Braun Millennium NL-2 Series User manual

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Read manual
before operating
lift. Failure to do
so may result in
serious bodily
injury and/or
property damage.
Keep manual in
lift storage pouch.
Oper
ual
Man
ator's
33703 Rev. G
March 2010
NL Millennium 2 Series
NL Millennium 2 Series
Operator's Manual for:
DOT — Public Use Lift
DOT — Public Use Lift
“DOT — Public Use Lift” verifies that this platform lift meets the
“public use lift” requirements of FMVSS No. 403. This lift may be
installed on all vehicles appropriate for the size and weight of the
lift, but must be installed on buses, school buses, and multi-
purpose passenger vehicles other than motor homes with a gross
vehicle weight rating (GVWR) that exceeds 4,536 kg (10,000 lb).
Public Use Wheelchair Lifts
33221
CA
CA
'
B^aaZcc^jb '
"Providing Access to the World"
International Corporate Hdqrs: P.O. Box 310 Winamac, IN 46996 USA
1-800-THE LIFT®[phone] FAX: [phone]
®
®

We at The Braun Corporation wish to express our fullest appreciation
on your new purchase. With you in mind, our skilled craftsmen have de-
signed and assembled the finest lift available.
This manual includes safety precautions, lift operating instructions,
manual operating instructions, and instructions for maintenance and lubrica-
tion procedures.
Your lift is built for dependability, and will bring you years of pleasure
and independence, as long as maintenance is performed regularly and the lift
is operated by an instructed person.
Sincerely,
THE BRAUN CORPORATION
Ralph W. Braun
Chief Executive Officer
Congratulations

Page 1
Contents
Warranty/Registration Instructions .................. 2, 3
Lift Terminology
Lift Terminology Illustration ........................................ 4
Introduction ................................................................ 5
Direction .................................................................... 5
Lift Components .................................................... 6, 7
Vehicle and Lift Interlocks ......................................... 7
Lift Actions and Functions .......................................... 8
Lift Operation Safety
Safety Symbols ......................................................... 9
Lift Operation Safety Precautions ...................... 10-13
Operation Notes and Details
Introduction/Lift Access Doors and Interlocks ......... 14
General Safety ......................................................... 15
Control Switches ..................................................... 15
Lift Features
Lift-Tite™ Latches ....................................... 16, 17
Inner Roll Stop ............................................ 18, 19
Outer Barrier ............................................... 19, 20
Outer Barrier Latch ..................................... 20, 21
Outer Barrier and Latch Operation ................... 21
Bridging
............................................................. 21
Handrails
........................................................... 21
Lift Passengers
Passenger Orientation (Boarding Direction) ..... 22
Standees
........................................................... 22
Yellow Boundaries ...................................... 22, 23
Vehicle (Floor Level) Loading and
Unloading
.................................................... 23, 24
Wheelchair-Equipped Occupant Seat Belts ........... 25
Operation Procedure Review ........................... 25, 26
Preventive Maintenance ......................................... 26
Lift Operating Instructions ............................. 27-31
NHTSA Operations Checklist .............................. 32
Manual Operating Instructions ....................... 33-35
Decals and Antiskid ........................................ 36-38
Maintenance and Lubrication ......................... 39-47
Limited Warranty .............................................. 48-55

Page 2
Warranty and Registration Instructions
Immediately upon receiving your
lift, examine the unit for any dam-
age. Notify the carrier at once
with any claims.
Two warranty/registration cards
are located in the lift-mounted
owner's manual storage pouch
(shown on opposite page). The
sales representative must process
one of the cards. The consumer
must fill out the other card and
mail it to The Braun Corporation.
The limited warranty is provided
in this manual. The warranty
cards must be processed to acti-
vate the warranty.
Two Braun Serial No./Series No.
identification tags are posted on
the lift (shown on opposite page).
One I.D. tag is posted on the op-
posite pump side vertical arm. A
second I.D. tag is located on the
opposite pump side tower. Both
I.D. tags provide the product
identification information appear-
ing on the Warranty/Registration
card. Record the identification
information in the space pro-
vided. This information must be
provided when filing a warranty
claim or ordering parts.

Page 3
OWNER'S WARRANTY REGISTRATION
PURCHASED FROM
XXXXXXXXXX XX-XXXXX
DATE INSTALLED
NAME
ADDRESS
CITY
TELEPHONE
TO VALIDATE WARRANTY
REGISTRATION CARDS MUST BE RETURNED TO THE BRAUN CORPORATION.
OWNER
STATE ZIP
Sample Warranty/Registration Card
Serial No.
Model No.
Warranty and Registration Instructions
Model No.
Serial No.
Date of Manufacture
The Braun Corporation
XXXXXXXXXX
XX-XXXXX
XX/XX/XXXX
1-800-THE-LIFT
BRAUNLIFT.COM
TM
MFG DATE
SERIAL NUMBER
TM
DOT Public Use Lift MODEL#
Max. Lifting Capacity - 600Lbs.
Sample Serial
No./Series No.
Identification Tag
Record identification information below.

Page 4
UP
DOWN
32819
FOLD
UNFOLD
32820
®
Pump Module (Front)
Hand-Held Pendant Control
Base
Plate
Top Parallel
Arms (2) Adjustable Quiet-Ride Stow Blocks (2)
Main Cylinders (2)
Vertical Arm Covers (4)
Pump Side Vertical Arm
Handrails (2)
Outer Barrier Cylinder
(not visible -underside of platform) Outer Barrier
(Automatic Outboard Roll Stop)
Saddle (2)
Outer Fold Arm (2)
Opposite Pump Side Vertical Arm
Bottom Parallel
Arms (2)
Platform Lights (2)
Outboard
Right
Lift Terminology
Illustration
Lift-Tite™
Latches (2)
Unfold Assist
Compression Springs (2)
Outer
Barrier Latch
Platform Side Plates (2)
Platform
Left
Inboard
Towers (2)
Threshold
Warning
Plate
Audible
Threshold Warning
(not visible)
Visual Threshold
Warning
Inner Roll Stop
Inner Fold Arm (2)

Page 5
Lift Terminology
Introduction:
Braun NL-2 Millennium Se-
ries lifts are ADA compliant
and comply fully with National
Highway Traffic Safety Admin-
istration (NHTSA) specifica-
tions. The NL-2 is commercial
oriented (intended for operation
by an attendant).
Lift models vary per size (lift
model numbers indicate lift
dimensions). NL-2 Series lift
models can be equipped with
left or right side pump modules
as needed. A right side pump-
equipped lift model is depicted
in the Lift Terminology Illustra-
tion (NL917FIB-2). Left side
pump lift models are a mirrored
image of front pump models
(pump module located on op-
posite end of base plate).
Refer to the Lift Terminology
Illustration for identification of
lift components.
Lift operation procedures are
identical for all NL-2 Series
lift models. The operating
instructions contained in this
manual and appearing on lift-
posted operating instructions
decals address the lift control
switches and the correspond-
ing lift functions. Instruc-
tions are provided for manual
operation of the lift in event of
power or equipment failure.
Terminology: Become famil-
iar with the terminology that will
be used throughout this man-
ual. Become familiar with the
identification of lift components
and their functions. Contact
your lift sales representative or
call The Braun Corporation at
1-800-THE LIFT®if any of this
information is not fully under-
stood.
Direction: The terms "left,"
"right," "inboard," and "out-
board" will be used throughout
this manual to indicate direc-
tion (as viewed from outside
the vehicle looking directly at
the lift). Refer to the Lift Termi-
nology Illustration for clarifica-
tion of direction terms.

Page 6
Lift TerminologyLift Terminology
Lift Frame: The lift frame con-
sists of the base plate, threshold
warning plate, towers, parallel
arms, vertical arms, platform
pivot arms and handrails. Two
main hydraulic cylinders are
housed in the parallel arms.
The electrical/hydraulic powered
lift frame components mechani-
cally unfold, lower, raise and fold
the lift platform assembly.
Platform Assembly: The plat-
form assembly consists of the
steel tubing frame with grating
surface upon which the wheel-
chair is positioned, the outer
barrier, outer barrier latch, the
inner roll stop, and the hydraulic
cylinder assembly that powers
the outer barrier.
Lift-Tite™Latches: The spring-
loaded latches prevent the
platform from unfolding from the
stowed position in the event of
platform drift. Further details
regarding Lift-Tite™latches are
provided on pages 16 and 17.
Outer Barrier: The cylinder-
powered automatic outer barrier
provides a ramp for wheelchair
loading and unloading at ground
level. Photos and further details
regarding the outer barrier are
provided in the Operation Notes
section (pages 19-21).
Outer Barrier Latch: The spring-
loaded latch locks the outer bar-
rier in the vertical position when
the platform raises above ground
level.
Lift Components
Refer to the Lift Terminology Il-
lustration on page 4.
Pump Module: The lift-mounted
pump module consists of the hy-
draulic pump, the manual hand
pump, and electrical components
that power the lift electric/hy-
draulic systems.
Hand-held Pendant Control:
The hand-held attendant's
pendant control is connected to
the pump module. The hand-
held pendant is equipped with
two rocker switches, (UP/DOWN
and FOLD/UNFOLD). The
momentary switches activate the
automatic lift functions.

Page 7
Lift Terminology
Vehicle and Lift Interlocks
Braun Corporation NL917IB-2
Series lifts comply fully with all
NHTSA vehicle and lift interlock
specifications. Vehicle move-
ment is prohibited unless the lift
is fully stowed and the lift will
not function unless the vehicle
is parked and secured.
The NL-2 features a visual
and audible threshold warn-
ing system that will activate if
the threshold area is occupied
when the platform is one inch or
more below floor level.
The inner roll stop and outer
barrier sense weight to prohibit
lift operation. The lift will not
function if the inner roll stop or
the outer barrier are occupied.
The lift platform cannot be folded
(stowed) if occupied.
The inner roll stop features a
locking mechanism that prohib-
its the platform from lowering if
the lock does not engage. The
lift platform cannot be raised or
lowered unless the outer barrier
is deployed (up).
Inner Roll Stop: NL-2 Series
lift models are equipped with an
automatic inboard roll stop that
also serves as the bridge plate.
The roll stop bridges the gap
between the lift platform and the
vehicle floor. The inner roll stop
automatically rotates from the
horizontal position to the verti-
cal position as the lift lowers and
raises. Further details regard-
ing the automatic mechanical
inboard roll stop are provided on
pages 18 and 19.

Page 8
Lift Terminology
F. FOLD (In) - Platform Fold:
Fold is the action of the platform
rotating up and in from the floor
level (horizontal) position to fully-
stowed (vertical) position when
the FOLD switch is pressed.
Stowed Position: The lift is
stowed when the lift platform has
been fully raised and folded fully
(vertical position).
Floor Level: Floor level is the
position (height) the platform as-
sembly reaches in order for the
wheelchair passenger to enter
and exit the vehicle (fully raised).
The platform automatically stops
at floor level when unfolding from
the stowed position and when
raising from ground level.
Lift Actions and Functions
DEPLOY (A-C)
A. UNFOLD (Out) - Platform
Unfold: Unfold is the action
of the platform rotating out and
down from the fully-stowed
(vertical) position to floor level
(horizontal) position when the
UNFOLD switch is pressed.
B. DOWN - Platform Lower:
Down is the action of the platform
lowering from floor level position
to fully-lowered (ground level)
position when the DOWN switch
is pressed.
C. DOWN - Outer Barrier Un-
fold (Down) - When the plat-
form reaches the fully-lowered
(ground) position and the
DOWN switch is continued to be
pressed, the outer barrier rotates
downward from vertical position
to ramp position.
STOW (D-F)
D. UP - Outer Barrier Fold
(Raise): When the lift is fully
lowered and the outer barrier is
in the ramp position, pressing
the UP switch first rotates the
outer barrier upward from ramp
position to vertical position.
E. UP - Platform Raise: Up is
the action of the platform raising
from ground level to floor level
(fully-raised) position when the
UP switch is pressed.

Page 9
Safety Symbols
Lift Operation Safety
SAFETY FIRST! Know That....
C
CAUTION
This symbol indicates
important information
regarding how to
avoid a hazardous
situation that could
result in minor per-
sonal injury or prop-
erty damage.
A
supplements (if included), is pro-
vided for your safety. Familiarity
with proper operation instructions
as well as proper maintenance
procedures are necessary to en-
sure safe, trouble free operation.
Safety precautions are provided
to identify potentially hazardous
situations and provide instruction
on how to avoid them.
All information contained
in this manual and B
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This symbol indicates
important safety
information regarding
a potentially hazard-
ous situation that
could result in serious
bodily injury and/or
property damage.
DNote: Additional information provided to help clarify or detail a specific subject.
These symbols will appear throughout this manual as well as on the labels posted on your lift. Recognize
the seriousness of this information.

Page 10
Lift Operation Safety Precautions
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If the lift operating
instructions, manual
operating instructions
and/or lift operation
safety precautions are
not fully understood,
contact The Braun
Corporation immedi-
ately. Failure to do so
may result in serious
bodily injury and/or
property damage.
Read manual and supplement(s) before operating lift. Read
and become familiar with all safety precautions, operation
notes and details, operating instructions and manual operat-
ing instructions before operating the lift. Note: Wheelchair
passengers and all transit agency personnel (drivers and
wheelchair lift attendants) must read and become familiar
with the contents of this manual and supplement(s) before
operation.
Load and unload on level surface only.
Engage vehicle parking brake before operating lift.
Provide adequate clearance outside the vehicle to accom-
modate the lift before opening lift door(s) or operating lift.
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Lift Operation Safety
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Inspect lift before operation. Do not operate lift if you suspect lift damage, wear or any
abnormal condition.
Keep operator and bystanders clear of area in which the lift operates.
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Whenever a wheelchair passenger (or standee) is on the platform, the:
• Passenger must be positioned fully inside yellow boundaries
• Wheelchair brakes must be locked
• Inner roll stop and outer barrier must be up (vertical)
• Outer barrier latch must be fully engaged
• Passenger should grip both handrails (if able).
Load and unload clear of vehicular traffic.
Do not overload or abuse. The load rating applies to both the raising and lowering func-
tions - continuous lifting capacity is 800 lbs.
Discontinue lift use immediately if any lift or vehicle interlock does not operate properly.
Do not operate or board the lift if you or your lift operator are intoxicated.
Do not raise front wheelchair wheels (pull wheelie) when loading (boarding) the platform.
Open lift door(s) fully and secure before operating lift.
Position and secure (buckle, engage, fasten, etc.) the wheelchair-equipped occupant
seat belt (torso restraint) before loading onto the wheelchair lift platform.
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Lift Operation Safety
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Page 12
Lift Operation Safety
Lift attendants must ensure that lift occupants keep hands,
arms and all other body parts within the lift occupant area
and clear of moving parts.
Platform must be positioned at floor level (bridging position)
when loading or unloading in and out of vehicle.
Do not use platform inner roll stop or outer barrier as a
brake. Stop and brake wheelchair when loading onto the
platform (manually stop and brake manual wheelchairs
— stop powered wheelchairs with the wheelchair controls).
Turn powered (electric) wheelchairs off when on lift platform.
Press the DOWN switch until the entire platform rests on
ground level (lowered fully) and the outer barrier is fully
unfolded (ramp position) before loading or unloading a pas-
senger at ground level.
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Lift Operation Safety Precautions (continued)
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If the lift operating
instructions, manual
operating instructions
and/or lift operation
safety precautions are
not fully understood,
contact The Braun
Corporation immedi-
ately. Failure to do so
may result in serious
bodily injury and/or
property damage.
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Outer barrier must be fully unfolded (ramp position) until front and rear wheelchair wheels
cross the barrier when loading or unloading at ground level.

Page 13
Lift Operation Safety
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Accidental activation of control switch(es) may cause unintended operation(s).
Maintenance and lubrication procedures must be performed as specified in this manual by
authorized (certified) service personnel.
Replace missing, worn or illegible decals.
Keep owner’s (operator's) manual in lift-mounted manual storage pouch at all times.
Never modify (alter) a Braun Corporation lift.
Do not use accessory devices not authorized by The Braun Corporation.
Do not remove any guards or covers.
Keep clear of any hydraulic leak.
Failure to follow these safety precautions may result in serious bodily injury and/or prop-
erty damage.
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Page 14
Operation Notes and Details
NL-2 Series “Public Use” lift mod-
els are specifically designed to be
operated by an attendant. The Lift
Operating Instructions contained
in this manual and posted on the
lift provide instructions for op-
eration of the lift only. Read and
become familiar with all lift opera-
tion safety precautions, opera-
tion notes and details, operating
instructions and manual operating
instructions before attempting lift
operation procedures.
Lift Access Doors and Inter-
locks: Attendants must become
familiar with the vehicle lift access
door system and vehicle interlock
system(s). Transit vehicles and
lift access door configurations
vary. Door securement devices
(latches, hooks, cables, etc.) and
procedures to operate them vary.
Instructions for operation of
vehicle interlocks and door
securement systems are not
addressed in this manual or on
lift-posted operating instructions
decals due to the variety of proce-
dures required for operating them.
Braun Corporation NL-2 Series
lifts comply fully with all NHTSA
vehicle and lift interlock specifica-
tions (detailed on pages 7 and 32).
Infringement of any lift interlock
will prohibit lift operation.
It is the responsibility of the lift
operator (attendant) to properly
open, secure and close the vehicle
lift door(s), to activate the vehicle
interlock(s), to load and unload the
wheelchair passenger (or standee)
on and off the lift platform, and to
properly activate all lift functions.
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Read and become
familiar with all lift
operation safety
precautions, opera-
tion notes and details,
operating instructions
and manual operat-
ing instructions prior
to operating the lift.
If this information is
not fully understood,
contact The Braun
Corporation immedi-
ately. Failure to do so
may result in serious
bodily injury and/or
property damage.

Page 15
Operation Notes and Details
General Safety: The lift operator (attendant) and bystanders must
keep clear of the area in which the lift operates and clear of all mov-
ing parts. Lift attendants must ensure that lift occupants (passengers)
keep hands, arms and all other body parts within the lift occupant area
and clear of moving parts.
Control Switches
Hand-held Pendant Control: The hand-
held attendant's pendant control is equipped
with two rocker switches, (UP/DOWN and
FOLD/UNFOLD). The momentary switches
activate the automatic lift functions. Simply
press the switch labeled for the intended
function. When there is power to the lift, the
lift function labels illuminate to identify the
functions.
Lift Power ON/OFF Switch: This switch
must be in the ON position in order to acti-
vate the lift. The green Power Indicator Light
mounted on the outboard face of the pump
module illuminates to signal power to the lift.
Hand-held Pendant
Lift Power Switch On/Off Switch
Power Indicator Light

Page 16
Operation Notes and Details
Lift Features
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Discontinue lift use
immediately if any
lift component does
not operate prop-
erly. Failure to do so
may result in serious
bodily injury and/or
property damage.
information is not understood.
Lift-Tite™Latches: NL-2 Series
lifts are equipped with Lift-Tite™
Latches. Lift-Tite™Latches pre-
Engaged
Lift-Tite™
Latch
Latch
Engagement
Pin (Roller)
for identification of specific lift
components if not clearly depict-
ed in this section. Contact The
Braun Corporation at 1-800-THE
LIFT®immediately if any of this
Become familiar with all lift
features and the proper opera-
tion of the lift components before
attempting lift operation. Refer to
the Lift Terminology Illustrations

Page 17
vent the platform from unfolding
from the stowed position in the
event of platform drift. Due to
the “all-hydraulic” operation of
the dual-cylinder NL-2, hydrau-
lic fluid expansion, contraction
or seepage may occur. Any of
these conditions may result in
platform drift (failure to hold the
platform in the folded or raised
position). Platform drift may
occur during lift shipment and/or
between extended periods of
non-lift use.
In the event that the platform
does not unfold when the
UNFOLD switch is pressed,
press the FOLD switch mo-
mentarily to disengage the
Lift-Tite™latches (platform drift
has occurred). Then, press the
UNFOLD switch to unfold the
Disengaged
Lift-Tite™
Latch
Latch
Engagement
Pin (Roller)
Operation Notes and Details
platform to floor level (standard
operation).
When manually operating a lift
equipped with Lift-Tite™latches,
insert the pump handle in the
pump and stroke until the plat-
form folds fully (stops). Then,
open the hand pump valve (turn
counterclockwise) to unfold the
platform. Folding the platform fully
first will ensure that the Lift-Tite™
latches will disengage properly
when the release valve is opened.
Manual Operating Instructions are
provided on pages 33-35.

Page 18
Lift Features (continued)
Inner Roll Stop
Fully-Deployed
(vertical)
Inner
Roll Stop
The inner roll stop must
overlap the threshold (base)
plate a minimum 1/2".
Fully-Unfolded
(horizontal)
Inner Roll Stop
(bridging position)
Operation Notes and Details
Inner Roll Stop: NL-2 Series
lift models are equipped with
an automatic inner roll stop that
also serves as the bridge plate
(inner roll stop photos below).
When the UNFOLD switch is
pressed and the platform unfolds
from stow position to floor level,
this mechanical roll stop is auto-
matically unfolded to the bridging
(horizontal) position to provide a
bridge plate between the platform
and the lift base plate (vehicle
floor). The inboard edge of the
bridge plate rests on the threshold
warning plate (base plate).
The roll stop automatically
deploys (rotates) to the vertical
(roll stop) position as the platform
lowers to the ground (DOWN
switch is pressed).
As the UP switch is pressed and
the platform raises from ground
level, the inner roll stop automati-
cally unfolds (rotates) to the