Broseley THERMO VERONA DSA User manual

© 2007-2008 Broseley Fires Ltd



INSTALLATIONANDOPERATIONINSTRUCTIONSFOR




THERMOVERONADSAWOODBURNINGBOILER
STOVE



PLEASEREADTHESEINSTRUCTIONSTHOROUGHLYBEFOREINSTALLING,OPERATINGORSERVICING
THISAPPLIANCE.

A“DeclarationofCompletion”Certificatemustbeobtainedfortheinstallationandretainedbytheenduser.Failureto
complywiththeserequirementsmayvoidthewarranty.
Revision:TJ09b


2
INTRODUCTION

Thekeystosafe,successfulandefficientwoodburningaregoodplanning,correctinstallation
andproperoperation.Pleasereadthefollowinginstructionscarefullytogetthebestfromyournewpurchase.

Modernhomeshavebetterlevelsofinsulationandaremoreenergyefficient,withmoreeffectiveandbetter
sealsondoorsandwindows.Thismakesourhomeseasiertoheat,butalsomeansthatsolidfuelappliances
mustbemorecarefullydesignedsothattheywillfunctioncorrectlyintheenergyefficient,modernhomesof
today.Themoreenergyefficientahouseis,thelessfuelisrequiredtoheatit.Lessfuelusemeanslessimpact
ontheenvironment.

Theoperationofourappliances,sothattheydonotproduceexcessivesmoke(beyondtheinitiallightupand
reloadingperiods)ismostimportant.Whenourappliancesarenotsmoking,itisanindicationthatitisbeing
operatedcorrectlyandefficiently.

Theflamesthatareseeninsidetheappliancearenotthefuelburning,butthecarbonparticlesandgasesthat
arereleasedfromthefuelonceithasbeenheatedtoasufficientlyhightemperature.Theescapeofany
unburntparticlesandsomegasesintotheatmospherearethecauseofairpollution.
Ourappliancesaredesignedtoensurethatthecombustionofallgasesandparticlestakesplacewithinthe
firebox,tomaximizetheheatoutputoftheapplianceandtominimizethedischargeofparticulateemissionsto
theatmosphere.

Itisimportanttherefore,forappliancestobeoperatedinaccordancewithourinstructionsinamannerthat
maintainsahightemperatureinthefireboxwithanadequatesupplyofairtoensureefficientcombustion.A
goodindicationofefficientcombustionisabrightlivelyflameinthefirebox.Adullflameorsmolderingfire
indicatespoororincompletecombustion.
Tomaintainadequateheatinthefirebox,itisveryimportanttousedry,wellseasonedwoodwithlessthan
20%moisturecontent.Thewoodmustbecorrectlysizedfortheparticularapplianceanditalsohelpstohave
atleastthreeorfourpiecesburningattheonetimetoassistthecombustionprocess.

Addingsinglepiecesofunseasonedorwetwoodtoafirewillreducethefireboxtemperatureandprevent
adequatecombustion.Thiswillresultinincreasedsmokeemissionscausingtheflueandinternalcomponents
oftheappliancetobecomeblockedwithtarandcreosotemorequickly.Thetarandcreosotedepositsinthe
chimneywillfuelachimneyfire.

PleasenotethatitisarequirementundertheBroseleyFiresLtd’swarrantysystemthattheinstallationof
thestoveiscarriedoutbyaCompetentPersonregisteredwithaGovernmentapprovedCompetentPersons
Scheme.HETASLtdoperatesuchaSchemeandalistingoftheirRegisteredCompetentPersonscanbefound
ontheirwebsiteatwww.hetas.co.uk.









3

INDEX

1. TECHNICALDATA
2.TECHNICALDESCRIPTION
3.HEATABLEAREA(VOLUME)
3A. KEYENVIRONMENTALCONSIDERATIONS
4.THEAIRCONTROLS
4A.THEPRIMARYAIRCONTROL(turningvalve)
4B.SECONDARYAIRCONTROL(slider)
4C.THETHERMOSTATCONTROL(dial)
4D.DIRECTFLUEPATHSHUTTERCONTROL
5.0 FUELOPTIONS
5ABURNINGWOOD
5CHOTPLATEOPERATION
6.0 INITIALBURNING&CURINGOFTHESTOVE.
6AUSINGYOURSTOVE–IMPORTANTNOTES
7.0LIGHTINGANDMAINTAININGALOGFIRE
8.0ASHREMOVAL
9.0WOODASHDISPOSAL
10.0OPERATINGINTRANSITIONPERIODS(SUMMER)
11.0MAINTENANCE–CLEANINGTHEAPPLIANCE
12ARECOMMENDEDCLEANINGPRODUCTS
12BDAILYCARE
12CCLEANINGTHEOUTSIDEOFTHEAPPLIANCE
12DASHREMOVAL
12EGLASSCLEANING
12FFLUEMAINTENANCE
12GROPESEALS
12HAIRCONTROLS

13.0 INSTALLATIONOFTHEAPPLIANCE
13AFLUEREQUIREMENTS
13B LININGTHEFLUE
14SITINGTHEAPPLIANCE
14AHEARTHREQUIREMENTS
15ADDITIONALVENTILATION
16POSITIONINGTHESMOKEDEFLECTORPLATE
17MINIMUMPLUMBINGREQUIREMENTS
18BOILERCONNECTIONS
19CHECKSONINITIALFIRING
20FILLINGUPTHESYSTEM
21CPS–CORROSIONPREVENTIONSYSTEM
22ADDITIONALBOILERCONNECTIONS

ANNUALSERVICERECORD
LIMITEDWARRANTY


4
1. TECHNICALDATA

ThermoVeronaDSA
Nominalheatoutputtoroom(kW)6.5
Nominalheatoutputtowater(kW)8.5
FluediameterMINIMUM
A5to6inchadaptorisrequiredfortheinitialconnection.6inch
Efficiency%79
Maximumfuelloadofwoodtomaintainnominaloutput(Kg/hr)‐
Temperatureexhaustgas–wood(ºC)190
Optimalworkingtemperature 70º‐75º
Boilercapacity(litres)14.5
Flow&returnpipefitting(female)1”BSP
FluedraftPressure
(testedwhenhot)WOOD(mbar/Pa)
0.17–2
17–2.0
Minimumflueheightinmeters(straight)5
Maximumworkingtemperature94º‐95º
Maximumallowablewaterpressure(bar)1.5
Stoveheightinmm 775
Stovewidthinmm 760
Stovedepth(mm)inc.handle520
StoveWeight(Kg)220
GratetypeRidling

2. TECHNICALDESCRIPTION

TheTHERMOVERONADSAwoodburningboilerstoveissuitableforheatinglivingspaceswithinahomeor
supportingacentralheatingsystem.Thestovewillalsobesuitableforcookingawidevarietyoffoodstuffs.
Theyareidealforholidayapartmentsandweekendhousesorasaheatingsystemduringthewholeyear.

TheTHERMOVERONADSAstoveismadeofcastironandplatesofsteelmetalsheet.Thefirechamberis
internallylinedwithcastironfirebricks.Thereisaturningandextractablegrate.Thestoveisequippedwitha
panoramicdoorwithceramicglass(resistantupto700ºC)thisallowsawonderfulviewoftheflamepicture,
whilstalsopreventingoutputsofsparksandsmoke.Theintegralhotplate,allowsyoutocookonthestove.

Theapplianceisequippedwithprimaryandsecondaryaircontrols,bywhichitispossibletocontroltheburn
rateandhencetheoutputoftheappliance.

3.HEATABLEAREA(VOLUME)

Theheatingvolumeoftheappliance;accordingtoDIN18893;willvarydependingontheamountofthermal
insulationthatthepropertyhas.Propertieswithhighceilings,draughtywindowsanddoors,solidbrickwalls
andpoorinsulation,theseareallgoingtoaffectthepotentialmaximumheatingvolumeoftheappliance.
Propertywith:
favourableconstruction‐186m3
lessfavourableconstruction‐107m3
unfavourableconstruction:‐73m3


Usingthecorrectfuelintheappliance,havingsuitablethermalinsulationofthepropertyandcomplyingwith
theinstructions,theheatingvolumeisthegreatest.

5
3A.KEYENVIRONMENTALCONSIDERATIONS

Tominimizetheimpactontheenvironmentthefollowingissuesneedtobeconsideredwhenproposingto
installasolidfuelappliance:

•Localauthorities(Councils)mustbeconsultedforanyrestrictionsthatmayapplytotheuseofsolid
fuelappliancesincertainareassuchassmokefreezones.
•Theappliancemustbecorrectlysizedtosuitthespaceandnecessaryclearancesmustbestrictly
adheredto.
•Theapplianceandfluesystemmustbecorrectlyinstalledtothecurrentregulationsinforceatthe
time.
•Theappliancemustbecorrectlyoperated.
•Theapplianceandfluesystemmustbeproperlymaintained.
•Itisalsoimportanttoensurethatthedwellingtobeheatedisinsulatedandisasenergyefficientasis
practical.
•Thecorrectfuelmustbeused.

Theselection,installation,correctuseandmaintenanceofwoodburningappliancesandfluesystemsare
discussedinmoredetailinthefollowingsectionsoftheseinstructions.


4.0 THE‘AIR’CONTROLS

Thestoveisfittedwithcontrolsthatadjusttheflowofairintotheunit.Itisveryimportantthatthesecontrols
arefullyunderstoodinordertoachievethebestresultsfromyourstove.
Whenoperatingthecontrols,ensurethattheyareusedinsmallincrementsandnotchangedbylargeamounts
suddenly.Donotusethemlikeanon–offswitch.
Itisimportantthatthefollowingcontrolsareusedcorrectly.

Theaircontrolsareasfollows:
•PRIMARYAIRCONTROL
•SECONDARYAIRCONTROL(AIRWASH)
•THERMOSTATCONTROL
•FLUEPATHSHUTTERCONTROL

4ATHEPRIMARYAIRCONTROL(leverB)

Theprimaryaircontrolisfoundtotherightofthemaindoor(‘B’inthe
attacheddiagram),itisinthestyleofapush/pulllever.Thiscontrolwill
beusedduringtheinitiallightingphase.

Theashdrawermustberegularlyemptied,sothattheashdoesnot
obstructtheentryofprimaryair.Thechamberinwhichthedraweris
housedwillalsoneedtobecleanedonaregularbasis,asanyashthat
spillsoverthesidesofthepanwillgetpushedtotherearofthe
chamberandinterferewiththethermostatcontroldamper.Failureto
keepthisareaclearwillresultinthedamperbeingstuckintheopen
position.



D

6
CLOSED
OPEN
4B SECONDARYAIRCONTROL(slider)

Overthehearthdooryouwillfindthe‘secondaryair
control’inthestyleofaslider.(‘A’intheattached
diagram)
Combustionairenteringthestovethroughthisventwill
bedirecteddowntheinsideoftheglasspanel,thisis
knownasthe‘airwashsystem’.Ithelpstokeepsooty
depositsfromstickingtotheglassandobscuringtheview
oftheflames.Havingcleanglassalsoimprovestheheat
radiationtobeuninterrupted.Thiscontrolwillbeusedto
adjustthecombustionrateinsidethefirechamber.


4CTHETHERMOSTATCONTROL(lever)

Thethermostatcontrolcanbefoundattherearofthestoveontherighthandside,itissituated
abovethedirectfluepathshuttercontrol(seebelowforpositionoffluepathshutter)

Thethermostatcontroloperatesadamperthatallowsairtoenterthestoveatacontrolledrate.Itregulates
theburnrateofthefireandkeepsitataconstantheatoutput,irrespectiveofthefuelload(solongasitisn’t
empty)Whenwantingtocontrolthestoveusingthethermostaticcontrol,theprimaryandsecondaryair
controlscanbeshut.

Accordingtothechosenpositionofthethermostatdial,thedamperwillreactslowlyandalterthecombustible
airenteringtheunit.Thisishowafirewouldnaturallyrespondtochangingairsupply.

Asitisahighprecisiondevicewerecommendmovingtheleverslowlyandwithcareandneverforcingit.

Thethermostatcontrolmustnotbeusedtobuildthefireupsuddenlyandthenshutitdownsuddenly.Thisis
ofnobenefitandmaycauseseriousdamagetotheinternalcomponentsoftheapplianceorcontrol.

4DDirectFluePathShutterControl(leverC)

Thiscontrolisusedtobypassthebafflewithin
thestovewhenthereisariskofthechimney
beingcoldandthereforegeneratinglittle
draw;whenthestovehasnotbeenlitfor
sometimeforexample.Thefluemayneeda
littleassistanceandtherefore,iftheshutteris
openedbeforethefireislit;thewarm/hot
gassesfromthefirewillnothavetotravel
aroundthebaffle,losingheatastheygo.They
cangodirectlyintothechimneywherethey
willheatthechimneyandthusgeneratea
goodfluedraft.





7
5.FUELOPTIONS

Theseapplianceshavebeendesignedtoburnwoodastheirprimaryfuelsource.Donotburnwoodthat
containschemicals(e.g.paintandglue).Youneedtousewellseasonedwoodtogetthebestresultsfrom
yourstove,logsshouldhaveamoisturecontentoflessthan20%.

5A BURNINGWOOD

Hardwoodsandsoftwoodsbothhavethesamecalorificvalue(byweight),howeversoftwoodswillburnnearly
twiceasfastashardwoods.Mostfirewoodyoupurchasewillbegreenandhaveafairamountofwater
content.Itwillneedtobestoredinawellventilatedsheltertoseasonit.
Woodusedinthisappliancemusthaveamoisturecontentoflessthan20%.Damporwetwoodwillquickly
formtardepositsonalltheinternalareaswherethecombustiblegassestravel.Theywillcoatthechimney/flue
withtarandsootthereforeincreasingtheriskofachimneyfire..Alwaysusegoodqualitywood,storeitunder
coverinawellventilatedarea.
Avoidburningoakbark,asthisformstarataveryfastrate.
Whenselectingwood,alsotakeintoconsiderationeaseofsplitting,easeofignitionandburning,howmuch
smokeitproducesandits"coaling"qualities."Coaling"referstotheabilityofaspeciesofwoodtoformalong‐
lastingbedofhotcoalswhenburned.Coalingqualitiesimprovewithhigherdensity.

5CHotPlateOperation

Tooperateyourhotplateonyourstoveliftthehotplatecoverupwards,alwaysusingtheglovesupplied,until
thecatchattherearislockedintoplace,topreventthecoverfromfalling.Tolowerthehotplate,releasethe
catch(usingthetoolsupplied)andslowlylowerthehotplatecoverbackintoplace,usingtheglovesupplied.
Familiariseyourselfwiththisoperationwhilstthestoveiscold.

6.0INITIALBURNINGANDCURINGOFTHEAPPLIANCE

Thefirsttimethattheapplianceislit,therewillbeanodourgivenoff.Thisisthecomponentsoftheappliance
curing.Itwillbenecessarytoventilatetheroominwhichtheapplianceissited.
Thefirstfiringneedstobedonecarefullytoallowallofthecomponentsoftheappliancetosettlegradually.
Nevertrytoruntheapplianceflatoutthefirsttimeyoulightit.
Graduallybuilduptheoutputofthefiresothatnosuddenstressesareputonthecomponentsofthe
appliance.
















8
6A.USINGYOURSTOVE‐IMPORTANTNOTES:

•Seriousdamagecanresultiftheapplianceisleftrunningwiththeaircontrolsfullyopenfor
extendedperiods.
•Makesurethatnoneofthedoorsareleftopenwhiletheapplianceisinoperation.
•Neverleavetheapplianceunattendedduringtheinitiallightingsequence.
•Donotattempttoopenthedoorimmediatelyafterignitingthefire.Thiscouldcauseaflameflash
out.
•Alwaysweartheprotectivegloveswhenoperatingtheappliance.
•Neverburnenhancedfuelssuchas‘Petrocoke’
•Donotoverloadtheappliancewithfuel.
•Neverusechemicalsorfluidssuchasgasoline,charcoallighter,drainoilorkerosenetolightafire.
•Usingtheapplianceonaverylowoutputwillcauseexcessiveamountsoftartobuildupinsidethe
flueandcanbeaseriousfirerisk,asthiswillfuelachimneyfire.
•Weadvisethatyouhavetheapplianceservicedannuallybyacompetentheatingengineerbefore
thebeginningofanewheatingseason.

7.0LIGHTINGANDMAINTAININGALOGFIRE
Allchimneysandfluesactdifferently.Afterawhile,youwillfindouthowyourunitworksbestforstarting.
•Usescruncheduppaperanddrykindlingtostartthefire.Laytheseonthegrate.
•Opentheprimaryandsecondaryaircontrols.Thethermostatcontrolshouldbesettonumber5.
•Theignitioncontrolshouldbepushedin.Thiswillopenthedampertothechimneyfullyandcreatethe
bestconditionforthelightingofthefire.
•Itwilltakeafewminutesforthefiretoestablishitself.
•Whenthefireisburninghot,addsmallpiecesofhardwood.
•Keepallthedraftcontrolsfullyopentillabedofhot,glowingembersisestablished.
•Onceyouhavesomeredhotburningembers,openthedoorandraketheembersevenlyoverthe
gratebeforeaddinglargerpiecesofwood.
•Wesuggestthatyoudonotfullyloadtheapplianceuntilyouhavebecomecompletelyfamiliarwith
theoperationofALLthecontrols.
•Forbestresults,inanidealsituation,opentheprimaryaircontrolonethirdopenandthesecondaryair
controlcompletelyopen.Theoutputoftheappliancecannowbecontrolledusingthethermostat
control.ThisiswhenburningLOGS.
•Donotopentheloadingdoortooquicklywhenreloadingtheapplianceasthiscancauseflamesto
flashoutthedoor.Thisoccurswhenthereisunburnedfuelandalargeamountofgasesinthetopof
thefirebox.Whenthedoorisopened,oxygeniscombinedwiththegasesandtheseignite,causinga
‘miniexplosion’.
•Themaximumsizeoflog,whenrefuellinganestablishedfire,shouldbe30cm’slongand30‐40cm’sin
circumference.
•Donotburnpaintedorvarnishedwoods,MDF,oakbarkorwoodwithmorethan20%humidity.










9
8.0ASHREMOVAL

•Theremovaloftheashesshouldbedonewhentheapplianceiscold.
Ashesmustberemovedperiodicallyforthecorrectandefficientoperationofyourappliance.
Donotwaittilltheashpan'scompletelyfull.Thefrequencyofthisashremovalwilldependonthefuelbeing
burned,ie.Softwoodorhardwoodastheycreatedifferingamountsofash.
Keepinmindthatcleaningyourapplianceboostsitsefficiency,asash,sootortardepositswillblocktheheat
fromcomingoutoftheapplianceandthehob.
Excessashinthepancancausethefiretogooutandmayalsocauseseveredamagetoyourgrates.Itwillalso
blockthedampercontrollocatedattherearoftheashpanchamber.
Ifthereisashinsidetheashpanchamber,thiswillalsoneedremoving.Ifnotremoveditmaygetpushedinto
thedampercontrolaperture;locatedattherearoftheashpanchamber;preventingthethermostatcontrol
fromworkingcorrectly.Periodicalinspectionisrecommended.
Takecarewhenremovingtheash,assmallbitsofhotemberscanstaydormantforlongperiodswhenburied
inashes.Thesewillthenflareupagainwhenexposedtooxygen,someknowledgeofproperashremovalis
requiredforsafety.Herearetheimportantpoints:
Removeashestoametalcontainerusingasmalltrowel.Nevervacuumtheashesunlessitisagenuine
‘AshVac’.Thisisavacuumyoucanbuyathearthshops,itisspecificallydesignedforashremoval.
•Placethefilledashbucketonanon‐combustiblesurfacesuchasstone,concrete,brick,orslate,asthe
heatwilltransferthroughthebottomofthecontainer.Fitalidforextrasafety.
Foryourownprotection,apairofheatproofglovesandadustmaskmaybenecessary.
9.0WOODASHDISPOSAL

Thebestthingtodowithyourashesistoputtheminyourgarden.Woodashesarehighinpotassium,calcium,
sodium,magnesium,andphosphorus.
Woodashwillmakeyoursoilmorealkaline,soapplyitappropriatelyforyoursoil.
Inareaswhereofhighrainfall,thisisabenefitbecausethesoilstherearetypicallyacidic.
Dryareastendtohavemorealkalinesoil,soaddingwoodashmightbeaproblem.

Ifyouhavenogarden,youcandisposeofcompletelycoldashwithyourhouseholdtrash.
Placeitinatightlyclosedbagtokeepitcontained.










10
10.0OPERATINGINTRANSITIONPERIODS(Summer)

Whentheoutsidetemperaturegetstobemorethanthetemperaturewithintheproperty,thereisastrong
possibilityoftheflueworkinginreverse.Iftheapplianceisnotlit,thiswillcausethedraughtoftheflueto
travelinadownwarddirectionandthesmellofsmokewillbeobviousintheroom.
Ifyouexperienceproblemslightingtheappliancebecauseofthegreateroutsidetemperature,thenitwillbe
necessarytowarmthefluebeforeloadingtheappliancewithkindling.Therearevariousmethodsforthis
procedure.Askyourlocalsupplierorregisteredchimneysweepforadvice.
Ifthefireislit,theheatoutputoftheapplianceisoftenreducedandtheexhaustgasesmaynotcomeoutthe
chimneycompletely.Thiscancausethemtocomebackintotheroom.
Inthiscase,
•shaketheembersmorefrequently,
•increasetheairforcombustionand
•onlyloadareducedquantityoffuel.
Thiswillhelptokeepthechimneyhotandworkingefficiently.
Checkthatallthesealsoftheapplianceareingoodorderandthattheconnectionstothechimneyarealso
sound.

11.0MAINTENANCE‐CLEANINGTHEAPPLIANCE

Takegreatcarechoosingtheproductsyouusetocleanyourappliance.Amajoramountofcleaningcanbe
carriedoutusinghotsoapywaterandasoftcloth.Usingthewrongproductswillcausedamagetoitssurfaces.
Neverusebleachorchlorinebasedproducts,causticcleaners,paintsolvents,biologicalpowders,coarse
abrasivesorsalt.Nevermixdifferentproductsastheymaycauseachemicalreactionwitheachotherand
causeharmtoeitheryouortheappliance.

12ARECOMMENDEDCLEANINGPRODUCTS

Forthemorestubbornstains,amildlyabrasivecleanershouldbeused,suchas‘Astonish’.
Thisissafetouseonenamelsurfaces.DonotuseAstonishonthechromecomponents.
Foranyfurtherinformation,pleasecontactyourDealer!

12BDAILYCARE

Tokeepthesurfacesofyourappliancebrightandclean,adailywipeoverwithalintfreecloth,soakedinhot
waterandalittlesoapisallthatisneeded.Tobuffthecleanedsurfaces,asoft,dry,lintfreeclothshouldbe
used.Inordertokeepyourapplianceintiptopcondition,itisnecessarytowipeupanyspillsorcondensation
streaksassoonasissafetodoso.(i.e.whentheunitiscold)
Thiswillpreventthemarkburningontotheapplianceandbecomingamuchtougherstaintoremoveatalater
date,orcausingapermanentmark.Trynottouseexcessiveamountsofwaterwhencleaningtheappliance.

12CCLEANINGTHEOUTSIDEOFTHEAPPLIANCE:

Thestoveanddoorsoftheappliancearesolidcastironandpaintedwithaheatproofpaint.Thesecanalsobe
cleanedwithalintfreedampcloth,thenwipedoverwithadrycloth.Shouldre‐paintingbenecessarry,contact
yourlocalsupplierforacanofpaint.

Theappliancehasonemainsurfacefinish;Thisshouldbecleanedwhentheapplianceiscool.
Thecookingsurface(ifchosenoption)iscastironandcanbecleanedwithalintfreedampcloth.Donotleave
thissurfacewetasitwillgorusty.

11
12DASHREMOVAL:

Theapplianceneedtohavetheashremovedfromtheashpanandfirechamberonaregularbasis.Youcan
removetheashfromthefirechamberandashpanbyusingasuitabletool(i.eabrushorspecialisedash
vacuum)Youneedtoinsureallairventsareclearofash,thereisnoashbuilduponbafflesorfirebricksand
thatexcessbuildupofashisremovedfromallpartsofthestove.Thisneedstobedoneasandwhennecessary
tomaintainfreemovementofairinsidethestove.Theefficientoperationofyourapplianceisdependantonits
correctoperationandmaintenance.Leavingsoottoaccumulateinsidetheareasmentionedabove,will
drasticallyreducetheoutputoftheapplianceandpreventitfromdoingwhatitisdesignedto.

12EGLASSCLEANING:

Therearevariousglasscleanersyoucanbuyatstoveshopsthatarespeciallydesignedtoremovehydrocarbon
(soot)andflyash(mineral)depositsfromtheglass.Followthemanufacturersinstructions.Typically,justspray
asmallamountofcleanerontheglassanduseapapertowelorragtowipeitclean.
Ifyouonlyburnlogsinyourappliance,thenyoucandipadampclothintheashandusethistoscrubtheglass
clean.

12FFLUEMAINTAINENCE:

Ifyourapplianceisinstalledintoanexistingchimney,youwillneedtocleanthechimneyaswellastheflue
pipeatleasttwiceayear.Todothisyouwillneedtheappropriatesizedchimneybrushandrods.Calla
certifiedchimneysweep(NationalAssociationofChimneySweeps)orotherqualifiedprofessionaltocleanthe
fluesystem.Theseprofessionalshavetheequipmentandtheexperiencetodoathoroughjob.Thesweepwill
adviseyouastotheintervalsthatyoushouldhaveyourflueswept.Wewouldrecommendthatyouhaveit
sweptatleasttwiceayear,butyoumayneedtosweepitmore.
Getthemtoinspecttheconditionofalltheassociatedchimneyitemsatthesametime.
Besuretocheckthepipeatleastonceeverysixmonthstodetermineifithascorroded.

12GROPESEALS:

Fortheappliancetooperatecorrectly,itisimportantthatalltheseals;wherefitted;areingoodconditionand
aresealingcorrectly.Theyshouldbereplacediftheyareshowingexcessivesignsoffrayingandarenotmaking
agoodseal.Theyaregluedintopositionusingahightemperature,flexible,siliconesealant

12HAIRCONTROLS:

Ensurethatalltheaircontrolsoperatesmoothlyandarefreefromashorotherforeignbodies.












12
13.0INSTALLATIONOFTHEAPPLIANCE

13.A FLUEREQUIREMENTS

Thechimneyispossiblythemostimportantparttoyourinstallation;greatcareshouldbegiventoitsdesign.
Anolderchimney,inneedofrepair,isafirehazardinanyinstallation.
Thechimneymustbethoroughlyswept,checkedforsoundnessandsuitability,beforeanyconnectionismade
totheappliance.Thismustbecarriedoutbyaqualifiedperson.A“DeclarationofCompletion”certificatemustbe
obtainedbytheenduserfortheinstallation,failuretoobtainthisdocumentmayvoidtheproductswarranty.

•Thisappliancemustbeinstalledintoa‘Class1Chimney’.Ifthereisnoexistingchimney,thenan
approvedsolidfuel,factorybuilt,prefabricatedblocktypeoratwinwalled,stainlesssteelfluecanbe
used.Getadvicefromaqualifiedchimneyengineer.
•Thefluediameterofthisappliancemustbeaminimumof150mm.
•Inorderfortheappliancetoperformsatisfactorily,thechimneyheightmustnotbelessthan4meters
measuredverticallyfromthestoveoutlettothetopofthechimney.
•Adequateaccessforsweepingtheflue,suchasasootdoor,mustbeprovided.Thiswilldramatically
improvetheeaseofcleaningandsweepingoftheflue.
•Fluepipeshouldbefittedinsidethefluepipecollar(spigot)topreventcreosoteandcondensatesfrom
runningdownontothetopoftheappliance.
•Allfluepipehastobesuitableforsolidfuelandfittedinaccordancewithbuildingregulations,whilst
complyingwithcurrentlegislationandmanufacturers’instructions.
•Ifexcessivedrawispresent,thenasuitabledraughtstabilizershouldbefitted.
Thismustbefittedinthesameroomastheapplianceislocated.
•Ifthechimneysuffersfromdowndraught,thenaspecial‘anti‐downdraught’cowlwillneedtobe
fitted.Inexposedwindylocations,a‘stabilizing’cowlmayneedtobefitted.Theminimumcowl
requirementthatwerecommend,isaraincowlwithabirdguard.
•Nofluesharingwithotherappliancesisallowed.
•Ifarearflueisabletobefitted,thehorizontallengthmustbenolongerthan150mm.

13B LININGTHEFLUE

Aninsulatedchimneyisthemostefficientandsafewaytoburnwood.
Aninsulatedchimneyhelpspreventtheformationoftardeposits.
Astandardchimneywillgraduallygetsaturatedintar,thisisafirehazard.
Tarstainsmayappearonthesurfaceofthechimneybreastinsidetheproperty.

14.0 SITINGTHEAPPLIANCE

Thisappliancemustnotbefittedintoalocationwhereitwillbeimpossibletoservice.
Thelocationmustcomplywiththerequirementslaiddowninthebuildingregulations.











13
14A HEARTHREQUIREMENTS

Itisessentialthatthehearth/baseonwhichtheappliancewillstandisstrongenoughtosupporttheweightof
theapplianceandthechimney/flue.Ifnot,independentlysupport.
Itmustbelevelandmadeofasuitablyrobust,noncombustiblematerial.
Thepositioningoftheapplianceanddimensionsofthehearthmustcomplywithcurrentbuildingregulations.A
constructionalhearthneedstobeatleast125mmthick.
Itmustextendatleast150mmeachsideoftheappliance.
Itmustprojectatleast300mminfrontoftheappliance.
Achangeinlevelofatleast12mmisadvisedtomarktheperimeter.
Thereshouldbea50mmairspaceundertheconstructionalhearthifcombustiblematerialispresentORthe
combustiblematerialshouldbe250mmbelowthetopofthehearth.
Thesuperimposed,decorativehearthislaidontopoftheconstructionalhearth.

STOVECLEARANCESTOFLAMMABLEMATERIALS

•Theminimumdistancefromanyflammableobject,oronethatissensitivetoheat,(furniture,wood,
fabrics.etc.)andfrommaterialswithflammablestructure,mustbe20cm’stotherearandon
bothsides.
•Infrontofthestovetheremustnotbeanyflammableobjectorbuildingmaterial,sensitivetoheat
within100cm's.
•Abovethestove,theremustnotbeanyflammableitemswithin700mm.
•Neverdeposit/storeanyflammablematerialsnearthestove.

STOVECLEARANCESTONON‐FLAMMABLEMATERIALS

•TheminimumdistancefromanyNONFLAMMABLEobject,oronethatisNOTsensitivetoheat,(stone
brickslateetc.)andfrommaterialswithnonflammablestructure,mustbe100mm’stotherear
andonbothsides.


PLEASEREFERTOBUILDINGREGULATIONS“WALLSADJACENTTOHEARTHS”forfurtherinformation.

Wherethehearthabutsawallandtheapplianceismorethan50mmbutnotmorethan300mmaway:

•Thethicknessofthewallneedstobeatleast75mm.
•Theheightofthewallneedstobeatleast1.2Mabovethehearth.

15.0ADDITIONALVENTILATION

Theremustbesufficientfreeairforcombustionintotheroomwheretheapplianceisinstalled.
Permanentopeningsorventsmustnotbecovered.Ventsneedstobepositionedcarefully,theymustbe
protectedfromdirectwindconditions.Abafflethathasbeenspeciallydesignedtofitovertheventwillprotect
itfromtheeffectsofwind,butmustnotrestrictthetotalventareaandmustbesecuredinawaythatprevents
itsmovement.Regularinspectionofanyventsiscriticaltoensurethattheventhasnotbecomerestricted.

Theappliancemayrequireupto20m3/hourofcombustionair.Thenaturalrecirculationofairmustbe
guaranteedbyhavingpermanentventilationtotheoutside.

Anextractorfan,cookerhoodorsimilarproduct,installedinthesameroom,orinaroomnearby;thatsucks
airout(aspirating);maynegativelyaffectthefunctionsofyourcooker.
Iftheroomcontainsmorethanoneappliance;ofthetypethatrequirescombustibleair;
acalculationwillneedtobemadetore‐calculatethepermanentairventrequirement.

14
16.0 POSITIONINGTHESMOKEDEFLECTORPLATE








15
17.0MINIMUMPLUMBINGREQUIREMENTS

ThisinstallationshouldbeinaccordancewithBS5449codeofpractises.Itmustincludeagravitycircuitwithan
expansiontankopentotheatmosphere.

Wheninstallingthisapplianceonagravitycircuit,thesystemshouldconsistofatank/indirectcylinderfixedin
anuprightpositionandshouldbeconnectedtotheboilerby28mmpipebothflowandreturn.Thepipes
shouldnotexceed7.8minlength.Theshortertherunofpipeworkthemoreeffectivetheapplianceisgoingto
beatheatingthewater.Thecylinderandpipeworkshouldbelaggedtominimisetheheatlossinthesystem.A
heatleakradiatormustbeincorporatedintothesystemtodissipateanyexcessheatproducedfromtheboiler
whenconnecteddemandsarelow.Theheatleakmustcompriseaminimumof10%oftheboileroutput.Fit
theheatleakradiatorinthegravitycircuitusing22mmpipereducing15mmfornomorethan300mmbefore
theradiator.

18.0BOILERCONNECTIONS

TheThermoVerona16isfittedwith2connectionsforpiping.Theseconnectionsare1InchBSPandarea
femalethread.
19.0CHECKSONINITIALFIRING

Beforeconnectinguptheboilertheinstallermustensurethattheythoroughlyflushallofthesystemspipesin
ordertoremoveanyresiduewhichcouldcompromisethecorrectoperationofallsystemcomponents(Pumps,
valvesetc).Itisalsoimportanttoverifythechimneyhassufficientdraught,therearenoblockagesandthatno
otherapplianceexhaustsareinsertedintotheflue.

20.0FILLINGUPTHESYSTEM

ONCeallconnectionsarecompletetheinstallercanproceedwiththeboilerconnection.Openallthevent
pipesoftheradiators,theboilerandthesystem.Graduallyopentheloadvalve,ensuringthattheairventpipes
areworkingcorrectly.Usethegaugetoconfirmthesystemispressurised.Withclosedtanksystems,apressure
of0.11–0.12MPa(1.1–1.2bar)mustbereached.

21.0CPS–CORROSIONPREVENTIONSYSTEM

TheCPSisathree‐wayvalve(regulatedbytemperature)thatimprovestheefficiencyoftheboiler,reduces
condensationandactivelyprolongsthelongevityoftheboiler.Itdoesthisbynotallowingcoldwaterfromthe
heatingsystemtobedirectlyintroducedintotheboileruntiladesiredtemperatureisreached,inthiscase
55°C.TheCPSvalveusedisanESBEVTC500–wewouldrecommendthatthisisinstalledifthesystemfittedis
anopenventedfullypumpedsystem.









Flow
PumpReturn
CPSValve(ESBEVTC500)
A
BAB

16


22.0ADDITIONALBOILERCONNECTIONS

TheThermoVeronaDSAiscurrentlyapprovedforrunningonapressurisedsysteminEuropesohas
additionalconnectionsshowninthediagrambelow.Theseconnectionscurrentlycannotbeusedin
theUK,howeveryouwillneedtoplugconnection‘B’asthisisanopenvesselintotheboileritself.
Connections‘C’and‘A’shouldbeleftopentotheenvironmentastheyareaseparatecoilfromthe
internalboilerofthestove.






































17
ANNUALSERVICERECORD

INSTALLATIONDATEOFAPPLIANCE:   

1STYEARSERVICEcompletiondate:   

SERVICEENGINEER:.REG.No.  
COMPANYNAME:.
COMPANYADDRESS:.


POSTCODE:
CONTACTNUMBER

2NDYEARSERVICEcompletiondate:   

SERVICEENGINEER:..REG.No.  
COMPANYNAME:.
COMPANYADDRESS:.


POSTCODE:
3RDYEARSERVICEcompletiondate:   

SERVICEENGINEER:..REG.No.  
COMPANYNAME:.
COMPANYADDRESS:.


POSTCODE:
4THYEARSERVICEcompletiondate:   

SERVICEENGINEER:..REG.No.  
COMPANYNAME:.
COMPANYADDRESS:.



POSTCODE:
5THYEARSERVICEcompletiondate:   

SERVICEENGINEER:..REG.No.  
COMPANYNAME:.
COMPANYADDRESS:.


POSTCODE:
6THYEARSERVICEcompletiondate:   

SERVICEENGINEER:..REG.No.  
COMPANYNAME:.
COMPANYADDRESS:.


POSTCODE:


18
LIMITEDWARRANTY

Thisappliancemustbeinstalledandcommissionedbyafullyqualified,registeredengineer.A“DeclarationofcompletionCertificate”
mustbeobtainedfortheinstallationandretainedbytheenduser.Failuretocomplywiththeserequirementsmayvoidyourwarranty.
You,astheenduser,haveacontractbylawwiththesupplier/dealerfromwhomyoupurchasedtheproduct.Thatdealerthenhasthe
samecontractwiththemanufacturerorwholesalerandthesehaveacontractwiththeirsuppliers.

ALLCLAIMSMUSTFOLLOWTHISPROCEDURE.

ThankyouforchoosingaProductfromBroseleyFiresLtd.Thiswarrantygivesyouspecificlegalrights.Thestatutoryrightsofthe
consumerarenotaffectedbythewarranty,ortheconsumers’rightsagainstthedealerarisingfromtheirsales/purchasecontract.

Themanufacturers’warranty:

YourProductwillbefreefromdefectiveparts,material,andworkmanshipatthetimeofitsoriginalpurchaseforaperiodofone(1)
year.ThisWarrantywillbecomeactiveasofonemonthfromthedateofdelivery.

Thiswarrantydoesnotcoveranyfailureoftheunitduetonormalwearandtear,misuse,abuse,accident,illegalmodification,illegal
installationorrepair,damageresultingfromimproperuseorfailuretomaintaintheproduct.Variationsincolorandtexturearea
naturalcharacteristicofcastironproducts.Colourchangesmayresultfromexposuretolightandotherelementswhichareapartofthe
agingprocess.Thesematerialvariationsandchangesarenotcoveredbythiswarranty.

Ifduringthewarrantyperiod,thisProductfailstooperateundernormaluseandservice,duetodefectsinmaterialand/or
workmanship,BroseleyFireswilleitherrepairorreplacetheproduct.Therepairedorreplacedproductshallbewarrantedforthe
remainingperiodoftheoriginalwarranty+thetimetakentodaysfromthedateofrepair,whicheverislonger.

Repairorreplacementmayinvolvetheuseoffunctionallyequivalentreconditionedunits.Replacedpartsorcomponentswillbecome
thepropertyofBroseleyFires.

Shouldyouwishtoclaimunderthewarranty,pleasecontactthesupplier/dealerfromwhomyoupurchasedtheappliance.Donot
claimdirectlytoBroseleyFires,astheyareunabletoprocessanydirectclaimfromanenduser.

Productdesignandanyspecificationsaresubjecttochangewithoutnotice.Thisisduetoourcontinuousproductdevelopmentand
improvement.Thebuyerwillnotbeentitledtorequestfreeupgradestothenewdesignorcompensationforpreviouslypurchased
productsoranyproductsonorder.

•ThisWarrantycoversallBroseleyFirescostswithintheWarrantyperiod.

IftheapplianceremainsuninstalledforaperiodgreaterthansixmonthsfromdateofdeliverytheWarrantywillbecomeactivesix
monthsfromthedateoforiginalinvoicetothedistributor.

INNOEVENTSHALLBROSELEYFIRESBELIABLEFORINCIDENTALORCONCEQUENTIALDAMAGESOFANYNATUREWHATSOEVER,INCLUDINGBUTNOTLIMITEDTOLOST
PROFITSORCOMMERCIALLOSS,TOTHEFULLEXTENTTHOSEDAMAGESCANBEDISCLAIMEDBYLAW.(ifapplicable)

NON‐COVERAGEOFTHEGUARANTEE

Theconsumableitemswithintheproductarenotcoveredbythewarranty,noristheglass
Iftheend‐user’sclaimshouldnotbecoveredbythisguarantee,theend‐usershallbeliableforcostsincurredbyBroseleyFiressuchas
calloutandinspectioncostsforexaminationoftheproduct,transportationcostsoftheproductaswellasanyotherrelevantcosts.
If,afterhavingbeeninformedaboutthenon‐coverageoftheguarantee,theend‐userwantstohavetherepairsdone,theend‐user
shalladditionallypayforanysparepartsusedandforthelabourandtransportationcostsincurred.Ifrepairsarecarriedoutunderthis
guarantee,theremainingguaranteeperiodfortheproductshallbeextendedbytheperiodoftimethathaselapsedsincethecomplaint
wasofficiallyloggedwithBroseleyFiresuntiltherepairshavebeencompleted

ACOPYOFOURFULLTERMSANDCONDITIONSISAVAILABLEONREQUEST.

**End‐usermeansthenaturalorlegalpersonwhoownstheproductandwhohasnotacquireditwithaviewtoresellingorinstallingit
inthecourseofbusiness
