Broil King 911770/4000 Series User manual

READ ME FIRST
UNPACKING & ASSEMBLY INSTRUCTIONS
911770 / 4000 Series
Tools Required
• Phillips head screw driver
• ½inch or 13mm wrench
Approximate Assembly Time
20 minutes

2
MODEL: 911770 / 4000 SERIES
PARTS INVENTORY FOR YOUR BROIL KING® KEG
The only tools you will need:
• Phillips head screw driver
• ½inch or 13mm wrench
LINE ITEM QTY PART NAME
1 1 Grill Body
2 1 Top Cooking Grate
3 1 Main Cooking Grate
4 1 Charcoal Grate
5 1 Fire Bowl
6 2 Side Handle
7 2 Handle Screws -M5 x 35
8 2 Side Trays
9 2 Tool Holder
10 1 Multi-Tool
11 1 Hitch Pin
LINE ITEM QTY PART NAME
12 1 Hitch Pin Safety Clip
13 1 Stand
14 2 Wheel Assembly
15 2 Grill Wedges
16 2 Leveling Feet
17 4 Tool Holder Screws - M5 x 20
18 1 Lid Handle
19 10 Handle Screws - M5 x 50
20 1 Temperature Gauge
21 2 Handle Gasket
ACTUAL SIZE
M5 x 20
(Qty:4)
M5 x 35
(Qty:2)
M5 x 50
(Qty:10)

3
MODEL: 911770 / 4000 SERIES
BROIL KING® KEG ASSEMBLY INSTRUCTIONS
M5 x 35
(top screws)
M5 x 50
(bottom screws)
bottle opener
tabs
Handle
gasket
FRONT HANDLE SIDE HANDLE
M5 x 50
Proper assembly of your new BROIL KING® KEG will only require a Phillips head screw driver, a ½ inch or 13mm wrench and a buddy (for lifting).
Follow the steps outlined below and it should take approximately 20 minutes to complete. Refer to illustration on page 2 for part(s) identification
and placement positions.
STEP 1: Remove the Keg’s stand. STEP 2: Unlock clasp and open the Keg’s lid. Remove
and unpack all contents and check against parts
inventory list.
STEP 3: Rotate the cast iron grate out of the locked
position, remove and set aside.
STEP 4: Attach front handle with Phillips head screwdriver.
M5x50 screws go in the bottom holes with the bottle
opener tabs. M5x35 screws go in the top holes. Silicone
gaskets install behind handle (two places).
STEP 5: Attach side handles (2) using 4 (M5 x 50)
screws. (Use Phillips head screwdriver)
STEP 6: Attach both wheels to the axle posts on the
stand in the following order: wheel, washer nut and
hub cap. Use ½ inch or 13mm wrench. Then screw in
leveling feet to stand.
STEP 7: With everything out of the grill, relock clasp
on the Keg’s lid.
STEP 8: With one person on each side of the BROIL KING® KEG, lift out of the box gripping side and
back handles only. Do not use the front handle to lift the entire grill weight.

4
MODEL: 911770 / 4000 SERIES
BROIL KING® KEG ASSEMBLY INSTRUCTIONS (CONTINUED)
ONWARD MANUFACTURING COMPANY LTD.
585 Kumpf Drive • Waterloo, Ontario, Canada • N2V 1K3
[email protected] • Phone: [phone] • Fax: [phone]
North America Customer Service: 1.800.265.2150
STEP 11b: Align the notches in the fire bowl with the
fire bowl supports inside the grill (as illustrated).
STEP 11c: Use the Multi-Tool to lift and install cast iron
cooking grate by inserting it into the center slot as shown.
• Cast iron cooking grate can be used in either the
upper or lower position.
STEP 12: Install Tool Holders (2) on Side Trays using
4 (M5x20) screws. Depress buttons and attach Side
Trays over both side handles. They “click” when
locked into position.
STEP 13: Insert Grill Wedges one at a time between the
Grill Body and Grill Stand corners by firmly pushing
forward until they snap into place.
(It may be necessary to loosen hitch pin in order to fit Wedges.
Remember to tighten back.)
STEP 9: Holding stand in a stationary position on a firm
surface and Grill upright, insert hitch post on stand
into square female receiver slot (as illustrated). Slide
completely forward until hitch pin holes are aligned.
STEP 10: It is important to install the threaded hitch pin
securely between the stand and grill. Turn clockwise to
tighten. Remember always use the safety clip.
(Note: If your hitch pin does not fully tighten, install the
pin from the opposite side.)
STEP 11a: Now that the grill is securely on the stand,
open the lid and put the following parts in place
starting at the bottom of the BROIL KING® KEG:
• Fire bowl
• Charcoal grate