BRINKMANN PUMPS Bplogic User manual

Operating manual
Intelligent pump controller
Bplogic
Please read this manual prior to starting any work!

1 Overview
2 bplogic intelligent pump controller 18/02/2021
Brinkmann Pumpen
K.H. Brinkmann GmbH & Co. KG
Friedrichstr. 2
58791 Werdohl
GERMANY
[phone]
[email protected]
www.brinkmannpumps.de
BRIN-46069-EN, Version 03.01, en_UK
©Brinkmann Pumpen 2021

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Table of contents
1Overview....................................................................................................7
1.1 Preliminary remarks...........................................................................7
1.2 General description of the intelligent pump controller........................9
1.3 Pump tasks and system integration.................................................10
2Safety.......................................................................................................12
2.1 Symbols in this operating manual....................................................12
2.2 Proper use.......................................................................................14
2.3 Safety equipment.............................................................................15
2.4 Residual risks..................................................................................16
2.5 Owner responsibility ........................................................................19
2.6 Staff requirements...........................................................................21
2.7 Personal protective equipment........................................................23
2.8 Environmental protection.................................................................24
3Pump controller fields of application and layout.................................25
3.1 Typical areas of application.............................................................25
3.2 Pump controller layout.....................................................................26
3.2.1 Housing...............................................................................27
3.2.2 Touchscreen .......................................................................28
3.2.3 I/O level slots.......................................................................29
3.2.4 I/O modules and slot allocation...........................................30
3.2.5 USB and micro SD..............................................................33
3.2.6 Ethernet...............................................................................34
3.2.7 Modbus RTU.......................................................................35
3.2.8 Supported bus protocols .....................................................35
3.2.9 Connections and interfaces.................................................36
3.2.10 Automatic and manual mode...............................................38
4Installing the pump controller ...............................................................39
4.1 Fitting the pump controller...............................................................39

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4.2 Network topologies ..........................................................................41
4.3 Connecting the pump controller electrically .....................................42
4.3.1 Basic layout of the I/O level.................................................42
4.3.2 Connecting I/O modules......................................................43
5Operating the pump controller ..............................................................52
5.1 Switching on and logging in.............................................................52
5.1.1 Optional pump controller operation via remote access........54
5.2 Operating principles.........................................................................56
5.2.1 General screen layout .........................................................56
5.2.2 Status bar............................................................................58
5.2.3 Title bar ...............................................................................59
5.2.4 Navigation bar .....................................................................59
5.2.5 Main screen.........................................................................62
5.2.6 Dialogue: “Quick access”.....................................................68
5.2.7 Navigation ...........................................................................70
5.2.8 Input helps...........................................................................73
5.2.9 Global data..........................................................................79
5.2.10 File manager .......................................................................81
5.2.11 Main menu overview............................................................83
5.3 Application modules.........................................................................91
5.3.1 Checking the assignments to application modules..............92
5.3.2 Displaying parameters as favourites....................................97
5.3.3 Switching the application module into manual mode...........99
5.4 Primary functions...........................................................................100
5.4.1 Executing adjustment mode with one pump......................100
5.4.2 Executing control mode with one pump.............................103
5.4.3 Parallel mode ....................................................................105
5.4.4 Saw tooth cycle mode .......................................................109
5.4.5 Pressure increase..............................................................115
5.4.6 Logic module.....................................................................117
5.5 Secondary functions ......................................................................157
5.5.1 Offset control.....................................................................157

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5.5.2 Wear detection..................................................................158
5.6 Setting pump controller parameters...............................................165
5.6.1 Setting I/O parameters......................................................167
5.6.2 System settings.................................................................189
5.6.3 Setting LAN parameters....................................................201
5.6.4 Setting WLAN module parameters....................................204
5.6.5 Checking field bus parameters..........................................207
5.6.6 Using the PROFINET IO field bus or the EtherNet/IP field
bus....................................................................................210
5.6.7 Exchanging data ...............................................................218
5.7 Operation.......................................................................................223
5.7.1 Locking and unlocking the screen.....................................223
5.7.2 Ejecting the removable storage device safely...................224
5.7.3 Using the application overview during operation...............226
5.7.4 Using the pump overview during operation.......................228
5.7.5 Using the application oscilloscope during operation..........231
5.8 Shutting down the pump controller................................................237
5.9 Re-commissioning after an extended shutdown............................237
6Additional functions.............................................................................238
6.1 Using logging.................................................................................239
6.2 WLAN 243
6.3 Automatic time setting ...................................................................245
7Performing maintenance......................................................................247
7.1 Cleaning the housing.....................................................................247
7.2 Backup and restore .......................................................................248
7.2.1 Backup and restore preparation........................................249
7.2.2 Backing up and updating application modules..................250
7.2.3 Backing up and updating the system software..................253
7.2.4 Backing up and updating settings .....................................256
7.3 Event messages............................................................................259
7.3.1 Layout of an event message.............................................259

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7.3.2 Acknowledging and closing event messages ....................260
7.3.3 “Event list” menu ...............................................................262
7.4 Fault table......................................................................................266
7.5 Restarting in the event of errors.....................................................267
8Technical data.......................................................................................268
8.1 Device properties...........................................................................268
8.1.1 Functions...........................................................................269
8.1.2 Frequency converter..........................................................269
8.1.3 Interfaces...........................................................................269
8.1.4 WLAN communication.......................................................270
8.2 Ambient and operating conditions..................................................271
8.3 Electrical properties .......................................................................272
8.3.1 Pump controller.................................................................272
8.3.2 I/O module 1......................................................................273
8.3.3 I/O module 2......................................................................275
8.4 Connection line requirements........................................................277
8.5 Permits277
8.6 Type plate......................................................................................278
8.7 Supplied as standard.....................................................................278
9Storage, transport, dismantling and disposal....................................279
9.1 Storage and transport....................................................................279
9.2 Dismantling and disposal...............................................................279
10 Licensing information ..........................................................................281
11 EC Declaration of Conformity..............................................................282
12 Accessories and required materials ...................................................284
13 Index ......................................................................................................285

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1 Overview
1.1 Preliminary remarks
Information regarding this operating manual
This operating manual (subsequently referred to as “Manual”) contains impor-
tant information that must be observed when installing, operating and maintain-
ing the bplogic intelligent pump controller (subsequently referred to as “pump
controller”). This operating manual must therefore be read by the electricians
and the responsible technical personnel/owner prior to assembly and commis-
sioning and must always be available at the pump controller’s operating loca-
tion.
Illustrations in this operating manual are for basic understanding and may differ
from the actual design.
Complete installation
The pump controller is part of a system to supply machine tools with cooling lu-
bricant. “Complete installation” or “system” designates all of the installations,
machines, sensors, and actuators controlled by the pump controller, as well as
their safety equipment.
The pump controller and the complete installation are considered
a functional unit here even if the complete installation is not sup-
plied as standard.
Further applicable documents
In addition to this operating manual, also observe the documentation for all ma-
chines and other installations contained in the complete installation, as well as
the documents relevant for assembly and safety:
Documentation for:
Machines (e.g. pumps)
Frequency converters
Actuators (e.g. valves)
Sensors (e.g. throughput, pressure sensors)
Safety equipment
Other installations

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Higher-level controllers (e.g. machine tool)
Configurator (requirements on the pump controller’s manufacturer-side configu-
ration before installation)
The parameter list for the pump controller.
Operating instructions of the operator.
The order and delivery notes, as well as the system-specific con-
figurator, provide an overview of the complete installation.
Customer service
When contacting customer service:
Provide customer service with the current configuration file
Section 7.2.1 “Backup and restore preparation”on
page 249.
And/or:
Have the pump controller’s order number and serial number
at hand.
Address
Brinkmann Pumpen
K.H. Brinkmann GmbH & Co. KG
Friedrichstr. 2
58791 Werdohl
GERMANY
Phone
[phone]
E-mail
[email protected]
Internet
www.brinkmannpumps.de

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1.2 General description of the intelligent pump
controller
Fig1_Overview-01.png
Fig. 1: Overview (sample illustration)
1
Touchscreen
2
Service access
3
I/O level
The pump controller (Fig. 1) consists of a cast aluminium housing, inside of
which the main circuit board is located.
The touchscreen (Fig. 1/1) and the I/O level with the connections (Fig. 1/3) are
accessible for the operator from the outside. Various I/O modules can be in-
serted into the I/O level and therefore connected to the main circuit board. The
service access (Fig. 1/2) is located on one of the two short device sides.

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The service access is sealed with a cover during operation. After opening the
screws, two USB connections, one RJ45 Ethernet connection for service pur-
poses and one Micro SD slot are accessible.
1.3 Pump tasks and system integration
Pump tasks
The pump controller co-ordinates pump tasks, e.g. supplying machine tools
with cooling lubricant. The pump controller controls the pumps contained in the
complete installation, bearing in mind the sensors and actuators that can be
connected to the pump controller. Up to 6 pumps can be connected. The
pumps can be operated individually or together, e.g. to also achieve even bal-
anced utilisation.
The sensors, pumps and remaining actuators can be combined in up to 6 appli-
cation modules. In this context, “application modules” means basic application
functions (adjustment, control, pressure increase and rinsing applications). The
number, type and scope of the application modules depend on the complete in-
stallation’s task and equipment.
System integration
The pump controller controls the pumps contained in the complete installation
(generally via frequency converters) depending on the selected application
module and the sensor signals present (e.g. flow rate or pressure).
Information is exchanged between the complete installation (sensors and ac-
tuators) and the higher-level controller using different field bus protocols
(ethernet or modbus connection) or in the form of analog and digital signals. A
PROFINET IO field bus can be used additionally on a pump controller with the
PROFINET option.
The pump controller is delivered preconfigured for the complete installation into
which it is integrated. After assembly, you only have to set parameters for func-
tions and settings.