Bradley Express MG Series User manual

Installation
P.O. Box 309
Menomonee Falls, WI 53052 USA
800 BRADLEY (800 272 3539)
[phone]
bradleycorp.com
MG-2/AST4
Express®Lavatory
System - MG Series with
Pushbutton Air Valve
215-1325 Rev. U; ECN 17-08-026
© 2018 Bradley
Page 1 of 14 1/10/2018
Table of Contents
Pre-Installation Information ...............................2
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Supplies Required......................................3
Rough-Ins ............................................4
Mount the Frame.......................................5
Install the Bowl ........................................5
Connect the Supply - Hot and Cold Supply ..................6
Connect the Supply - Single Tempered Supply ...............6
Install the Drains .......................................7
Adjust Temperature with Water Running.....................8
Components ..........................................9
Components Assembly .................................10
Cleaning and Maintenance ..............................11
Metering Air Valve Maintenance ..........................12
Troubleshooting – Stop Valve ............................12
Troubleshooting – Metering Air Valve ......................13
Thermostatic Mixing Valve Troubleshooting .................14

MG-2/AST4 Installation
21/10/2018 Bradley • 215-1325 Rev. U; ECN 17-08-026
WARNING
Make sure that all water supply lines have been flushed and then completely turned off before beginning
installation. Debris in supply lines can cause valves to malfunction.
Turn OFF electrical power to the electrical outlets, then unplug all electrical units prior to installation. Electrical
power MUST remain off until installation is complete. After installation is complete, turn on the water supply
first, then turn on the electrical power.
Installer's hardware must be appropriate for wall construction. Wall anchors must have a minimum pull-out
rating of 1,000 pounds.
NOTICE
Overtightening fasteners can damage the Terreon material. Use caution when tightening bowl and sprayhead
fasteners.
IMPORTANT
Read this entire installation manual to ensure proper installation. When finished with the installation, file this
manual with the owner or maintenance department. Compliance and conformity to local codes and ordinances
is the responsibility of the installer.
For optional soap dispenser, refer to Installation Instructions for Express® Lavatory System MG-Series
document 215-1585.
Separate parts from packaging and make sure all parts are accounted for before discarding any packaging
material. If any parts are missing, do not begin installation until you obtain the missing parts.
Product warranties may be found under “Products” on our website at www.bradleycorp.com.

Installation MG-2/AST4
Bradley • 215-1325 Rev. U; ECN 17-08-026 1/10/2018 3
*Subtract 4" from all vertical dimensions for Juvenile Height Mounting.
Subtract 3½" from all vertical dimensions for TAS Juvenile Height Mounting (grades Pre-K through 5 or 6).
Subtract 1½" from all vertical dimensions for TAS Juvenile Height Mounting (grades 6 through 8 or 9).
Supplies Required
• (8) 3/8" wall anchors, bolts and 1" min. O.D. washers to mount main frame and bowl to wall (minimum
pull-out rating of 1,000 lbs.)
• 1/2" Nominal copper tubing for hot and cold supplies and 1½" NPT drain piping
• Optional: 240/208 volt or 277 volt electrical box for optional electrical tankless water heater
Dimensions
22"
(559mm)
39"
(991mm)*
33½"
(851mm)*
29½"
(749mm)*
17½"
(445mm)*
21½"
(546mm)
9½"
(241mm)
54"
(1372mm)
42"
(1067mm)
15"
(381mm)
15"
(381mm)
27"
(686mm)
47"
(1194mm)

MG-2/AST4 Installation
41/10/2018 Bradley • 215-1325 Rev. U; ECN 17-08-026
CODE DESCRIPTION QTY.
A ³/8" Wall Anchors with a minimum pull-out force of 1,000 lbs. for Frame 6
B ³/8" Wall Anchors with a minimum pull-out force of 1,000 lbs. for Bowl 2
C1 ½" Nominal Copper Tubing Hot Supply, stub out 2" from wall 1
C2 ½" Nominal Copper Tubing Cold or Tempered Supply, stub out 2" from wall 1
D 1½" NPT Drain, stub out 2" from wall 1
E
On the bowl back, measure the distance between the 3/4" bowl mounting holes. Divide this
measurement in half. Measure and mark this dimension on the wall to the left and the right of the
centerline. Install two ³/8" wall anchors with a minimum pull-out rating of 1,000 lbs. (supplied by
installer) at locations marked.
2
H 110V GFCI Protected Electrical Outlet, I.R. and touch time only 1
Rim Height * Vertical Height Adjustments Fixture Style
33-1/2" None Standard Height
29-1/2" Subtract 4" Juvenile Height
32" Subtract 1-1/2" TAS, Grades 6 through 8 or 9
30" Subtract 3-1/2" TAS, Pre-K through 5 or 6
5"
(127mm)
FLOOR
CENTERLINE OF FIXTURE
C2
APPROX. DIMENSION
B,E
A
H
HOT
SUPPLY
26"
(660mm)*
31½"
(800mm)*
25½" (648mm)
C1 D
4"
(102mm)
4"
(102mm)
B,E
25¾"
(654mm)*
28¼"
(718mm)*
19½"
(495mm)*
14"
(356mm)
14"
(356mm)
APPROX. DIMENSION
25½" (648mm)
22-3/8"
(568mm)*
A
AA
A
A
Cold or
TEMPERED
SUPPLY
1Rough-Ins
The Express Lavatory System with Pushbutton Air Valve (model MG-2/AST4) must have a rim height no higher
than 34" above finished floor to be compliant with Americans with Disabilities Act (ADA). When mounted at
33-1/2" rim height, the MG-2/AST4 Express meets ADA, ANSI and UFAS requirements for barrier-free
clearances, reaches and controls. Always check local codes and ordinances for compliance.

Installation MG-2/AST4
Bradley • 215-1325 Rev. U; ECN 17-08-026 1/10/2018 5
Anchoring the frame to a wall that is not flat may cause the
frame to bend, making it difficult to reinstall the access panels.
If necessary, use shims to compensate for wall distortion.
2Mount the Frame
C
Once you have positioned
the frame such that it is level
and flat against the wall or
shimmed, use the 3/8" bolts
and washers (6 places) to
mount the frame to the wall.
BRemove the top access panel
screws and washers and
remove the access panel.
ALoosen, but do not
remove the bottom
access panel screws.
If the fixture has a soap option, refer to the soap system
installation manual (215-1585) before installing the bowl assembly.
3Install the Bowl
BSecure the bowl to the wall
anchors with two 3/8" bolts and
washers. Do not overtighten.
AAttach the bowl to the frame using the
four ¼-20 x ½" pan-head screws and
washers. Do not tighten screws.
C
Tighten the pan-head screws. Do not overtighten.
If necessary, adjust the sprayhead body to fit
closely to the wall by adjusting the sprayhead
mounting bolts. Refer to the components
illustration for bolt locations.

MG-2/AST4 Installation
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The letter “H” on the Navigator Mixing
Valve indicates hot water supply inlet.
4a Connect the Supply - Hot and Cold Supply
BAttach the stops onto the
hot and cold wall stub-outs.
CConnect one end of each hose to the Navigator
valve (one on the hot side, one on the cold side).
Connect the other swivel end to the stops.
A
Loosen but do not remove
the two mounting screws
holding the valve bracket
to the frame.
Slide the valve bracket up
and lift it from the frame.
4b Connect the Supply - Single Tempered Supply
BAttach the stop onto the
tempered wall stub-out.
A
Loosen but do not remove
the two mounting screws
holding the valve bracket to
the frame.
Slide the valve bracket up
and lift it from the frame.
C
Connect one end of flexible hose
to the tempered line adapter.
Connect the other swivel end to
the stop.

Installation MG-2/AST4
Bradley • 215-1325 Rev. U; ECN 17-08-026 1/10/2018 7
5Install the Drains
To Drain
Stub-Out
6Connect Supply Tubing
A
Loosen the compression nuts.
Push the sprayhead supply tubes
firmly into the tube connectors
until they are fully seated.
Tighten the compression nuts by
hand.
B
Loosen the compression nuts.
Push the matching color 1/8" tubes
firmly into the tube connectors until
they are fully seated.
Tighten the compression nuts by
hand.

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81/10/2018 Bradley • 215-1325 Rev. U; ECN 17-08-026
H
C
This valve is NOT factory preset. Upon installation, the temperature of this
valve must be checked and adjusted to ensure delivery of a safe water
temperature. Water in excess of 110°F (43°C) may cause scalding.
7Adjust Temperature with Water Running
ALoosen Cap Screw about 1/4" (4-6
turns) and lift up cover (do not remove).
B
Using cover, turn cartridge gently until
desired water temperature is reached.
Do not turn past stops as this may
damage unit. Push cover down and
tighten screw.
C
Reinstall the bracket. Turn on the water supply to the Express®and check for leaks.
Push the operating buttons of each station until all the air is purged from the lines
and water is flowing smoothly.
Reinstall the access panel.

Installation MG-2/AST4
Bradley • 215-1325 Rev. U; ECN 17-08-026 1/10/2018 9
Sprayhead Body
Sprayhead Body
(Part number varies with color of
unit. Contact your local Bradley
Representative for assistance.)
Bowl
(Part number varies with
color of unit. Contact
your local Bradley
Representative for
assistance.
End Cap (Right)
(Part number varies with color of
unit. Contact your local Bradley
Representative for assistance.)
End Cap (Left)
(Part number
varies with color
of unit. Contact
your local Bradley
Representative for
assistance.
Sprayhead Mount Bolts (3)
Stainless Steel
Access Panel
(186-1262)
Components
Mounting Location to Bowl
(3) Places
Sprayhead
Aerator
Assembly
(S05-166) Housing-Flow Control
(S05-142A)
Connector ¼" Tube
(145-089)
Screw Allen
Socket #10-24
(160-138)

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Components Assembly
To access air valve:
Remove access panel by removing (5) screws and finishing washers using a 5/32" Allen socket wrench.
To remove sprayhead:
Remove (3) bolts located underside of bowl neck. Carefully remove sprayhead from bowl.
To access aerator and pushbutton assembly:
Remove (2) screws and washers from the access plate assembly using a 1/8" Allen socket wrench. The access plate assembly
is located underneath the sprayhead at (2) places. The assembly will drop down to access the lens, housing flow control, tube
connector and pushbutton assembly.
To remove/reassemble pushbutton assembly:
Remove one screw (P/N 160-165) from the pushbutton bracket. Hold the housing with the piston and spring together while
removing the remaining screw (P/N 160-165).
After the pushbutton housing is removed, remove the nut (P/N 110-115) and then the bracket (P/N 140-743) from the pushbutton
assembly. Remove the spacer (P/N 182-115) and pushbutton assembly (P/N S08-340) from the sprayhead.
To reassemble the pushbutton assembly, first insert the pushbutton into the hole in the sprayhead housing as shown below. Slide
the spacer onto the back of the pushbutton (inside the sprayhead housing) as shown. Attach the bracket (P/N 140-743) to the
pushbutton and secure into place with the nut (P/N 110-115). Insert the spring and piston into the housing. While holding the
assembly together, insert one screw (P/N 160-165) into the housing.
Insert the screw with housing into the bracket on the pushbutton assembly. After the first screw is inserted, rotate the housing so
that the piston is facing the front of the unit. Insert the second screw (P/N 160-165) into the bracket and secure the housing in
place.
Pushbutton
Assembly
(S08-340)
Duckbill
(198-010)
Nut
(110-115)
Spacer
(182-115)
Piston
(119-227A)
U-Cap
(125-099)
Screw (2)
(160-165)
Pushbutton
Housing
(118-279)
1/8" Tube
Connector
(169-890)
Spring
(135-065)
When removing screws, the housing assembly will drop down. If the housing, piston and spring are not held
together, the piston will pop out of the housing.
For ease of insertion, hold the pushbutton housing so the piston is facing the rear of the unit.