Broil King Broil Chef BC300EN User manual

BC300EN Broilchef Natural Gas Grill
Owner’s Manual 1
WARNING:
FOR YOUR SAFETY:
For Outdoor Use Only
(outside any enclosure)
DANGER:
DO NOT use gas grill for
indoor cooking or heating.
TOXIC
fumes can accumulate
and cause asphyxiation. DO
NOT
use in or on boats or
recreational vehicles.
WARNING:
Improper installation,
adjustment, alteration, service
or maintenance can
cause
injury or
property damage.
Read the installation,
operation and maintenance
instructions thoroughly
before installing or servicing
this equipment.
DANGER:
Failure to follow these
instructions could result in
fire or explosion that could
cause property damage,
personal injury or death.
MODEL# BC300EN
Broil Chef Natural Gas Barbecue
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
IF YOU ARE ASSEMBLING THIS UNIT FOR SOMEONE ELSE,
GIVE THIS MANUAL TO HIM OR HER TO SAVE FOR FUTURE
REFERENCE.
FOR CUSTOMER SERVICE, EMAIL TO
[email protected] OR CALL 1-855-630-5390
(TOLL-FREE), 07:00 A.M. – 16:00 P.M. (EST), MONDAY-FRIDAY.
Service Center: 1-855-630-5390

BC300EN Broilchef Natural Gas Grill
Owner’s Manual 2
Grill Operation 1-2-3
Before Grilling
Step 1 Keep your grill a safe distance away from your property.
Step 2 Always perform a leak test on all connections and hoses.
Step 3 Keep children away from the grill.
During Grilling
(To avoid tripping safety valves, please follow these instructions carefully!)
Step 1 First open lid and turn gas tank on slowly.
Step 2 Turn only one knob on at a time when lighting up the grill.
Step 3 Use protective gloves when grill gets hot.
Step 4 Never leave a lit grill unattended.
After Grilling
Step 1 Always burn grill for 10-15 minutes to burn off food residues after use.
Step 2 Wait until the grill is completely cooled before closing lid.
Step 3 Clean up grease build-up to avoid grease fire and cover your grill to prevent rust.
Always read and understand the WARNINGS and INSTRUCTIONS that are contained in this manual before attempting to use
this gas barbecue grill to prevent possible bodily injury or property damage.
NOTE : This grill must be used with natural gas only.
Installer
: Leave this manual with the consumer.
Consumer : Retain this manual for future reference.
WARNING:
1. Do not store or use gasoline or other
flammable liquids or vapor in the vicinity of
this or any other appliance.
DANGER:
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.

BC300EN Broilchef Natural Gas Grill
Owner’s Manual 3
Table of Contents
For Your Safety ................................................................................................................ 3
Package Contents............................................................................................................ 6
Exploded View…………………………………………………………………………………….7
Hardware Contents .......................................................................................................... 8
Assembly Instructions..................................................................................................... 9
Operating Your Grill ....................................................................................................... 17
Natural gas connection.................................................................................................. 17
Checking for Leaks ........................................................................................................ 18
Lighting Your Grill ......................................................................................................... 18
Excess Flow Safety Valve Reset Procedure ............................................................... 20
Care and Maintenance .................................................................................................. 20
Troubleshooting............................................................................................................ 21
Waranty Program .............................................................................................................22
For Your Safety
Dear Valued Customer,
Congratulations on your new barbecue grill purchase! You’ve made the right choice. In this manual, you will find assembly
instructions, suggestions for
grilling and helpful hints, as well as guidelines for the safe operation, proper care and use of your
grill. Our expert staff strives to provide
you with an easy-to-assemble product. Should you have any questions or problems with
this product, please call
our customer service department at 1-877-630-5396, 10:00 am – 19:00 pm (EST), Monday through
Friday.
NOTE: The use and installation of this product must conform to local codes. In the absence of local codes, use the National
Fuel Gas Code, ANSI Z223.1/ NFPA54. Reference to Natural Gas and Propane Installation code CSA B149.1 or Propane
Storage and Handling code B149.2
IMPORTANT NOTICE: READ ALL INSTRUCTIONS PRIOR TO ASSEMBLY AND USE.

BC300EN Broilchef Natural Gas Grill
Owner’s Manual 4
50 inches
50 inches
Safety First!
Read and understand all warnings and precautions prior to operating your grill.
WARNING:
1.
This grill is for outside use only. It should not be used in a building, garage or any other enclosed area.
2. The use of alcohol, prescription or non-prescription drugs may impair an individual’s ability to properly assemble or safely
operate this appliance.
3. Always open the grill lid carefully and slowly as heat and steam trapped within the grill could cause severe burns.
4. Always place your grill on a hard and level surface far away from combustible materials and structures. An asphalt or
blacktop surface may not be acceptable for this purpose.
5. Do not leave a lit grill unattended.
6. Keep children and pets away from the grill at all times.
7. This is not a tabletop grill. Do not place this grill on any type of tabletop surface.
8. Do not use the grill in high winds.
9. This grill must be used with natural gas only.
10. Do not attempt to attach this grill to the self-contained propane system of a camper , trailer, motor home or house.
11. Do not use charcoal or lighter fluid. This outdoor gas appliance is not intended to be installed in or on recreation vehicles
and
/ or boats.
12. Do not attempt to move the grill while it is lit.
13. Do not use the grill unless it is COMPLETELY assembled and all parts are securely fastened and tightened.
14. Keep combustible items and surfaces at least 50 inches (127cm) away from the grill at all times. DO NOT use this gas grill
or any
gas product under any overhead enclosure or near any unprotected combustible constructions.
15. Do not use in an explosive atmosphere. Keep grill area clear and free from combustible materials,
gasoline and other flammable vapors and liquids.
16. Do not attempt to use or assemble with missing or damaged parts. Contact customer service for replacement parts.
17. Do not use in an explosive atmosphere. Keep grill area clear and free from combustible materials, gasoline and other
flammable vapors and liquids.
CAUTION-Prevention of Burns
1.
To avoid burns, do not touch metal parts of the grill until they have completely cooled for at least 45 minutes or unless you
are wearing protective gear such as pot holders, protective gloves or mittens.
2.
Do not alter the grill in any manner.
3.
Clean and inspect the hose before each use. If there is evidence of abrasion, wear, cuts or leaks, the hose must be replaced
prior to
operation. The replacement hose assembly should be in accordance with the manufacturer’s specifications.
4.
Move gas hoses as far away as possible from hot surfaces and dripping hot grease.
5.
Never keep a filled gas container in a hot car or car trunk. Heat will cause the gas pressure to increase, which could open
the relief valve and allow gas to escape.
Safe Locations For Use Of This Outdoor Grill
DANGER:
Never use this outdoor grill inside any building, garage, shed or breezeway, or inside any boat, trailer or recreational
vehicle to prevent a possible fire and to prevent the possibility of carbon monoxide poisoning or asphyxiation.
WARNING:
Do not use this appliance under overhead combustible surface or covered area (e.g., awnings, umbrellas, porches or gazeboes).
Always confirm that this grill is not positioned under the overhang of a house, a garage or other structure before lighting it. An
overhang will serve to deflect flare-ups and radiated heat into the structure itself, which could result in a fire.
Always confirm that this grill is positioned more than 50 inches (127cm) away from any
building or combustible materials or surface before lighting it, and that no gasoline
or other volatile substances are stored in the vicinity of this grill.
(See diagram to right). The temperature of a grease fire or of the radiated heat
might otherwise be sufficient to ignite nearby combustible or volatile substances.
Always locate this grill where there will be ample combustion and ventilation air,
but never position it in the direct path of a strong wind.
Never allow the grill to operate while unattended to prevent uncontrolled grease fires from erupting.
Never attempt to move this grill while it is in operation or while it is still hot to prevent possible personal injury.
Never store or use gasoline or other flammable or volatile substances in the vicinity of this grill or in the vicinity of any other
heat-generating appliance because of the danger of starting a fire.

BC300EN Broilchef Natural Gas Grill
Owner’s Manual 5
Always confirm that the installation of this grill conforms with the requirements of all local codes or, in the absence of applicable
local codes, with either the National Fuel Gas Code, ANSI Z223. NFPA 54 or CAN/CGA-B149.2.
WARNING: Electrical Equipment Instruction
1.
To protect against electric shock, do not immerse cord or plugs in water or other liquid.
2. Unplug from the outlet when not in use and before cleaning. Allow to cool before putting on or taking off the parts.
3. Do not operate any outdoor cooking gas appliance with a damaged cord, plug, or after the appliance malfunctions or has
been damaged in any manner. Contact the manufacturer for repair.
4. Do not let the cord hang over the edge of a table or touch hot surface.
5. Do not use an outdoor cooking gas appliance for purposes other than intended.
6. When connecting, plug the appliance into the outlet directly.
7. Use only a Ground Fault Interrupt (GFI) protected circuit with this outdoor cooking gas appliance.
8. Never remove the grounding plug or use with an adaptor of 2 prongs.
9. Use only extension cords with a 3 prongs grounding plug, rated for the power of the equipment, and approved for outdoor
use with a W-A marking.
DANGER – Gas Safety
Natural gas is flammable and hazardous if handled improperly. Become aware of its characteristics before using any natural gas
product.
• Natural gas characteristics: Flammable, explosive under pressure, lighter than air and settles in pools in high areas.
• In its natural state, natural gas has no odor. For your safety, an odorant has been added.
• This grill is shipped from the factory for natural gas use only.
CAUTION:
10. It is essential to keep the grill’s valve compartment, burners and circulating air passages clean.
 Inspect the grill before each use .
Step 1. Inspect all hoses and connections and make certain they are secure.
Step 2. Check and clean the burner venturi tubes for insects and insect nests by removing the burner and inserting a bottle
brush cleaner into each tube to make sure the passage is clear.
*** A clogged tube can lead to a fire beneath the grill. ***
Step 3. Ensure that the valve nozzle is pointing straight and completely inserted into the venturi tube.
General Information
1. A natural gas hose is required for operation.
2.
This gas grill is NOT intended for commercial u se.

BC300EN Broilchef Natural Gas Grill
Owner’s Manual 6
Package Contents
A. Bottom panel.......................1pc B. Swivel locking caster.........2pcs C. Axle..........………...............1pc D. Wheel……..........….......2pcs
E. Wheel cover.......................2pcs F. Magnet door latch….….…..1pc G. Left side panel...................1pc H. Right side panel...............1pc
I. Back panel...........................1pc J. Front beam..........................1pc K. Door.......……….…..….…..1pc L. Grease cup holder.............1pc
M. Grease pan.................…….1pc N. Grease cup…………....…..1pc O. Grill body....….……….......1pc P. Left side table...................1pc
Q. Left table front support........1pc R. Left table back support .......1pc S. Side burner.....................…1pc T. Side burner grate................1pc
U. Grease cup.....…….........….1pc V. Right side table..............….1pc W. Ice tank...........…..…..……1pc X. Chopping board.............…1pc
Y. Cooking grate.....….......……3pcs Z. Heating plate....……..……..7pcs
AA. Warming rack……...……..1pc BB. Handle.........................….1pc
CC. Handle seat……...………..2pcs DD. Light……….....……. ……1pc EE. Wind shield……………….1pc

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Owner’s Manual 7
Exploded View

BC300EN Broilchef Natural Gas Grill
Owner’s Manual 8
Hardware List
Hardware listed above is not scaled to exact size.
(A screwdriver is required for assembly and is included for your convenience)
Part Description Quantity Picture
AA
M6 x 30 Bolt 4 PCS
BB
M6 x 15 Bolt 40 PCS
CC
M4 x 10 Bolt 6 PCS
DD
M6 Flat Washer 44 PCS
EE
M6 Spring Washer 33 PCS
FF
M4 Flat Washer 6 PCS
GG
M10 Lock Nut 2 PCS
HH
Spacer 2 PCS
II
Screwdriver 1PC
JJ
Wrench 2 PCS
KK
Battery 1 PC
LL
M6 x 15 Bolt 2 PCS
MM
M4 nut 2 PCS
NN
M4 spring washer 2 PCS

BC300EN Broilchef Natural Gas Grill
Owner’s Manual 9
Assembly Instructions
Remove all contents from the carton packaging. Make sure all parts are present before attempting assembly.
Once the grill is fully assembled, go back and check to make certain all the bolts are secure. Tighten again
using the screwdriver and wrench provided if necessary. Estimated Assembly Time: 50 minutes.
Step 1 (Swivel locking caster and wheel assembly)
Note: Before beginning assembly, make certain the two swivel
locking casters (B) are locked.
a) Align the two holes on swivel locking caster (B) with the two
holes on the bottom panel (A).
b) Insert one bolt (BB), one spring washer (EE) and one flat
washer (DD) into each pre-drilled holes and tighten all the
bolts using the screwdriver provided.
c) Insert the axle (C) into the hole in the bottom panel (A)
d) Put one spacer (HH) on each end of the axle.
e) Put one wheel (D) on each end of the axle.
NOTE: the protruding side of each wheel must face the
bottom panel.
f) Screwing one lock nut (GG) on end of the axle using the
wrench provided.
g) Cover the wheel cap (E) on the wheel.
h) Repeat the procedure with the front wheel.
Step 2 (Magnet door latch assembly)
a) Align the two holes on the magnet door latch (F) with the two
holes on the bottom panel (A).
b) Insert one bolt (CC) and one spring washer (FF) into each
pre-drilled holes. Tighten bolts using the screwdriver provided.
Step 3 (Side panels assembly)
a) Loosen the three pre-installed bolts on the bottom panel (A) and
allow 1/4 bolt’s length to extend from bottom panel.
b) Align the holes on the bottom side of left panel (G) with the bolts
extended from the bottom panel.
c) Push back the left panel until it locks into place and tighten the
bolts by hand.
d) Repeat the procedure for the assembly of right panel (H) and
bottom panel.
e) Go back and tighten all bolts using the screwdriver provided.

BC300EN Broilchef Natural Gas Grill
Owner’s Manual 10
Step 4 (Back panel assembly)
a) Align the holes on right side of back panel (I) with the
holes on the right panel (H) and bottom panel (A).
b) Insert one bolt (BB) and one flat washer (DD) into each
pre-drilled holes. Tighten bolts by hand.
c) Repeat the procedure on left side of back panel with the
left panel and bottom panel.
d) Go back and tighten all bolts using screwdriver provided.
Step 5 (Front beam assembly)
a) Align the holes on right side of front beam (J) with the holes on
the right panel (H).
b) Insert one bolt (BB), one spring washer (EE) and one flat washe
r
(DD) into each pre-drilled holes. Tighten bolts by hand.
c) Repeat the procedure on left side of front beam with the left
panel.
d) Go back and tighten all bolts using screwdriver provided.
Step 6 (Door handle assembly)
a) Align the holes on one of handle seat (FF) with the
holes on the door (K).
b) Insert one bolt (BB), one spring washer (EE) and one
flat washer (DD) into pre-drilled holes. Tighten bolts
by hand.
c) Insert handle (EE) into handle seat.
d) Repeat the procedure a-b on another handle seat.
e) Go back and tighten all bolts using screwdriver
provided.

BC300EN Broilchef Natural Gas Grill
Owner’s Manual 11
Step 7 (Door assembly)
a) Insert the bottom pin of door (K) into
the pre-drilled hole on the cart bottom
panel.
b) Push down the top pin on door and
insert it into the pre-drilled hole on
the right end of front beam (J).
c) Close the door.
Step 8 (Grease cup holder assembly)
a) Align the holes on grease cup holder (L) with the holes on
the right side panel (H).
b) Insert one bolt (BB) and one flat washer (DD) into each
pre-drilled holes. Tighten bolts by hand.
c) Go back and tighten all bolts using screwdriver provided.
d) Place grease cup (N) on grease cup support.
Step 9 (Assemble the grill body to the cart)
a) Put the grill body (O) on the top of cart assembly.
b) Align the two holes on the top of cart left side panel
with the two holes on the left side of body
assembly.
c) Insert one bolt (AA), one spring washer (EE) and
one flat washer (DD) into each pre-drilled hole.
Tighten bolts by hand until secure.
d) Repeat the procedure for the right side of body
assembly with right side panel.
e) Go back and tighten all bolts using the screwdriver
provided.
Attention:
Unpack the regulator/hose
assembly (located underneath the firebox)
prior to assembling the grill body to the cart,
and push the regulator/hose into the hole on
cart left side panel when go ahead to this
step.

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Owner’s Manual 12
Step 10 (Side burner assembly)
a) Align the holes on side burner (S) with the holes on middle of left
side table (P).
b) Insert one bolt (CC), one flat washer (FF), one spring washer
(NN) and one nut (MM) into each pre-drilled holes. Tighten bolts
by hand.
c) Go back and tighten all bolts using the screwdriver provided.
Step 11 (Left side table assembly)
a) Align the holes on left side table front support (Q) and back
support (R) with the holes on the bottom side of left table
(P).
b) Insert one bolt (BB), one spring washer (EE) and one flat
washer (DD) into each pre-drilled holes. Tighten bolts by
hand.
c) Go back and tighten all bolts using the screwdriver and
wrench provided.
Step 12 (Left side table assembly)
a) Align the holes on left side table (P) with the holes on the left
side of firebox.
b) Insert one bolt (BB), one spring washer (EE) and one flat
washer (DD) into each pre-drilled holes. Tighten bolts by
hand.
c) Insert one bolt (LL) into the hold on front of left side table.
d) Go back and tighten all bolts using the screwdriver and
wrench provided.

BC300EN Broilchef Natural Gas Grill
Owner’s Manual 13
Step 13 (Hose hanger assembly)
a) Align the holes on hose hanger with the holes on
left table front support (Q) underneath left table.
b) Insert one bolt (BB) and one flat washer (DD) into
the pre-drilled hole.
c) Align the holes on hose support with the hole on left
table front support (Q) underneath left table.
d) Insert one bolt (BB), one spring washer (EE) and
one flat washer (DD) into the pre-drilled hole.
e) Go back and tighten all bolts using the screwdriver
and wrench provided.
Insert the ignition cable of side
burner into electrode
.
Step 14 (Side burner ignition cable connection)
a) Insert the ignition cable of the side burner into the electrode.
Step 15 (Wind shield assembly)
a) Loosen the pre-installed bolts on on side table front support (Q)
and back support (R) and allow 1/4 bolt’s length to extend from
support.
b) Align the holes on wind shield (HH) with the hole on side table
front support and back support then tighten the bolts by
hand.
c) Go back and tighten all bolts using screwdriver provided.

BC300EN Broilchef Natural Gas Grill
Owner’s Manual 14
Step 16 (Grease cup assembly)
a) Hang the grease cup (U) on the support underneath the side burner.
S tep 17 (Side burner grate installation)
a) Place the side burner grate (T) on side burner.
Step 18 (Right side table assembly)
a) Open the side table cover, align the holes on right
side table (V) with the holes on the right side wall of
firebox.
b) Insert one bolt (BB), one spring washer (EE) and one
flat washer (DD) into each pre-drilled holes. Tighten
bolts by hand.
c) Align the holes on front of right side table with the
holes on the right side of control panel.
d) Insert one bolt (LL) into pre-drilled hole. Tighten bolts
by hand.
e) Go back and tighten all bolts using the screwdriver
and wrench provided.

BC300EN Broilchef Natural Gas Grill
Owner’s Manual 15
Step 19 (Ice tank and chopping board placement)
a) Put ice tank (W) into the left side table.
b) Place chopping board (X) upon ice tank.
Step 20 (Heating plates, Cooking grates and warming
rack installation)
a) Put seven pieces heating plate (Z) on the plate support
upon tube burners.
b) Place three cooking grate (Y) upon the heating plates.
c) Install warming rack (AA) by put the four legs on the
side walls of firebox.
Step 21 (Grease pan insertion)
a) Insert the grease pan (M) into the guide underneath the firebox.

BC300EN Broilchef Natural Gas Grill
Owner’s Manual 16
Part Description QTY Part Description QTY
AAA Motor support 1 DDD Motor 1
BBB Shaft 1 EEE Roller 1
CCC Balance block 1 FFF Fork 2
Step 22 (Battery insertion)
a) Release the cover of igniter by turning the cover
counter-clockwise.
b) Insert the battery (KK) into the igniter.
Note: positive pole “+” face outside when insertion.
c) Screw the cover of igniter back.
Step 23 (Light installation. Option)
a) Insert the light (GG) into the hole on right side table.
ROTISSERIE KIT ASSEMBLY (Option)
a) Insert the shaft (BBB) into the hole on the two forks
(FFF), tighten the bolt on forks by hand until it is secured.
b) Insert the balance block (CCC) and roller (EEE) into
shaft in sequence as shown.
a) Loosen the pre-attached nuts and bolts on the motor support (AAA).
b) Align the hole one the motor support (AAA) w/ the hole on the left side wall of firebox.
c) Insert one bolt, one flat washer and one nut into each pre-drilled hole and tighten using the screw driver provided.
d) Insert the motor (DDD) into the motor support (AAA) and push down until it is in place.
e) Insert the shaft assembly above into the hole on motor (DDD) and move the balance and roller (EEE) to correct position
as shown. Make certain the bolt on roller is tighten before operation.

BC300EN Broilchef Natural Gas Grill
Owner’s Manual 17
Fully Assembled View
Operating Your Grill
CAUTION:
Use only the regulator provided. If a replacement is necessary, call our customer service center. The use of
unauthorized parts
can create an unsafe condition and environment.
Your natural gas grill has been designed to operate on natural gas only, at a pressure of seven inches water column (7” W.C.).
Check with your gas utility for local gas pressure, because in some areas natural gas pressure varies. Also, check with your gas
company or with local building codes for instructions to install gas supply line or call a licensed and qualified installer.
It is recommended that an ON/OFF manual shut–off valve be installed at the gas supply source:
Outdoors after the gas line exits outside wall and before quick disconnect or before gas supply line enters ground.
Pipe sealing compound or pipe thread tape of the type resistant to the action of natural gas must be used on all male pipe
threads. Apply compound or tape to at least the first three to four threads when making connections.
Never store or use gasoline or other volatile substance in the vicinity of this grill.
Natural Gas Connection
During high pressure testing your gas grill and its individual shutoff valve must be disconnected from the gas supply piping
system. During any pressure testing of that system at least pressures in excess of 1/2 psi (3.5kPa).
During low pressure testing your gas grill must be isolated from the gas supply piping system by closing its individual manual
shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.5kPa).
.
Right Side
Left Side

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Owner’s Manual 18
Warning: Burner valves are pre-tested at the factory to operate on natural gas. If you wish to convert or change it, be sure to
contact your grill distributor or dealer FIRST!
DANGER
To prevent fire or explosion hazard when testing for a leak
1. Always perform the “leak test“ as below before lighting the grill and each time the natural gas hose is connected for use.
2. Do not smoke or allow other sources of ignition in the area while conducting a leak test.
3. Conduct the leak test outdoors in a well-ventilated area.
4. Do not use matches, lighters or a flame to check for leaks.
5. Do not use grill until all leaks have been stopped. If you are unable to stop a leak, disconnect the natural gas supply, call for
gas appliance service or your local natural gas supplier.
Checking for Leaks
1. Make 2-3 oz. of leak solution by mixing one part liquid dishwashing soap with three parts water.
2. Make sure control knobs are in the “OFF” position.
3. Spray some solution on the connection points of the natural gas hose.
4. Inspect the solution at the connections for bubbles. If no bubbles appear, the connection is secure.
5.
If bubbles appear, you have a leak. Proceed to step 6.
6.
Disconnect the natural gas hose from the valve and reconnect. Make sure the connection is secured.
7.
Retest with solution.
8. If you continue to see bubbles, replace the quick release connector or/and natural gas hose.
Lighting Your Grill
DANGER:
Failure to open lid while igniting the grill’s burners or not waiting five minutes to allow gas to clear if the grill does not light, may
result in an explosion, which could cause serious bodily injury or death.
WARNING:
Never stand with your head directly over the grill when preparing to light the main burners, to prevent possible bodily injury.
Lighting Main Burner
1. Open lid during lighting.
WARNING: Attempting to light the burner with the lid closed may cause an
explosion. Make
sure there are no obstructions of airflow to the gas unit. Spiders and
insects can nest and clog the burner/venturi tube at the
orifice. A clogged burner tube
can lead to
a fire beneath the appliance.
2.
Make sure all control knobs are in OFF position.
3. Open natural gas valve.
4. Ignite only the burners you wish to use, using the same method for each:
Push and turn control knob slowly about 1/4 turn counter-clockwise until a click is heard.
(See diagram to right.) If ignition does not occur within 5 seconds, turn the burner control(s) off, wait 5 minutes and
repeat lighting instructions.
5. After burner is lit, repeat the procedure with any other burner desired.
6.
Adjust valve knob(s) to desired cooking temperature.
Using the Lighting Stick to Light the Main Burners
1.
Insert a match into the end of lighting stick. Light the match.
2. Once lit, put the lighting stick through the cooking grid and place the flame next to
the burner ports found along the sides of the desired burner (See diagram to right.)
3. Press the valve knob and rotate it counterclockwise to the ‘’HIGH’’
position. The burner should light immediately. If more than one burner
is desired, repeat the procedure 2-3 until all desired burners are lit .
4. Adjust valve knob(s) to the desired cooking temperature.
Precautions:
1. After lighting, observe the burner flame. Make sure all burner ports are lit.
2. If the burner flame goes out during operation, immediately turn the gas “OFF”. Open lid to let the gas clear for at least 5
minutes before re-lighting.

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Owner’s Manual 19
3. Before cooking on the grill for the first time and operate the grill for approximately 15 minutes with the lid closed and the
gas
turned on “HIGH”. This will “heat clean” the internal parts, dissipate odor from the manufacturing process and painted
finish.
4. Clean the grill after each use. DO NOT use abrasive or flammable cleaners. This may damage parts of the grill and cause
a
fire.
Lighting Side Burner
1.
Open lid while lighting the burner. Lid must remain open while burner is lit.
2.
Valve must be in the “OFF” position.
3.
Open natural gas valve.
Push the side burner valve knob and rotate slowly about 1/4 counterclockwise
until a click is heard. The burner should be lit.
If the burner does not light, repeat 2 or 3 more times. If ignition does NOT
occur in 5 seconds turn the burner controls to OFF, wait 5 minutes, and repeat the lighting procedure.
4.
Adjust valve knob to the desired cooking temperature .
Using the Lighting Stick to Light the Side Burner
1. Open lid while lighting the burner. Lid must remain open while burner is lit
2. Remove the lighting stick then insert a match into the end of lighting stick. Light the match.
3. Once lit, place the flame next to the burner ports. (See diagram to right.)
4. Press the control knob and rotate it counterclockwise to the ‘’HIGH’’ position. The burner should light immediately.
5. Adjust valve knob to the desired cooking temperature.
Observe flame height when lit: Flame should be a blue/yellow color between
1 to 2 inches
high.
Confirm that the burner is properly lit and that the flame pattern is as desired (see fig. A, B and C below for the proper flame
patterns). If the flame pattern is other than normal, consult the Troubleshooting on page 16 for corrective action.
FIG.A FIG.B FIG.C
Bur
ner
inst
allation and adjustment
Flare-ups
“Flare-ups” sometimes occur when food drippings fall onto the hot heat distribution plate or burners and ignite. Some flaring is
normal and desirable as it helps impart the unique flavors associated with grilled foods. Controlling the intensity of the flare-ups is
necessary, however, in order to avoid burned or unevenly cooked foods and to prevent the possibility of accidental fire.
WARNING:
2 in.
1 in.
0 in.
Normal: Soft blue flames with yellow
tips between I inch - 2 inches high. Out of adjustment: Noisy hard blue flames – too much air. Poor combustion: Wavy, yellow flames- too little air.
1. Release the screw on venturi tube.
2. Adjust the flame by turning the collar on head
of venturi tube from back side of the grill and
do not take apart the venturi tube.
3. Tighten the screw and make certain it is
secured.
1. Overlap 14 mm between
venturi tube and nozzle
when assembling.
2. Keep the center line of venturi
tube and nozzle on one line.
1. Hook should face upwards.

BC300EN Broilchef Natural Gas Grill
Owner’s Manual 20
Always monitor the grill closely when cooking and turn the flame level down to LOW or OFF if flare-ups intensify.
Shutting Off Burners
1.
Always turn the valve knob(s) clockwise to the ‘’HIGH’’ position, and then press and turn it to ‘’OFF’’. Never force the knob
without pressing it. This could damage the valve.
2.
Promptly turn the gas supply to the “OFF” position at the natural gas valve.
3.
Close the lid of the grill.
Excess flow safety valve reset procedure
● The new regulators are equipped with a safety device that restricts the gas flow in the event of a gas leek. However,
unsafe practices of grill operation could activate the safety device without having a gas leak.
● A sudden shut off of the gas flow typically occurs if you open the natural gas valve rapidly, or if one or more of the burner
control knobs is in an open position when opening the natural gas valve.
● This procedure effective with Natural Gas.
● To ensure the procedure is safely and successfully performed, please carefully follow these instructions:
1. Close the natural gas valve .
2. Turn all burner control knobs to the OFF position.
3. Disconnect the regulator from the natural gas inlet.
4. Open the lid of the grill.
5. Turn burner control knobs to HIGH.
6. Wait at least 1 minute.
7. Turn burner control knobs OFF.
8. Wait for at least 5 minutes.
9. Re-connect the regulator to the natural gas supply.
10. Slowly turn the natural gas valve ¼ turn at a time and have the valve all the way open.
11. With the lid open: For grill with ignition button: turn on only ONE burner control knob to the HIGH position. Ignite
the grill by pushing the ignition button. For grill with an automatic ignition: Push down the control knob you want to
light, turn counterclockwise until you hear the ignition click.
12. After the first front burner is lit, turn on the other control knob(s) to the HIGH position. If you have more than two
burners, turn them on only ONE AT A TIME.
13. When all front burners are lit, close the grill lid.
14. Wait for 10-15 minutes; the temperature should reach 400 – 450°F.
Care and Maintenance
IMPORTANT
Always allow to completely cool off before covering your grill to prevent corrosion from condensation.
CAUTION:
All cleaning and maintenance should be done when the grill is cool, with the fuel supply turned off at the control dial and the
natural gas hose disconnected. DO NOT clean any grill part in a self-cleaning
oven. The extreme heat will damage the finish.
Cleaning
Burning off the grill after every use (approx. 15 minutes) will keep excessive food residue from building up. Cleaning the grill
before and after cooking is recommended.
Recommended cleaning materials
Mild dishwashing liquid detergent Hot water
Nylon cleaning pad Wire brush
Paper clip Putty knife/scraper
Compressed air
DO NOT use cleaners that contain acid, mineral spirits or xylene.
Outside surfaces
Use a mild dishwashing detergent and hot water solution to clean. Rinse thoroughly with water.
Inside surface
If the inside surface of the grill lid has the appearance of peeling paint, baked on grease has turned to carbon and is flaking off.
Clean thoroughly
with a strong solution of detergent and hot water. Rinse with water and allow it to completely dry.
Interior of grill bottom – Remove residue using brush, scraper and/or cleaning pad. Wash with a dishwashing detergent and
hot
water solution. Rinse with water and let dry.
Cooking Grates – The porcelain grates have a glass-like composition that should be handled with care. Use a mild
dishwashing detergent or baking soda and hot
water solution. Non-abrasive scouring powder can be used on stubborn stains.
Rinse
with water.
Heat Plates – Clean residue with wire brush and wash with soapy water. Rinse with water.
Grease Cup – Periodically empty the grease cup and clean with a dishwashing detergent and hot water solution.