Bradley Bradmar 400 Series User manual

P.O. Box 309, Menomonee Falls, WI USA 53052-0309
800 BRADLEY (800 272 3539) [phone]
bradleycorp.com
Installation
HDWP-INSTR-013 Rev. K; ECN 12-14-012
© 2014 Bradley
Page 1 of 21 10/1/2014
Bradmar™Restroom Partitions
Overhead Braced - Series 400
(includes No-Site style)
Table of Contents
Pre-Installation Information ....................2
Layout Dimensions for Brackets ................3
Mounting Brackets to Wall .....................4
Leveling Bolts to Pilaster ......................5
Brackets to Pilasters .......................5–6
Pilaster Shoes ..............................6
Mounting Panels and Pilasters ...............7–8
Headrail ...................................9
Hinges ................................10–14
Latch and Strike/Keeper ..................15–18
Stiffener Bracket............................19
Urinal Screens ..........................20–21
IMPORTANT
Read this installation manual completely to ensure proper installation, then file it with the owner
or maintenance department. Compliance and conformity to local codes and ordinances is the
responsibility of the installer.
Separate parts from packaging and make sure all parts are accounted for before discarding packag-
ing material. If any parts are missing, do not begin installation until you obtain the missing parts.
Leave the protective masking on until installation is complete. To prevent warping, always lay the
material flat. Do not lean the material against the wall or stack unevenly. Allow 24 hours for material
to adjust to site environment.
Use caution when drilling. Accuracy is important!
Partitions should be installed in a climate-controlled environment and shielded from direct sunlight.
Product warranties and parts information may also be found under ”Products” on our web site at
bradleycorp.com.
Installation
THIS
SIDE
UP
Packing List
•
•
•
•
For Standard Height
Doors and Panels Only
*HDWP-INSTR-013*

2
Bradmar™Restroom Partitions, Floor-Mounted with Overhead Brace — Series 400 Installation
10/1/2014 Bradley • HDWP-INSTR-013 Rev. K; ECN 12-14-012
Supplies Required:
Hardware Provided
#14-2" Button HD
Sheet Metal Screw
TORX-T27 Drive
FAST-P002
#14-¾" Button HD
Sheet Metal Screw
TORX-T27 Drive
FAST-P001
#14-16 Plastic
Anchor
FAST-T373
⁵⁄₁₆" x 1½"
HEX HD Lag
FAST-S008
#8-1" Flat HD
Sheet Metal Screw
Phillips Drive
FAST-P006
#10-24 x 2" Flat
HD Machine Screw
TORX-T25 Drive
FAST-S0027
Washer Flat
⁹⁄₃₂" x ⁵⁄₈"
P10-449
Example of Submittal Drawing
• Chalklineandpencil
• FlatbladeandPhillipsheadscrewdrivers
• Jigsaworhacksaw
• Circularsaw
• Twospringclamps
• ³⁄₃₂", ⁷⁄₆₄", ¹⁄₈", ⁵⁄₃₂", ¹³⁄₆₄", ⁷⁄₃₂"and¼"drillbits
• Powerdrillorscrewgunwithdrillbitextension
• Tapemeasureand4'level
• ⁵⁄₁₆"ceramictileandmasonrydrillbit
• Hammerdrill
• Spacer,14"(356mm)highandstrongenoughto
support the panel
#10-24 x ¾" Button HD
Barrel Nut
TORX-T27 Drive
FAST-P003
#10 x ¾" Flat HD
Sheet Metal Screw
TORX-T25 Drive
FAST-S0006
#6 x ¾"
Phillips Flat-Head
Sheet Metal Screw
FAST-P011
#10-¾" Button HD
Sheet Metal Screw
TORX-T25 Drive
FAST-P005
#10-24 x ¾" Button HD
Shoulder Screw
TORX-T27 Drive
FAST-P004
60½"(1537mm)
WalltoCenter
Line
61¼"
(1556mm)
to
Face
36"(914mm)
CentertoCenter
1"(25mm)
Gap
½"(13mm)
Gap
1"(25mm)
Gap
7"
(178mm)
26"
(660mm)
24"
(610mm)
19.5
4
4.5 5.5 1.5
58 ¾"
(1492mm)
58 ¾"
(1492mm)
36"
(914mm)
4"
(102mm)
#14-⁵⁄₈" Button HD
Sheet Metal Screw
TORX-T27 Drive
FAST-S0016
#10-⁵⁄₈" Button HD
Sheet Metal Screw
Torx-T27 Drive
FAST-S0019

3
Installation Bradmar™Restroom Partitions, Floor-Mounted with Overhead Brace — Series 400
Bradley • HDWP-INSTR-013 Rev. K; ECN 12-14-012 10/1/2014
*
*
*
**
*
*
*
*
Pilaster
PlumbLine
When installing the partition components, consult
the applicable Mills Partition submittal drawing
for compartment layout dimensions.
1a Layout Dimensions - Stirrup Brackets (Optional)
Pilaster Shoe Centerline: Measure from
thebackwallforwardtothefaceofthe
compartment,subtract½"(13mm)and
markthislocationonthefloor(“A”).Mark
the same measurement on the opposite
endofyourlayout(“A1”)anddrawa
straightlineconnectingbothmarks.
FOR FREESTANDING (FS) PARTITION:
Refertosubmittaldrawingsanddetermine
the approximate location of the outside
panels.Establishdimensions“A”and“A1”
asexplainedabove.
A
Panel centerline: Measure the stall width across the
backwallandplaceamarkatthebaseoftherearwall
(“B”).Repeatthisstepforeachpanel,startingeach
measurementfromthelastpanelcenterline(“B1”).
B
Stirrup brackets:Drawaplumblineonallwalls
from each pilaster and panel centerline. From the
highestpointintheroom,measure20"(508mm),
41½"(1054mm)and63"(1600mm)fromthefloor
andplaceamarkonthepilaster/panelplumbline
("C").Thesemarksrepresenttheholecenterline
ofthestirrupbrackets.Usealeveltotransferthat
marktoallotherplumblines.
C
Panel
plumbline
63"
(1600mm)
41½"
(1054mm)
"A" "B"
"B1"
"A1"
"C" "C"
"C"
"C"
"C"
"C"
"C"
"C"
"C"
20"
(508mm)
C
L
C
L
C
L
C
L
C
L
C
L
C
L
C
LC
L
C
L
Pilaster
PlumbLine
When installing the partition components,
consult the applicable Mills Partition submittal
drawing for compartment layout dimensions.
1Layout Dimensions - Continuous Brackets (Standard)
Pilaster Shoe Centerline: Measure from
thebackwallforwardtothefaceofthe
compartment,subtract½"(13mm)and
markthislocationonthefloor(“A”).Mark
the same measurement on the opposite
endofyourlayout(“A1”)anddrawa
straightlineconnectingbothmarks.
FOR FREESTANDING (FS) PARTITION:
Refer to submittal drawings and
determine the approximate location of the
outside panels. Establish dimensions “A”
and “A1” as explained above.
A
Panel centerline: Measure the stall width across the
backwallandplaceamarkatthebaseoftherearwall
(“B”).Repeatthisstepforeachpanel,startingeach
measurementfromthelastpanelcenterline(“B1”).
B
Continuous brackets: Drawaplumblineonallwallsfromeach
pilaster and panel centerline. From the highest point in the room,
measure14½"(369mm)fromthefloorandplaceamarkonthe
pilaster/panelplumbline.Usealeveltotransferthatmarktoall
otherplumblines(“C”).
C
Panel
plumb
line
"C"
"C"
"C"
"A" "B"
"B1"
"A1"
*
*
*
14½"(369mm)To
bottomofbracket
(highestpointin
floor)

4
Bradmar™Restroom Partitions, Floor-Mounted with Overhead Brace — Series 400 Installation
10/1/2014 Bradley • HDWP-INSTR-013 Rev. K; ECN 12-14-012
2a Stirrup Brackets to Wall (Optional)
establishedlevelline
pilaster/panelplumbline
floor
C
L
Place the center of the stirrup
bracketateachestablished
levelline.Centerthebracket
opening on the pilaster/panel
plumbline.
A
Insert the plastic anchors
in all holes and secure the
bracketstothewallwiththe
#14 x 2" screws provided.
C
On end panel and pilaster applications, position the bracket
with the ear facing toward the inside of the stall.
Usingthebracketasa
template, mark the hole
locations on the wall.
Removethebracketand
drill a Ø ⁵⁄₁₆"hole(min.
2"[51mm]deep)ateach
hole location.
BOne-Eared
Bracket
Two-Eared
Bracket
2Continuous Brackets to Wall (Standard)
establishedlevelline
pilaster/panel
plumbline
floor
C
L
Placethebottomofthe
continuousbracketatthe
establishedlevelline.Center
thebracketopeningonthe
pilaster/panelplumbline.
A
Insert the plastic
anchors in all holes
and secure the
bracketstothewall
with the #14 x 2"
screws provided.
C
On end panel and pilaster applications, position the bracket
with the ear facing toward the inside of the stall.
Usingthebracket
as a template, mark
the hole locations on
the wall. Remove the
bracketanddrilla
Ø ⁵⁄₁₆"hole(min.2"
[51mm]deep)ateach
hole location.
B
Brackets are used as templates but, since the hole patterns may
be different, the brackets may not be interchanged.
One-Eared
Bracket
Two-Eared
Bracket

5
Installation Bradmar™Restroom Partitions, Floor-Mounted with Overhead Brace — Series 400
Bradley • HDWP-INSTR-013 Rev. K; ECN 12-14-012 10/1/2014
3Leveling bolts to Pilaster
Notch indicates
bottomofintegral
hinge pilaster
Notch indicates
bottomofintegral
hinge pilaster
Use leveling screw to adjust
height of pilaster
Use leveling screws to
adjust height of pilaster
Drill a Ø ¹³⁄₆₄" pilot hole,
1½"(38mm)deep.Hole
shouldbeapproximately
centered for pilasters 3"–16"
(76mm–406mm)wide.
A
Drill a Ø ¹³⁄₆₄"pilothole,1½"(38mm)
deep.Holeshouldbe2"(51mm)
off each end for the pilasters
18"–24"(457mm–610mm)wide.
A
4Continuous Brackets to Pilaster (Standard)
Refer to the submittal drawing to locate the split
dimension and layout location of each marked pilaster. Locate Brackets: Measure down from the top of the
pilaster and place a mark on the pilaster split centerline
atdimensionsat13½"(343mm)and67½"(1715mm).
Pilaster shown is for reference only. Actual pilaster
varies depending on application.
A
Securethebrackets.
For "H" Bracket:Usethebracketasa
template, drill a Ø ¼" holes through the
pilaster/panelandsecurethebracketto
the pilaster and panel with #10-24 x ¾"
barrelnutsand#10-24x¾"shoulder
screws provided.
For continuous bracket:Securethebracket
to the pilasters using the #14 x ¾" screws
provided.
C
Split Split
13½"
(343mm)
67½"
(1715mm)
Placethecontinuousbracketbetweeneachestablished
levelline.Centerthebracketopeningonthepilaster
splitcenterline.Usingthebracketasatemplate,mark
theholelocationsonthepilaster.Removethebracket
and drill a Ø ⁷⁄₃₂ x¾"(19mm)deeppilotholeateach
location.
B
Brackets are used as templates but, since the hole patterns may
be different, the brackets may not be interchanged.
C
L

6
Bradmar™Restroom Partitions, Floor-Mounted with Overhead Brace — Series 400 Installation
10/1/2014 Bradley • HDWP-INSTR-013 Rev. K; ECN 12-14-012
4a Stirrup Brackets to Pilaster (Optional)
Refer to the submittal drawing to locate the split
dimension and layout location of each marked pilaster.
Locate Brackets: Measure down from the top of the pilaster
and place a mark on the pilaster split centerline at dimension
"A","B"and"C"fortherespectivebracket(seetableatleft).
Pilaster shown is for reference only.
Actual pilaster varies depending on application.
A
Placethecenterofeachstirrupbracketateach
establishedlevelline.Centerthebracketopening
onthepanelplumbline.Usingthebracketas
a template, mark the hole locations on the
pilaster.RemovethebracketanddrillaØ⁷⁄₃₂" x
¾"(19mm)deeppilotholeateachlocation.
B
Split Split
"A"
"B"
"C"
"U"
Bracket
"H"
Bracket
Dim. "A" 19"
(483mm)
13½"
(343mm)
Dim. "B" 40½"
(1029mm)
67½"
(1715mm)
Dim."C" 62"
(1575mm) —
Securethestirrupbracketsto
the pilasters using the #14 x ¾"
screws provided.
Refer to step 4 for location and
attachmentof"H"bracket.
C
5Pilaster Shoes
Thisviewisanexampleonly.Refertoyoursubmittaldrawingsforactualsizes.Layoutthe
pilasteranddoorwidthsonthepilastercenterline,leavingtheappropriategapbetween
the wall and pilaster. Place the corresponding shoe on the pilaster centerline, center the
shoebetweenthepilastermarks.Usingtheshoesasatemplate,marktheholelocations.
A
Insert plastic anchors
into the holes and fasten
the shoe to the anchors
using hardware provided.
C
Drill Ø ⁵⁄₁₆"holes(min2"
[51mm]deep)inthefloor
and make sure the holes
arefreeofdirtanddebris.
B
Install the shoes starting with the one closest to the wall
36"(914mm)
Door Opening
PilasterCenterline
24"(610mm)
4"
(102mm) 7"
(178mm)
1"(25mm)Gap
26"(660mm)
Door Opening
⁹⁄₃₂" x ⁵⁄₈" Flat Washer
#14 x 2" Screw
Stainless Steel Shoe
Plastic
Anchor

7
Installation Bradmar™Restroom Partitions, Floor-Mounted with Overhead Brace — Series 400
Bradley • HDWP-INSTR-013 Rev. K; ECN 12-14-012 10/1/2014
6Panels and Pilasters with Continuous Brackets (Standard)
Pilasters located at walls should be mounted first. Start at one end and install a panel, then a pilaster.
Continue alternating until installation is complete. When installing in an alcove or in-corner alcove, use an "H"
bracket to secure the pilaster to the panel.
When installing pilasters at walls, the gaps range
from ½" to 1¼" (13mm to 32mm). Refer to your
submittal drawing for your gap sizes.
Check to make sure the pilasters are plumb and level to each other. The pilaster height can be adjusted with
the leveling screw that was placed at the bottom of the pilaster (see page 5 for attaching leveling bolt).
Refer to your submittal drawing and leave the appropriate
gaps. Standard gap is 1" (25mm) between the panel and
wall and ½" (13mm) between the panel and pilaster.
Usingthebracketasatemplate,drillØ¼"
holes through the pilaster at each pilaster
brackethole.Securethepilastertothebracket
with#10-24x¾"barrelnutsand#10-24x¾"
shoulder screws provided.
Using the hole in the shoe as a template, drill a
Ø ¼" hole through the pilaster and secure the
shoetothepilasterwith#10-24x¾"barrelnuts
and #10-24 x ¾" shoulder screws provided.
Using the hole in the shoe as a template, drill a Ø ¼"
hole through the pilaster and secure the shoe to the
pilasterwith#10-24x¾"barrelnutsand#10-24x¾"
shoulder screws provided.
Set the pilaster into the shoe while at the
sametimeplacingintothewallbracket.
APlace a panel on the spacer and insert the panel into
thewallbracket.
Set the pilaster into the shoe while at the same time
placingthebracketaroundthepanel.
A
BUsingthebracketsasatemplate,drillØ¼"holesthrough
thepanelateachpanelbrackethole.Securethepanelto
thebracketswith#10-24x¾"barrelnutsand#10-24x¾"
shoulder screws provided.
B
CC
Spacer14"(356mm)
Aluminum heatsink
onbottomofpanel.
Pilasters at Wall Pilasters with Panels

8
Bradmar™Restroom Partitions, Floor-Mounted with Overhead Brace — Series 400 Installation
10/1/2014 Bradley • HDWP-INSTR-013 Rev. K; ECN 12-14-012
6a Panels and Pilasters with Stirrup Brackets (Optional)
Pilasters located at walls should be mounted first. Start at one end and install a panel, then a pilaster.
Continue alternating until installation is complete. When installing in an alcove or in-corner alcove, use an "H"
bracket to secure the pilaster to the panel.
When installing pilasters at walls, the gaps range
from ½" to 1¼" (13mm to 32mm). Refer to your
submittal drawing for your gap sizes.
Check to make sure the pilasters are plumb and level to each other. The pilaster height can be adjusted with
the leveling screw that was placed at the bottom of the pilaster (see page 5 for attaching leveling bolt).
Refer to your submittal drawing and leave the appropriate
gaps. Standard gap is 1" (25mm) between the panel and
wall and ½" (13mm) between the panel and pilaster.
Usingthebracketsasatemplate,drillØ¼"
holes through the pilaster at each pilaster
brackethole.Securethepilastertothebracket
with#10-24x¾"barrelnutsand#10-24x¾"
shoulder screws provided.
Using the hole in the shoe as a template, drill a
Ø ¼" hole through the pilaster and secure the
shoetothepilasterwith#10-24x¾"barrelnuts
and #10-24 x ¾" shoulder screws provided.
Using the hole in the shoe as a template, drill a Ø ¼"
hole through the pilaster and secure the shoe to the
pilasterwith#10-24x¾"barrelnutsand#10-24x¾"
shoulder screws provided.
Set the pilaster into the shoe while at the
sametimeplacingintothewallbrackets.
APlace a panel on the spacer and insert the panel into
thewallbrackets.
Set the pilaster into the shoe while at the same time
placingthebracketsaroundthepanel.
A
BUsingthebracketsasatemplate,drillØ¼"holesthrough
thepanelateachpanelbrackethole.Securethepanelto
thebracketswith#10-24x¾"barrelnutsand#10-24x¾"
shoulder screws provided.
B
CC
Spacer14"(356mm)
Aluminum heatsink
onbottomofpanel.
Pilasters at Wall Pilasters with Panels

9
Installation Bradmar™Restroom Partitions, Floor-Mounted with Overhead Brace — Series 400
Bradley • HDWP-INSTR-013 Rev. K; ECN 12-14-012 10/1/2014
Foropenendapplications,cuttheheadrailtotheappropriatelength(if
required).Attachthebrackettothewallatthecorrectheight(seestepB).
Attachanotherbrackettoapilasterwith#10x¾"screwsatthecorrect
height(seeviewbelow).Theheadrailshouldbelevelwithanyadjacent
headrailandshouldbelocateddirectlyoverthepanel.Positioneach
headrailontothebracketsandsecurewithrequiredfasteners(seeStepC).
Usingarubbermallet,installtheheadrailendcap.
E
7Headrail
Make sure the pilasters are plumb and that the pilaster has been secured to the shoe. Leave the appropriate door opening
between the pilasters as shown on your submittal drawing.
Place headrail over the top of the pilasters
andslideittightintothemountingbracket.
Usethemountingbracketasatemplateand
drill a Ø ⁷⁄₃₂" hole through the headrail. Secure
theheadrailtothemountingbracketwiththe
#10 x ⁵⁄₈" screws provided.
C
Makesurethepilasterisplumbandthatthespacingbetweenthe
pilastersforthedoorsisthecorrectdimension.Onthebackofeach
pilaster(startingwiththefirstpilaster),drillaØ⁷⁄₃₂" hole through one
face of the headrail only.
Using this hole as a template, drill a Ø ¹⁄₈" pilot hole into the pilaster,
¾"(19mm)deep.Securetheheadrailtothebackofeachpilaster
with the #10 x ¾" screws provided.
D
Completed Headrail Assembly
The illustrations on this page show mounting hardware and fasteners for a generic application. Refer to your submittals
to determine your actual headrail configurations.
Some headrail sections may need to be cut to an appropriate size. Refer to your submittals for general headrail placement.
Place headrail over the top of each pilaster
located at the wall and slide it tight against
the side wall. Mark the outline of the headrail
on the wall and remove the headrail.
A
Wall
Placetheheadrailbracketontheoutlinemarkedonthewalland
markthelocationsofthemountingholes.Removebracketand
drill(2)Ø⁵⁄₁₆"holesataminimumof2"(51mm)deep.Priorto
securingtothewall,enlargethe(2)backmountingholesofthe
brackettoؼ".Securethebrackettothewallwiththe#14x2"
screws and plastic anchors provided.
B
Headrail configurations that come to an intersection should meet over pilaster (see completed headrail assembly view below).

10
Bradmar™Restroom Partitions, Floor-Mounted with Overhead Brace — Series 400 Installation
10/1/2014 Bradley • HDWP-INSTR-013 Rev. K; ECN 12-14-012
Aluminum Heatsink on
bottomofdoor
8Integral Hinges (Standard)
Top and bottom pintles are pre-
lubricated for your convenience.
Do not remove lubricant.
Pilaster
Spring
3" Top
Pin
Door
Set
Screw
¾"
3"
3³⁄₈" Top
Pintle
3¼" Bottom
Pintle Assy.
¾"
(19mm)
Insert top pintle into the
bottomofthedoor.Besure
thepintlebottomsout(usethe
bottompintletopushthetop
pintleintothedoor).
A
Using a Ø ¹⁄₈"(3mm)drillbit,drillapilot
hole for the set screw into the center
ofthedooredge(approximately¾"
(19mm)downfromthetopofthedoor).
Besuretodrillatleast1½"(38mm)to
penetrate the top pin in the door.
Screw the set screw in flush with the
door'ssurface,thencheckforproper
door operation.
If the door is installed and pinned
correctly, the door will "raise" slightly
on the pintles as the door is opened.
F
Insertthebottompintleinto
thepilasterbottom.Position
thedoorontothebottom
pintleassemblyonthe
pilaster and swivel the door to
engage the pintles.
Insert the spring and the top
pin into the pilaster top.
Move the top of the door into
position while pushing the top
pin into the pilaster. Release
the top pin and force the pin
tobottomoutinthedoor.
C
D
Using a Ø ¹⁄₈"drillbit,drilla
pilot hole for the set screw into
the center of the door edge
(approximately¾"(19mm)up
fromthebottomofthedoor).
Be sure to drill at least 1½"
(38mm)topenetratethetop
pintle in the door. Screw the
set screw in flush with the
door'ssurface.
B
With the door "at rest"
position, drill a Ø ¹⁄₈" hole for
the set screw in the center
of the pilaster edge, down
3"(76mm)fromthecutout.
Be sure to drill at least 1½"
(38mm)topenetratethe
bottompintleassemblyinthe
pilaster.
Screw the set screw in flush
withthepilaster'ssurface.
Position the door at the desired
"at rest" position. Push down
on the door to make sure the
topandbottompintlesare
engaged properly.
E
Repeat steps A-F for all doors
G
Before installing the hinges, make sure the door openings are the appropriate size, all pilasters are
plumb and secured to the shoe. Determine the door swing by facing the compartment from the outside.
Refer to your submittal drawings to determine each specific door swing for your application.
Right-hand
inswing
(RHI)
Left-hand
inswing
(LHI)
Right-hand
outswing
(RHO)
Left-hand
outswing
(LHO)