BRP ROTAX 125 MAXevo Operating instructions

BRP-Rotax GmbH & Co KG | Rotaxstraße 1 | 4623 Gunskirchen, Austria | T: [phone] | F: [phone]
0 www.rotax.com | www.rotax-kart.com
for ROTAX®-enginestype
125 MAXevo
125 JUNIOR MAX evo
125 MINI MAX evo
125 MICRO MAX evo
Part no.298061
REPAIR MANUAL 修護手冊

BRP-Rotax
REPAIR MANUAL 修護手冊
INTRO
Page 1
Effectivity: 125 MAX evo, Junior MAX
evo, Mini MAX evo, Micro MAX evo
Edition - February 01 2018 /Rev. 0
Identifies an instruction, which if not followed may cause injury or endanger the life of
the driver, mechanic or third party.
此（警告）標識說明：如果不遵守可能會造成傷害或危及駕駛員、技師或其他人的生命
m WARNING 警告
Denotes an instruction which if not followed may severely damage the engine.
Noncompliance might lead to health hazards under certain conditions.
表示如果不遵守可能會嚴重損壞發動機。在某些情況下，不遵守可能會導致危害健康。
ATTENTION 注意
Environmental notes give you tips on environmental protection.
為您提供有關環境保護的提示。
ENVIRONMENTAL NOTE 環境相關注意事項
Chapter章節: INTRO GENERAL INFORMATION基本訊息
Preface前言 Before carrying out repair work on the engine, read the Repair Manual carefully.
If any passages of the Manual are not clearly understood or if you have questions, please
contact an authorized Distribution or Service Center for ROTAX®-kart engines.
在對發動機進行維修工作之前，請仔細閱讀維修手冊。
如果對手冊中的任何章節有不清楚的理解或者有任何疑問，請聯繫 ROTAX®-kart 發動機的
授權分銷或服務中心。
Contents目錄 This Repair Manual contains instructions for all the necessary repair and maintenance
work on the ROTAX®-Engine Type 125 MAX evo, 125 Junior MAX evo, 125 Mini MAX
evo and 125 Micro MAX evo.
本維修手冊包含對 ROTAX®-Engine Type 125 MAX evo、125 Junior MAX evo
、125 Mini MAX evo 和 125 Micro MAX evo 進行所有必要維修和保養工作的說明。
Symbols used This Manual uses the following symbols to emphasize particular information. This
information is important and must be observed.
使用的符號 本手冊使用以下符號來強調特定信息。 這些信息很重要，必須遵守
NOTE 注意事項
Indicates supplementary information which may be needed to fully complete or
understand an instruction.
以下訊息的補充標示，指得是需要完整完成、或完全理解
✔ Denotes a checking operation 表示：操作檢查
TIP提示 This information gives you additional advice and tips
此信息為你提供額外的建議與技巧

BRP-Rotax
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Notes
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Effectivity: 125 MAX evo, Junior MAX
evo, Mini MAX evo, Micro MAX evo
Edition - February 01 2018 /Rev. 0
NOTES 筆記

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Chapter: Chapter 1 GENERAL NOTE
第一章 一般注意事項
TOPICS IN THIS CHAPTER 本章節主題
Abbreviations and terms used in this Manual 手冊中的縮寫與術語 ............................................................... 3
Safety 安全相關事宜 ........................................................................................................................................... 4
Safety notice 安全須知 .................................................................................................................................... 4
Instruction 指引 ............................................................................................................................................... 6
Technical documentation 技術文檔. ................................................................................................................ 8
Use for intended purpose 使用目的 ................................................................................................................ 9
Technical data 技術規格 .................................................................................................................................. 10

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Purpose This Repair Manual is based on information and the state-of-knowledge of BRP-Rotax of
the product current at the date of issue.
目的 本維修手冊基於發布之日當前產品的 BRP-Rotax 信息和知識狀態。
Documentation For additional information on engines, maintenance or parts, you can also contact your
nearest authorized ROTAX®-Engine distributor.
文件 有關發動機、維護或零件的更多信息，您也可以聯繫離您最近的 ROTAX®-Engine
授權經銷商。
ROTAX®
Distributors
（經銷商）
Engine serial
number
發動機序號
ROTAX® Authorized Distributors for Kart Engines. See on web at the official Homepage
http://www.rotax-kart.com.（請參考左邊這個網址）
If you have any concerns or questions, always keep your engine serial number ready for
questions from your dealer, as the manufacturer makes modifications to the engine for
product improvement. The engine number is stamped on the clutch side housing half. See
Figure 1.
如果您有任何疑慮或問題，需提供您的發動機序（列）號以便經銷商處理問題甚至會修改發動
機以改進產品。
發動機編號印在離合器側的曲軸半箱上。 參見圖 1。
Figure 1.1: Position of the engine serial number
表示：發動機序號位置

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ABBREVIATIONS AND TERMS USED IN THIS MANUAL
本手冊中使用的縮寫和術語
Abbreviations
縮寫
Description
詳述
°C
Degree Celsius (Centigrade) 攝氏度
°F
Degree Fahrenheit 華氏度
rpm
Revolutions per minute 每分鐘轉速
125 MAX evo
see Manual (Type designation) 型號名稱-細節需查閱手冊
125 Junior MAX evo
see Manual (Type designation) 型號名稱-細節需查閱手冊
125 Mini MAX evo
see Manual (Type designation) 型號名稱-細節需查閱手冊
125 Micro MAX evo
see Manual (Type designation) 型號名稱-細節需查閱手冊
INTRO
Introduction （介紹）
IPC
Illustrated Parts Catalog 圖解零件目錄
h
Hours （小時）
OM
Operators Manual （操作手冊）
kg
Kilograms （公斤）
MON
Motor Octane Number (高負荷辛烷值)
n.a.
not available （不可以）
Nm
Newton meter （扭力：牛頓米）
Rev.
Revision （修訂版次）
RON
Research Octane Number （低負荷辛烷值）
RM
Repair Manual （維修手冊）
S/N
Serial Number （系列編碼）
SI
Service Instruction （服務說明）
SL
Service Letter 服務信件
part no.
Part number （零件料號）
V
Volt 伏特（電壓）

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Non-compliance can result in serious injuries or death!
Comply with the safety advice of the engine and kart manufacturer.
不遵守可能會導致
重傷或死亡！糗遵守發動機和卡丁車製造商的安全建議。
m
WARNING 警告
SAFETY 安全相關事宜
General note 一般注意事項
Although the reading of such information does not eliminate the hazard, the understanding
the information will promote its correct use. Always take care by conducting manual work
and use safety equipment. The information and components-/system descriptions con-
tained in this Manual are correct at the time of publication. BRP-Rotax, however, main-
tains a policy of continuous improvement of its products without imposing upon itself any
obligation to install them on its products previously manufactured. 雖然閱讀這些信息並不
能消除危險，但了解這些信息將促進其正確使用。 施作過程一定要小心、並使用安全的設
備來進行。 本手冊中包含的信息和組件/系統說明在出版時是正確的。 但是，BRP-Rotax
的政策會堅持對其產品進行持續改進，但不會將這些改進對應在其先前製造的產品上（此
非義務）
Revision 修訂 BRP-Rotax reserves the right at any time, and without incurring obligation, to remove, re-
place or discontinue any design, specification, feature or other details. BRP-Rotax 保留
隨時刪除、替換或終止任何設計、規格、功能或其他細節的權利，但不承擔任何義務。
Specifications 規格 Specifications are given in the SI metric system with the USA equivalent in parenthesis. 規格以 SI
公制系統為主，括號中為英制數據(美國使用)。
SAFETY NOTICE 安全注意事項
General note 一般注意事項
This information relates to the preparation and use of ROTAX® Kart engines and has
been utilized safely and effectively by BRP-Rotax. However, BRP-Rotax disclaims liability
for all damage and/or injuries resulting from the improper use of the contents. BRP-Rotax
strongly recommend that any service be carried out and/or verified by a highly skilled pro-
fessional mechanic. 此信息與 ROTAX® Kart 引擎的準備和使用有關，並已被 BRP-
Rotax 安全有效地運用。 但是BRP-Rotax 不會對於因使用不當而造成的所有損壞和/或傷
害承擔責任。 BRP-Rotax 強烈建議由高度熟練的專業技師執行和/或驗證任何服務。
Manual 手冊 This Manual has been prepared as a guide to correctly service and maintain all ROTAX®
Kart engines.
This Manual uses technical terms which may be slightly different from the ones used in
the Illustrated Parts Catalog.

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It is understood that this Manual may be translated into another language. In the event of
any discrepancy the English version prevails. 本手冊旨在作為正確保養和維護所有
ROTAX® Kart 發動機的指南。
本手冊使用的技術術語可能與圖解零件目錄中使用的術語略有不同。
本手冊可能會被翻譯成另一種語言。 如有任何差異，以英文版本為準。
Warning 警告 It is your responsibility to be completely familiar with the safety instructions including warn-
ings and cautions described in this Manual. These warnings and cautions advise of specif-
ic operating and servicing methods that, if not observed, can cause a serious engine
malfunction or cause the engine to lose power which can result in serious injury, damage
to equipment or even to death.
It is, however, important to understand that these warnings and cautions are carefully
checked. BRP-Rotax can not evaluate and advise the user of all conceivable ways in
which service might be done or of the possible hazardous consequences that may occur.
您有責任完全熟悉本手冊中描述的安全說明，包括各警告和注意事項。 這些警告和注意事
項建議了特定的操作和維修方法，如果不遵守這些方法，可能會導致嚴重的發動機故障或
導致發動機失去動力從而導致嚴重的人身傷害、設備損壞甚至死亡。
但是，重要的是要明敗這些警告和注意事項都必須執行仔細檢查。 BRP-Rotax 無法評估和
建議用戶所有可能的服務方式或可能發生的危險後果。
Safety instruction 安全指引
In addition to observing the instructions in our Manual, general safety and accident pre- ventative
measures, legal regulations and regulations of any superior authority must be observed.
Where differences exist between this Manual and regulations provided by any authority, the more
stringent regulation should be applied.
除了遵守我們手冊中的說明外，還必須遵守一般安全和事故預防措施、法律法規和任何上級機構的規定。
如果本手冊與任何權威機構提供的規定存在差異，則應採取較嚴格的規定。

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Illustration 插圖 The content depicts parts and/or procedures applicable to the particular product at its time
of manufacture. It does not include dealer modifications, whether authorized or not by
BRP-Rotax, after manufacturing the product. 內容描述了在製造時適用於特定產品的部件
或程序。 不包括經銷商在製造產品後進行的修改，無論是否由 BRP-Rotax 授權。
Locking devices鎖固、固定裝置 Locking devices (e.g. locking tab, self-locking fasteners, etc.) must be
installed or replaced with new ones, where specified. If the efficiency of a locking device is
impaired, it must be replaced.鎖固裝置（例如鎖定片、自鎖緊固件等）安裝或更換時都必
須使用新品。
Torque wrench
tightening
鎖固扭力的實施
INSTRUCTION 指引
Torque wrench tightening specifications must be strictly adhered to. 必須嚴格遵守鎖固扭力
規範數值。
NOTE 注意事項
If not specified otherwise, the threads are not lubricated when fastened. 如果沒有
特別作指定，螺紋在鎖固時需不需作潤滑。
General note 一般注意事項
Engines require instructions regarding their application, use, operation, maintenance and
repair.
Technical documentation and directions are useful and necessary complementary ele-
ments for personal instructions, but can by no means substitute theoretical and practical
instructions.
These instructions should cover explanation of the technical context, advice for operation,
maintenance, use and operational safety of the engine.
發動機需要有關其應用、使用、操作、維護和維修的說明。
技術文檔和指引是個人指導的有用和必要的補充要素，但絕不能替代理論和實踐指導。
這些說明應包括對發動機的技術背景的解釋、操作、維護、使用和使用安全的建議。
Safety notice 安全注意事項 In this technical Manual passages concerning safety are especially
marked. Pass on safety warnings to other users! 在本技術手冊中，已特別標註了有
關安全的段落。 將安全警告傳遞給所有用戶！
Modifications 改裝 Non-approved modifications to the engine and associated components likewise releases
BRP-Rotax from its warranty obligations. 對於發動機和相關部件的未經准許的改裝，
BRP-Rotax將不進行保修義務。
Accessories 配件 This engine must only be operated with accessories supplied, recommended and re-
leased by BRP-Rotax. Modifications are only allowed after the exceptional advice or ap-
proval by the engine manufacturer. 本發動機只能使用 BRP-Rotax 提供、推薦和發布的
配件來施作。 只有在獲得發動機製造商的特殊建議或准許後，才可進行改裝。

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Spare parts must comply with the requirements defined by the engine manufacturer. This is only warranted by use
of GENUINE ROTAX® spare parts and/or accessories (see IPC) or suitable equivalent in the manufacturer‘ s opinion.
Otherwise, any limited warranty by BRP-Rotax is null and void (see latest Warranty Conditions). Spare parts are
available at the authorized ROTAX® Distribution- and Service Center. Any warranty by BRP-Rotax becomes null and
void if spare parts and or accessories other than GEN- UINE ROTAX® spare parts and/or accessories are used (see
latest Warranty Conditions).
備用零件必須符合發動機製造商規定的要求。 只有使用 GENUINE ROTAX®
備件或配件
（參見
IPC）或製造商認為合適的等效物才能保證這一點。 否則，BRP-Rotax 的任何有限保修均無效（請參閱最新
的保修條件）。
備用零件可在授權的 ROTAX® 分銷和服務中心取得。 如果使用了 GEN-UINE ROTAX® 備件和/
或附
件以外的備件或配件，
BRP-Rotax 的任何保修將失效（請參閱最新的保修條件）。
ATTENTION 注意
Use only tools and appliances which are either cited in this Manual or in the Illustrated Parts Catalog of the relevant
engine type for exceptional repair work.
特殊維修工作。
只可使用本手冊或相關發動機類型的零件圖解目錄中引用的工
具和設備來進行
ATTENTION 注意
Spare parts 備件（備用零件）
Tools 工具

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Engine 發動機 A fundamental requirement is that on removal of the engine for repair or maintenance pur-
poses it should be secured on the Special Tools part no. 877930 (Trestle support) and part
no. 676052 (Trestle adapter) available at your authorized Distributor or Service center for
ROTAX® Kart Engines. 基本要求：在出於維修或維護目的而拆卸發動機時，應將其固定
在特殊工具: 料號 877930(支撐支架)。 ROTAX® Kart 發動機的授權經銷商或服務中心提
供 676052(轉接支架)。
TECHNICAL DOCUMENTATION 技術文檔
General note 一般注意事項
The information contained is based on data and experience that are considered applicable
for skilled mechanics under normal conditions.
Due to the fast technical progress and fulfillment of particular specifications of the custom-
ers it may occur that existing laws, safety prescriptions, constructional and operational
regulations cannot be transferred completely to the object bought, in particular for special
constructions, or may not be sufficient.
在正常條件下，以下鎖包含的信息適用於熟練技工的經驗和數據。
由於技術快速的進步和為了滿足特定規格，現有的法律、安全規定、結構和操作規定可能
無法完全轉移到所購買的對像上，特別是對於特殊結構，也許不夠使用 .
Status 狀態 The current edition of the Manual is shown at the bottom of the pages or on the front
cover. 本手冊當前的版本顯示在頁面底部或封面上。
Reference 參考 Any reference to a document refers to the latest edition issued by BRP-Rotax, if not stated
otherwise. 除非另作言明，對文件的任何參考均以 BRP-Rotax 發布的最新版本為主。
Illustrations 插圖 The illustrations in this Manual are sketches and show a typical arrangement. They may
not represent in full detail or the exact shape of the parts which have the same or similar
function. Therefore deduction of dimensions or other details from illustrations is not permit-
ted as the scale may not be 1:1. 本手冊中的插圖是概況圖，顯示基本的典型配置。 它們
或許無法完整詳細地表示具有相同或相似功能的部件確切形狀。 因此，不允許從插圖中來
認定尺寸或其他細節，因為比例可能不是 1:1。
NOTE 注意事項
The Illustrations and Documents in this Manual are stored in a database and are
provided with a consecutive number.
This number (e.g. KA_125MAX_001) is of no significance for the content.
本手冊中的插圖和文檔存儲在數據庫中，並提供連續編號。
這些數字對內容沒有意義（例如 KA_125MAX_001 ）

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Non-compliance can result in serious injuries or death! 不遵守可能會導致重傷或死亡！
m WARNING 警告
USE FOR INTENDED PURPOSE 使用之預期目的
Safety note 安全注意事項
Use 用途
The ROTAX Engine Type 125 MAX has been designed and developed exclusively for use
in a Kart. Any other use renders the BRP-Rotax factory limited warranty null and void.
ROTAX 125 MAX型發動機是專為卡丁車而設計和開發。 任何其他用途都會導致 BRP-
Rotax 工廠有限的保修失效。
Maintenance and
repair conditions
保養和維修條件
Use for intended purpose also includes observation of the operational, maintenance and
repair conditions prescribed by the manufacturer. This is a crucial factor concerning the re-
liability of the engine and can increase the durability of the engine.
遵守製造商規定的操作、維護和維修條件。 是關乎發動機可靠性的關鍵因素，可提高發動機
的耐用性。

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TECHNICAL DATA 技術規格
Engine Type 引擎型式
125 MAX evo / 125 Junior MAX evo / 125 Mini
MAX evo / 125 Micro MAX evo
Bore/stroke 內徑/行程
54.00 mm / 54.5 mm
Displacement 排氣量
125.0 cc
Nominal power (max.) 最大功率
125 MAX evo
125 Junior MAX evo
125 Mini MAX evo
125 Micro MAX evo
22 kW at 11500 rpm
17 kW at 8500 rpm
11 kW at 8500 rpm
6 kW at 7500 rpm
Torque (max.) 最大扭力
125 MAX evo
125 Junior
MAXevo125 Mini
MAX evo 125 Micro
MAX evo
21 Nm at 9000 rpm
19 Nm at 8500 rpm
13 Nm at 8000 rpm
9 Nm at 7500 rpm
Idle speed
怠速轉速
between 1500 and 2000 rpm
介於1500 至2000 rpm
Highest permissible speed 最高轉速
125 MAX evo
125 Junior MAX evo
125 Mini MAX evo
125 Micro MAX evo
13500 rpm (at operation on the track, under load)
12200 rpm (at operation on the track, under load)
11500 rpm (at operation on the track, under load)
10500 rpm (at operation on the track, under load)
(賽道上、有負荷的工況)
Ignition unit 點火模組
Contactless, (variable) digital coil ignition
無接觸、可變點火（ＣＤＩ）
Spark plug 火花塞
NGK GR8DI-8 or NGK GR9DI-8
Electrode gap
火花塞電極間隙
<1 mm
<1.20 mm for 125 Micro, 125 Mini MAX evo
Fuel 燃油規格
Super, unleaded fuel
（有鉛或無鉛汽油）
RON (min.)
汽油最低辛烷值牌號
Min. 95 Octane
（汽油最低辛烷值牌號：95）
Cooling
冷卻
Liquid cooling: Cooling circuit with integrated coolant
pump
水冷：迴路與水泵整合
Flow rate of the coolant pump
approx. 22 liters at 11000 rpm

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水泵流量
11000 rpm狀態下，大約22公升
Coolant mixture
冷卻液 混合量
100 % Water (distilled). Drain water after operation in
cold condition to prevent freezing.
使用100% 蒸餾水
發動機冷機狀態下，把水漏掉、以避免結凍
Coolant capacity
冷卻液容量
0.6 liter
0.6 公升
Engine lubrication
發動機潤滑油
Oil-in-gasoline lubrication, synthetic 2 Stroke oil
預混合式，二行程合成機油，建議機油如以下括弧內
的指定規格
(RO- TAX XPS KART-TEC Oil part no. 29460 and
ROTAX
SYNMAX Oil recommended).
Mixture ratio
（機油）混合比率
1:50 (2 % oil)
1:50 (汽油98%, 機油2%)

BRP-Rotax
REPAIR MANUAL 修復手冊
Chapter 1
Page 12
Effectivity: 125 MAX evo, Junior MAX
evo, Mini MAX evo, Micro MAX evo
Edition - February 01 2018 /Rev. 0
Engine Type
125 MAX evo / 125 Junior MAX evo / 125 Mini
MAX evo / 125 Micro MAX evo
Lubrication of the differential drive
差速驅動潤滑
SAE Engine oil 15W-40
Engine oil capacity
發動機機油容量
50 ml (for plastic balance gears)
塑膠平衡軸款：50 cc.
100 ml (for steel balance gears)
鋼質平衡軸款：100cc.
Engagement speed
離合器搭接轉速
approx. 4000 rpm
大約 4000 rpm
Power transmission from centrifugal clutch to the rear
axle of the kart
從離心式離合器到卡丁車後橋的動力傳輸
(簡譯：傳動方式)
roller chain
滾子鏈
Chain dimension
鍊條尺寸
7.75 x 4.6 x 4.5
Number of teeth of the drive sprocket
驅動鏈輪（前鏈輪）的齒數
11, 12, 13, 14, 15, 16 teeth
11, 12, 13, 14, 15, 16 齒
Weight /dry
乾燥重量
approx 12 kg
約 12公斤
without intake silencer, carburetor, fuel pump, radia-
tor, exhaust and battery
不包含：進氣消音器、化油器、燃油泵、散熱水箱、
排氣系統以及電池

BRP-Rotax
REPAIR MANUAL 修復手冊
Chapter 2
Page 2
Effectivity: 125 MAX evo, Junior MAX
evo, Mini MAX evo, Micro MAX evo
Edition - February 01 2018 /Rev. 0
Chapter: Chapter 2
MAINTENANCE
TOPICS IN THIS CHAPTER 本章節主題
General note 一般注意事項 ............................................................................................................................... 2
Authorized personnel 授權人員 ........................................................................................................................ 3
Process advice 建議的工序 ............................................................................................................................... 4
Consumable materials 耗材 .............................................................................................................................. 7
Special tools 特殊工具 ..................................................................................................................................... 10
Inspection and servicing intervals of the engine components 發動機部件的檢查和維修間隔期 ................ 12
Contents 內容 The information given in the Repair Manual is based on data and experience which are
considered to be applicable for a skilled mechanic under normal working conditions. 維
修手冊中提供的信息是基於數據和經驗，這些數據與經驗被認為適用於熟練技工在正
常工作條件的狀況。
Table of contents表格內容
In this chapter the repair of engine ROTAX® 125 MAX evo (incl. Junior-, Mini-, Micro MAX
evo) is described. Some overlapping maintenance instructions are treated as generally
valid information at the beginning of this section. 本章介紹了發動機 ROTAX® 125 MAX
evo（包括 Junior-、Mini-、Micro MAX evo）的維修。 在本節的開頭，一些重複的維護說
明是很有效的信息。

BRP-Rotax
REPAIR MANUAL 修復手冊
Chapter 2
Page 1
Effectivity: 125 MAX evo, Junior MAX
evo, Mini MAX evo, Micro MAX evo
Edition - February 01 2018 /Rev. 0
Safety notice
安全須知
GENERAL NOTE 一般注意事項
Procedures and
limits程序與限制
The procedures and limits in this Manual constitute the manufacturers official recommen-
dation for engine maintenance and operation 本手冊中的程序和相關限制就是製造商對發動
機維護和操作的官方建議
Instruction 操作說明
The guidelines given in the Repair Manual are useful and necessary supplements to train-
ing. They, however, cannot substitute competent theoretical and practical personal
instruction. 修復手冊中給出的指引是對培訓有效且必要的補充。但絕不能替代理論和實踐
指導。
Modifications 改造 Non-authorized modifications as well as the use of components and auxiliary components
not corresponding to the installation instructions exclude any liability of the engine
manufacturer 未經授權的改裝以及使用不符合安裝說明的部件和輔助部件，發動機製造商
將不承擔任何責任
Parts and
accessories
部件和配件
We particularly emphasize that parts and accessories not supplied as genuine BRP-Rotax
parts are not verified for suitability by BRP-Rotax and thus are not authorized for use. In-
stallation and/or use of such products may possibly change or negatively influence the
constructive characteristics of the engine. For damages resulting from use of non-genuine
parts and accessories manufacturer refuses any liability.在此特別強調，並非正品 BRP-Rotax
提供的部件和配件因爲未經 BRP-Rotax 驗證適用，所以無法授權使用。 安裝和/或使用此類產
品可能會改變或對發動機的結構特性產生負面影響。 對於因使用非原廠部件和配件而造成的
損壞，製造商拒絕承擔任何責任
Special tools 特殊工具
Maintenance of engines and systems requires special knowledge and special tools. Use
only the special tools recommended by BRP-Rotax when disassembling and assembling
the engine. 發動機與系統的維護需要特殊知識及特殊工具。 拆解和組裝發動機時，只能
使用 BRP-Rotax 推薦的專用工具。
Non-compliance can result in serious injuries or death!
若不遵守可能會導致重傷或死亡！
Besides our instructions in the documentation supplied, also respect the generally valid safety and
accident preventive directives and legal regulations.
除了在此提供的文檔中的說明外，一般普及的
安全和事故預防指令和法律法規也都應遵守。
m
WARNING

BRP-Rotax
REPAIR MANUAL 修復手冊
Chapter 2
Page 3
Effectivity: 125 MAX evo, Junior MAX
evo, Mini MAX evo, Micro MAX evo
Edition - February 01 2018 /Rev. 0
AUTHORIZED PERSONNEL授權人員
General note 一般注意事項 It is a requirement that all organizations or individuals have the required
special tooling available and the necessary, training or experience to perform all tasks
outlined. 要求所有團隊或個人都配有所需的特殊工具以及經過必要的培訓與經驗來執
行本冊所述的所有任務。
Type-specific training
特定型式的培訓
Any task outlined herein may be performed if the organization or individual has met the fol-
lowing conditions: 如果團隊或個人可滿足以下條件，則可以執行本冊所述的所有任務：
Requisite knowledge必備的知識
• Experience in performing the task and knowledge of ROTAX® Installation/Operators
Manual and Repair Manual執行任務的經驗和 ROTAX® 安裝/操作手冊及修復手冊
的知識
Including: 包含：
• Suitable work environment to prevent contamination or damage to engine parts or
modules. 合適的工作環境，以防止污染、損壞發動機零件或模塊。
• Appropriate tools and fixtures as outlined in the ROTAX® Repair Manual.
ROTAX® 維修手冊中概述的適當工具和固定裝置。
• Reasonable maintenance practices are utilized. 實施合理的維護。
Information 信息 Maintenance organizations and individuals are encouraged to contact BRP-Rotax through
its worldwide distribution network for information and guidance on any of the tasks out-
lined herein. 在此鼓勵各個團隊或個人通過其全球經銷網絡聯繫 BRP-Rotax，以獲取有關
本冊所述的所有任務的信息和指導。

BRP-Rotax
REPAIR MANUAL 修復手冊
Chapter 2
Page 4
Effectivity: 125 MAX evo, Junior MAX
evo, Mini MAX evo, Micro MAX evo
Edition - February 01 2018 /Rev. 0
PROCESS ADVICE 建議的工序
Safety note 安全注意事項
m WARNING 警告
Non-compliance can result in serious injuries or death! 不遵守可能會導致重傷或死亡！
When carrying out maintenance and service work, respect without fail the safety regulations. 在進行維護
和服務工作時，請務必遵守安全規定。
Ignition “OFF” 熄火
m WARNING 警告
Non-compliance can result in serious injuries or death! 不遵守可能會導致重傷或死亡！
This precautionary measure serves to avoid any injuries in case of an unintentional start of the engine.
Principally ensure the following at each maintenance event:1.) Ignition “OFF“ and system grounded, 2)
Disconnect battery and secure engine against uninten- tional operation. 以下預防措施用意在於避免在發
動機意外啟動時造成任何傷害。 在每次維護時，主要確保以下幾點：1.) 點火「關閉」且系統接地，2) 斷
開電池並防止發動機意外運行。
Handling of fluids 流體 (流質) 處理
m WARNING 警告、
Non-compliance can result in serious injuries or death! 不遵守可能會導致重傷或死亡！
Non-compliance with this instruction may cause severe burns or scalding! Hot engine parts! Always allow
the engine to cool down to ambient temperature before starting work. 不遵守此說明可能會導致嚴重燒傷
或燙傷！ 發動機部件很燙！ 在開始工作之前，一定要先讓發動機冷卻至環境溫度。
At maintenance of cooling-, lubricating and fuel system take care without that no contami- nation, metal
chips, foreign material and/or dirt enters the system. 在維護冷卻、潤滑和燃油系統時要小心，不要讓污染物、
金屬屑、異物和/或灰塵進入系統內。
Disassembly 拆解 At disassembly of the engine, mark the components as necessary to avoid any mix-up.
Take care of these marks, do not ruin them. 在拆卸發動機時，根據需要將部件作避免混淆
的標記。維持好這些標記，不要破壞它們。