.0 BASIC ARC WELDING GUIDE
7.01 Electrode polarity
Stick electrodes are generally connected to the “+”terminal and the work lend to the “-“terminal but if in
doubt consult the electrode manufacturers literature.
7.02 Effects of stick welding various materials
High tensile and alloy steels
The two most prominent effects of welding these steels are the formation of a hardened zone in the weld
area, if suitable precautions are not taken, the occurrence in this zone of under-bead cracks. Hardened zone
and under-bead cracks in the weld area may be reduced by using the correct electrodes, preheating, using
higher current settings, using larger electrodes size, short runs for larger electrode deposits or tempering in a
furnace.
Manganese steels
The effect on manganese steel slow of cooling from high temperature is to embrittle it. For this reason it
is absolutely essential to keep manganese steel cool during welding by quenching after each weld or skip
welding to distribute the heat.
Cast iron
Most types of cast iron, expect white iron, are weldable. White iron, because of its extreme brittleness,
generally cracks when attempts are made to weld it. Trouble may also be experienced when welding
white-heart malleable, due to the porosity caused by gas held in this type of iron.
Copper and alloys
The most important factor is the high rate of heat conductivity of copper, so making preheating of heavy
sections necessary to give proper fusion of weld and base metal.
Types of Electrodes
Arc welding electrodes are classified into a number of groups depending on their applications. There are
a great number of electrodes used for specialized industrial purposes, which are not of particular interest for
everyday general work. These include some low hydrogen types for high tensile steel, cellulose types for
welding large diameter pipes, etc. The range of electrodes dealt with in this publication will cover the vast
majority of applications likely to be encountered; areall easy to use and all will work on even the most basic of
welding machines.
Metals being joined Electrode Comments
mild steel 6013 Ideal electrodes for all general purpose work. Features
include out standing operator appeal, easy arc starting
and low spatter.
mild steel 7014 All positional electrodes for use on mild and galvanized
steel furniture, plates, fences, gates, pipes and tanks etc.
Especially suitable for vertical-down welding.
cast iron nickel 99% Suitable for joining all cast irons except white cast iron.
stainless steel 318L-16 High corrosion resistance. Ideal for dairy work, etc. On
stainless steels.
copper, bronze,brass etc. bronze
5.7ERCUSI-A
Easy to use electrode for marine fittings, water taps and
valves, water trough float arms, etc. Also for joining copper
to steel and for bronze overlays on steel shafts.
high alloy steels, dissimilar
metals, crack resistance,all
hard-to-weld jobs 312-16 It will weld most problematical jobs such as springs,
shafts, broken joins mild steel to stainless and alloy steels.
Not suitable for Aluminum.
Table 13 Types of Electrodes

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BOSS ARC140、160 Operating Manual
8.0 MAINTENANCE
If this equipment does not operate properly, stop work immediately and investigate the cause of the
malfunction. Maintenance work must be performed by an experienced, qualified person only. Any electrical
work must be performed by an electrician or other person properly trained in servicing electrical equipment.
Do not permit untrained persons to inspect, clean or repair this equipment. Use only recommended
replacement parts when servicing this machine.
Periodically clean the inside of the welding power source by using clean dry compressed air of not over
25psi as normal preventive maintenance. At the time of the cleaning, a full inspection of the welding machine
and setup should be performed. Check warning labels on the machine for readability; replace if necessary.
Check input and output connections as well as frame ground connections to the machine to insure that they
are tight and the wires are not frayed or overheated. Inspect internal wiring of machine for loose or frayed
connections; tighten or repair as necessary. It would also be advisable to check connections to wire feeders,
fixtures, etc., at this time. Any damaged cable or hoses should be replaced.
DANGER: HIGH VOLTAGE is present internally even with the control power switch in the
OFF position. Before inspecting, cleaning, or servicing, disconnect and lock out input power to
the power source.