BRP ROTAX 125 MAXevo Operating instructions

BRP-Rotax GmbH & Co KG | Rotaxstraße 1 | 4623 Gunskirchen, Austria | T: [phone] | F: [phone]
0 www.rotax.com | www.rotax-kart.com
for ROTAX®-enginestype
125 MAXevo
125 JUNIOR MAX evo
125 MINI MAX evo
125 MICRO MAX evo
Part no.298061
REPAIR MANUAL 修護手冊

BRP-Rotax
REPAIR MANUAL 修護手冊
INTRO
Page 1
Effectivity: 125 MAX evo, Junior MAX
evo, Mini MAX evo, Micro MAX evo
Edition - February 01 2018 /Rev. 0
Identifies an instruction, which if not followed may cause injury or endanger the life of
the driver, mechanic or third party.
此（警告）標識說明：如果不遵守可能會造成傷害或危及駕駛員、技師或其他人的生命
m WARNING 警告
Denotes an instruction which if not followed may severely damage the engine.
Noncompliance might lead to health hazards under certain conditions.
表示如果不遵守可能會嚴重損壞發動機。在某些情況下，不遵守可能會導致危害健康。
ATTENTION 注意
Environmental notes give you tips on environmental protection.
為您提供有關環境保護的提示。
ENVIRONMENTAL NOTE 環境相關注意事項
Chapter章節: INTRO GENERAL INFORMATION基本訊息
Preface前言 Before carrying out repair work on the engine, read the Repair Manual carefully.
If any passages of the Manual are not clearly understood or if you have questions, please
contact an authorized Distribution or Service Center for ROTAX®-kart engines.
在對發動機進行維修工作之前，請仔細閱讀維修手冊。
如果對手冊中的任何章節有不清楚的理解或者有任何疑問，請聯繫 ROTAX®-kart 發動機的
授權分銷或服務中心。
Contents目錄 This Repair Manual contains instructions for all the necessary repair and maintenance
work on the ROTAX®-Engine Type 125 MAX evo, 125 Junior MAX evo, 125 Mini MAX
evo and 125 Micro MAX evo.
本維修手冊包含對 ROTAX®-Engine Type 125 MAX evo、125 Junior MAX evo
、125 Mini MAX evo 和 125 Micro MAX evo 進行所有必要維修和保養工作的說明。
Symbols used This Manual uses the following symbols to emphasize particular information. This
information is important and must be observed.
使用的符號 本手冊使用以下符號來強調特定信息。 這些信息很重要，必須遵守
NOTE 注意事項
Indicates supplementary information which may be needed to fully complete or
understand an instruction.
以下訊息的補充標示，指得是需要完整完成、或完全理解
✔ Denotes a checking operation 表示：操作檢查
TIP提示 This information gives you additional advice and tips
此信息為你提供額外的建議與技巧

BRP-Rotax
REPAIR MANUAL 修護手冊
Notes
Page 2
Effectivity: 125 MAX evo, Junior MAX
evo, Mini MAX evo, Micro MAX evo
Edition - February 01 2018 /Rev. 0
NOTES 筆記

BRP-Rotax
REPAIR MANUAL 修復手冊
Chapter 1
Page 1
Effectivity: 125 MAX evo, Junior MAX
evo, Mini MAX evo, Micro MAX evo
Edition - February 01 2018 /Rev. 0
Chapter: Chapter 1 GENERAL NOTE
第一章 一般注意事項
TOPICS IN THIS CHAPTER 本章節主題
Abbreviations and terms used in this Manual 手冊中的縮寫與術語 ............................................................... 3
Safety 安全相關事宜 ........................................................................................................................................... 4
Safety notice 安全須知 .................................................................................................................................... 4
Instruction 指引 ............................................................................................................................................... 6
Technical documentation 技術文檔. ................................................................................................................ 8
Use for intended purpose 使用目的 ................................................................................................................ 9
Technical data 技術規格 .................................................................................................................................. 10

BRP-Rotax
REPAIR MANUAL 修復手冊
Chapter 1
Page 2
Effectivity: 125 MAX evo, Junior MAX
evo, Mini MAX evo, Micro MAX evo
Edition - February 01 2018 /Rev. 0
Purpose This Repair Manual is based on information and the state-of-knowledge of BRP-Rotax of
the product current at the date of issue.
目的 本維修手冊基於發布之日當前產品的 BRP-Rotax 信息和知識狀態。
Documentation For additional information on engines, maintenance or parts, you can also contact your
nearest authorized ROTAX®-Engine distributor.
文件 有關發動機、維護或零件的更多信息，您也可以聯繫離您最近的 ROTAX®-Engine
授權經銷商。
ROTAX®
Distributors
（經銷商）
Engine serial
number
發動機序號
ROTAX® Authorized Distributors for Kart Engines. See on web at the official Homepage
http://www.rotax-kart.com.（請參考左邊這個網址）
If you have any concerns or questions, always keep your engine serial number ready for
questions from your dealer, as the manufacturer makes modifications to the engine for
product improvement. The engine number is stamped on the clutch side housing half. See
Figure 1.
如果您有任何疑慮或問題，需提供您的發動機序（列）號以便經銷商處理問題甚至會修改發動
機以改進產品。
發動機編號印在離合器側的曲軸半箱上。 參見圖 1。
Figure 1.1: Position of the engine serial number
表示：發動機序號位置

BRP-Rotax
REPAIR MANUAL 修復手冊
Chapter 1
Page 3
Effectivity: 125 MAX evo, Junior MAX
evo, Mini MAX evo, Micro MAX evo
Edition - February 01 2018 /Rev. 0
ABBREVIATIONS AND TERMS USED IN THIS MANUAL
本手冊中使用的縮寫和術語
Abbreviations
縮寫
Description
詳述
°C
Degree Celsius (Centigrade) 攝氏度
°F
Degree Fahrenheit 華氏度
rpm
Revolutions per minute 每分鐘轉速
125 MAX evo
see Manual (Type designation) 型號名稱-細節需查閱手冊
125 Junior MAX evo
see Manual (Type designation) 型號名稱-細節需查閱手冊
125 Mini MAX evo
see Manual (Type designation) 型號名稱-細節需查閱手冊
125 Micro MAX evo
see Manual (Type designation) 型號名稱-細節需查閱手冊
INTRO
Introduction （介紹）
IPC
Illustrated Parts Catalog 圖解零件目錄
h
Hours （小時）
OM
Operators Manual （操作手冊）
kg
Kilograms （公斤）
MON
Motor Octane Number (高負荷辛烷值)
n.a.
not available （不可以）
Nm
Newton meter （扭力：牛頓米）
Rev.
Revision （修訂版次）
RON
Research Octane Number （低負荷辛烷值）
RM
Repair Manual （維修手冊）
S/N
Serial Number （系列編碼）
SI
Service Instruction （服務說明）
SL
Service Letter 服務信件
part no.
Part number （零件料號）
V
Volt 伏特（電壓）

BRP-Rotax
REPAIR MANUAL 修復手冊
Chapter 1
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Effectivity: 125 MAX evo, Junior MAX
evo, Mini MAX evo, Micro MAX evo
Edition - February 01 2018 /Rev. 0
Non-compliance can result in serious injuries or death!
Comply with the safety advice of the engine and kart manufacturer.
不遵守可能會導致
重傷或死亡！糗遵守發動機和卡丁車製造商的安全建議。
m
WARNING 警告
SAFETY 安全相關事宜
General note 一般注意事項
Although the reading of such information does not eliminate the hazard, the understanding
the information will promote its correct use. Always take care by conducting manual work
and use safety equipment. The information and components-/system descriptions con-
tained in this Manual are correct at the time of publication. BRP-Rotax, however, main-
tains a policy of continuous improvement of its products without imposing upon itself any
obligation to install them on its products previously manufactured. 雖然閱讀這些信息並不
能消除危險，但了解這些信息將促進其正確使用。 施作過程一定要小心、並使用安全的設
備來進行。 本手冊中包含的信息和組件/系統說明在出版時是正確的。 但是，BRP-Rotax
的政策會堅持對其產品進行持續改進，但不會將這些改進對應在其先前製造的產品上（此
非義務）
Revision 修訂 BRP-Rotax reserves the right at any time, and without incurring obligation, to remove, re-
place or discontinue any design, specification, feature or other details. BRP-Rotax 保留
隨時刪除、替換或終止任何設計、規格、功能或其他細節的權利，但不承擔任何義務。
Specifications 規格 Specifications are given in the SI metric system with the USA equivalent in parenthesis. 規格以 SI
公制系統為主，括號中為英制數據(美國使用)。
SAFETY NOTICE 安全注意事項
General note 一般注意事項
This information relates to the preparation and use of ROTAX® Kart engines and has
been utilized safely and effectively by BRP-Rotax. However, BRP-Rotax disclaims liability
for all damage and/or injuries resulting from the improper use of the contents. BRP-Rotax
strongly recommend that any service be carried out and/or verified by a highly skilled pro-
fessional mechanic. 此信息與 ROTAX® Kart 引擎的準備和使用有關，並已被 BRP-
Rotax 安全有效地運用。 但是BRP-Rotax 不會對於因使用不當而造成的所有損壞和/或傷
害承擔責任。 BRP-Rotax 強烈建議由高度熟練的專業技師執行和/或驗證任何服務。
Manual 手冊 This Manual has been prepared as a guide to correctly service and maintain all ROTAX®
Kart engines.
This Manual uses technical terms which may be slightly different from the ones used in
the Illustrated Parts Catalog.

BRP-Rotax
REPAIR MANUAL 修復手冊
Chapter 1
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Effectivity: 125 MAX evo, Junior MAX
evo, Mini MAX evo, Micro MAX evo
Edition - February 01 2018 /Rev. 0
It is understood that this Manual may be translated into another language. In the event of
any discrepancy the English version prevails. 本手冊旨在作為正確保養和維護所有
ROTAX® Kart 發動機的指南。
本手冊使用的技術術語可能與圖解零件目錄中使用的術語略有不同。
本手冊可能會被翻譯成另一種語言。 如有任何差異，以英文版本為準。
Warning 警告 It is your responsibility to be completely familiar with the safety instructions including warn-
ings and cautions described in this Manual. These warnings and cautions advise of specif-
ic operating and servicing methods that, if not observed, can cause a serious engine
malfunction or cause the engine to lose power which can result in serious injury, damage
to equipment or even to death.
It is, however, important to understand that these warnings and cautions are carefully
checked. BRP-Rotax can not evaluate and advise the user of all conceivable ways in
which service might be done or of the possible hazardous consequences that may occur.
您有責任完全熟悉本手冊中描述的安全說明，包括各警告和注意事項。 這些警告和注意事
項建議了特定的操作和維修方法，如果不遵守這些方法，可能會導致嚴重的發動機故障或
導致發動機失去動力從而導致嚴重的人身傷害、設備損壞甚至死亡。
但是，重要的是要明敗這些警告和注意事項都必須執行仔細檢查。 BRP-Rotax 無法評估和
建議用戶所有可能的服務方式或可能發生的危險後果。
Safety instruction 安全指引
In addition to observing the instructions in our Manual, general safety and accident pre- ventative
measures, legal regulations and regulations of any superior authority must be observed.
Where differences exist between this Manual and regulations provided by any authority, the more
stringent regulation should be applied.
除了遵守我們手冊中的說明外，還必須遵守一般安全和事故預防措施、法律法規和任何上級機構的規定。
如果本手冊與任何權威機構提供的規定存在差異，則應採取較嚴格的規定。

BRP-Rotax
REPAIR MANUAL 修復手冊
Chapter 1
Page 6
Effectivity: 125 MAX evo, Junior MAX
evo, Mini MAX evo, Micro MAX evo
Edition - February 01 2018 /Rev. 0
Illustration 插圖 The content depicts parts and/or procedures applicable to the particular product at its time
of manufacture. It does not include dealer modifications, whether authorized or not by
BRP-Rotax, after manufacturing the product. 內容描述了在製造時適用於特定產品的部件
或程序。 不包括經銷商在製造產品後進行的修改，無論是否由 BRP-Rotax 授權。
Locking devices鎖固、固定裝置 Locking devices (e.g. locking tab, self-locking fasteners, etc.) must be
installed or replaced with new ones, where specified. If the efficiency of a locking device is
impaired, it must be replaced.鎖固裝置（例如鎖定片、自鎖緊固件等）安裝或更換時都必
須使用新品。
Torque wrench
tightening
鎖固扭力的實施
INSTRUCTION 指引
Torque wrench tightening specifications must be strictly adhered to. 必須嚴格遵守鎖固扭力
規範數值。
NOTE 注意事項
If not specified otherwise, the threads are not lubricated when fastened. 如果沒有
特別作指定，螺紋在鎖固時需不需作潤滑。
General note 一般注意事項
Engines require instructions regarding their application, use, operation, maintenance and
repair.
Technical documentation and directions are useful and necessary complementary ele-
ments for personal instructions, but can by no means substitute theoretical and practical
instructions.
These instructions should cover explanation of the technical context, advice for operation,
maintenance, use and operational safety of the engine.
發動機需要有關其應用、使用、操作、維護和維修的說明。
技術文檔和指引是個人指導的有用和必要的補充要素，但絕不能替代理論和實踐指導。
這些說明應包括對發動機的技術背景的解釋、操作、維護、使用和使用安全的建議。
Safety notice 安全注意事項 In this technical Manual passages concerning safety are especially
marked. Pass on safety warnings to other users! 在本技術手冊中，已特別標註了有
關安全的段落。 將安全警告傳遞給所有用戶！
Modifications 改裝 Non-approved modifications to the engine and associated components likewise releases
BRP-Rotax from its warranty obligations. 對於發動機和相關部件的未經准許的改裝，
BRP-Rotax將不進行保修義務。
Accessories 配件 This engine must only be operated with accessories supplied, recommended and re-
leased by BRP-Rotax. Modifications are only allowed after the exceptional advice or ap-
proval by the engine manufacturer. 本發動機只能使用 BRP-Rotax 提供、推薦和發布的
配件來施作。 只有在獲得發動機製造商的特殊建議或准許後，才可進行改裝。