Brush Bandit 2550 User manual
STUMP GRINDER
MODELS 2550/2550T
OPERATING & PARTS MANUAL
BUILT WITH QUALITY
AND DESIGN FIRST
ATTENTION:
Dependingonwhatreplacement
parts you are ordering, we will
need the following information:
GRINDER COMPONENTS
Serial Number
Model Number of Grinder
ENGINE COMPONENTS
Brand
Engine Serial Number
Engine Model Number
ModelNo:_____________________
SerialNo:_____________________
DEALER:
Name: _______________________
Address:______________________
City/State:_____________________
PhoneNo:_____________________
DeliveryDate:__________________
EngineMake:__________________
SerialNo:_____________________
Clutch Make: __________________
Model:___________ S/N________
Copyright 10/14
MANUFACTURED BY
BANDIT INDUSTRIES, INC.
6750 Millbrook Road
REMUS, MICHIGAN, USA 49340
PHONE: (800) 952-0178 IN USA
PHONE: (989) 561-2270 OR 561-2272
FAX: (989) 561-2273 ~ SALES DEPT.
FAX: (989) 561-2962 ~ PARTS/SERVICE
E-MAIL: www.banditchippers.com
Copyright 4-14 FORM #WV-124
I have inspected this equipment and nd it in correct working condition. To the best of my knowledge,
the customer and his/her personnel are aware of, and agree to the above procedures.
Signed: ________________________________________________________ Date: ______________
(Dealer Representative)
The equipment has been thoroughly checked by the above named dealer representative, and I am
satised with his/her instructions. I have also read, understand, and agree to reverse side of page.
Signed: ________________________________________________________ Date: ______________
(Customer)
IT IS VERY IMPORTANT THAT THIS FORM IS FILLED OUT COMPLETELY & ACCURATELY. IF WE
CANNOT READ THE PURCHASER’S INFORMATION OR IT IS INCORRECT, OUR CUSTOMER LIST
WILL NOT BE ACCURATE.
IMPORTANT - THIS FORM MUST BE RETURNED TO THE
CUSTOMER DATA DEPARTMENT WITHIN TEN
(10) DAYS IN ORDER TO VALIDATE WARRANTY
Customer Data Department
6750 Millbrook Road
Remus, MI, USA 49340
Phone: (800) 952-0178 in USA
Phone: (989) 561-2270
Fax: (989) 561-2273
E-mail: www.banditchippers.com
WARRANTY VALIDATION FORM
(STUMP GRINDER)
1. ____ Customer has been instructed and understands operation and all safety aspects of operating the equipment.
2. ____ Customer has been instructed and understands that everyone within 100 feet (30 m) of machine must wear
personal safety equipment (i.e. hard hat, face shield, safety glasses, gloves, ear protection, etc.)
3. ____ Customer has been instructed and understands equipment maintenance schedules, procedures, and that
it is their responsibility to perform maintenance (i.e. retightening all fasteners as needed, clutch and belt
adjustments, etc.)
4. ____ Customer has been advised and understands not to reach near the cutter head with hands or feet or to be
locatednearthedebriseldwithenginerunning.Themachineoperatorsmustalways be located within
easy reach of all control and shut down devices.
5. ____ Customer understands to not start grinding a stump without checking for power lines, water lines, sewer
lines, phone lines, etc.
6. ____ Customer understands the purpose of and how to operate the shut down/shut off devices, and will not
attempt to override any safety devices or guards.
7. ____ Customer has been instructed and understands to always remove the ignition key and completely disconnect
battery from cables, wait for the cutter head to come to a complete stop, and to install the cutter head
lock before performing any type of maintenance on the machine. Allow all the time necessary for the
cutter head to come to a complete stop before opening the cutter head guard or starting any maintenance or
service procedures. Customer has been shown and understands the purpose of the beltshield inspection
holeandtonotattemptanymaintenanceuntilbeltsarevisuallyconrmedtohavecometoacompletestop.
8. ____ Customerhasbeeninstructedandunderstands:ToNot operate this machine without the factory approved
cutterheadguardassemblyinplace.ToNot operate this machine with any type of make shift cutter head
guard.ToNot operate this machine under any circumstances with the cutter guard open or unsecured.
9. ____ Customer has reviewed and understands limited warranty, and all written and visual instructions.
10. ____ Customer has received, been advised, and understands the manuals, and the Safety/Service video supplied
with the grinder.
11. ____ All Danger, Warning and Operational decals are properly displayed on equipment and fully understood by customer.
12. ____ Customer has been instructed, understands, and agrees that all potential operators must: See the supplied video,
be instructed on all Danger, Warning, and Operational decals, read the manual and follow the procedures.
PURCHASER / OWNER INFORMATION:
Company Name __________________________________ Contact Name _____________________
Mailing/StreetAddress _______________________________________ City _______________________
State __________________ Zip Code __________ Phone Number ( ___ ) __________________
E-mail ____________________________ Machine Model No. _________ SerialNo. ______________
Date Put Into Service ______ Machine Hours _______ Engine Make __________________________
DEALER / SELLER INFORMATION:
Dealer/Seller Name _______________________________ Contact Name _____________________
Mailing/StreetAddress _______________________________________ City _______________________
State __________________ Zip Code __________ Phone Number ( ___ ) __________________
Engine Serial No. ______________________
THIS IS GENERAL INFORMATION REVIEW, UNDERSTAND AND FOLLOW DETAILED
INFORMATION IN MANUALS AND DECALS AT ALL TIMES
START-UP PROCEDURES
Position the engage handle in the
disengaged position and start the
engine. Let the engine warm up at
1000 RPM’s. (Follow engine manual
information.)Themachinemayshow
signs of vibration until the engine can
setatfullthrottle.Theenginecauses
most of this vibration until it is brought
uptofullthrottle. Engagecutterwheel.
Once the engine is properly warmed
up, bring the engine to full throttle.
(Follow engine break-in procedures.)
Make sure to wear all personal
protection equipment and follow all
safety standards perANSI and OSHA
instructions. Examples of equipment:
hard hat, face shield, safety glasses,
gloves, ear protection, etc.
Signal Word Likelihood of Occurrence Degree of Potential
Injury or Damage
Will occur if warning is ignored
Can occur if warning is ignored
Will or can occur if warning is ignored
Important, but not hazard related
Severe
Minor
Minor to Severe
Severe
CAUTION
!
NOTICE
DANGER
!
WARNING
!
SAFETY ALERT SYMBOLS AND NOTATIONS
OPERATING INSTRUCTIONS BRUSH BANDIT STUMP GRINDERS
Torn or loose clothing is more likely to get
caught in moving machinery parts or tree
branches. Keep such items as long hair, shirt
sleeves, and shirt tails properly contained.
Avoid wearing necklaces, rings, watches,
and especially neckties while operating this
machinery. Make sure the machine is in
excellent condition, and all the guards are in
place, tight and secure.
Wear all personal protection equipment and
follow all safety standards perANSI and OSHA
instructions. Examples of equipment: hard
hat, face shield, safety glasses, gloves, ear
protection,etc. Donotweargauntletorsecured
t gloves. Always keep a fully charged re
extinguisher with the machine while operating
or servicing the machine.
Operators must at all times be located
within easy reach of all feed control and shut-off
deviceswhentheunitisrunning.Theymustbe
attentive and prepared to activate the devices.
This machine is equipped with safety decals,
guards and designs for your protection.
Don’t ever take the machine for granted, always
be cautious and careful when operating your
equipment.
Read and follow all the instructions in your
manual thoroughly. Your safety is dependent on
your knowledge of how to operate and maintain
this machine. You may obtain additional copies of
this manual from your Bandit Dealer.
Before operating machine, you must have all
potential operators; read and understand manuals
and decals, watch the video and follow the
recommendations.
Regardless of how hard a manufacturer tries to
produce a safe machine, accidents still happen.
Normally accidents are caused by people making
mistakes.Theydonotreadthemanual,theyignore
warning decals or do not use lockouts provided for
theirsafety.Thisnormallyhappensaftertheperson
has become accustomed to the machinery. In the
initial start up and operation of the machinery, they
are cautious,they areverycareful becausethey do
not understand the machine.
Thisequipmentisintendedforusebypersonnel
who are experienced with similar equipment.
Always operatesafely. Thereshould beat least
twoqualiedandtrainedoperatorsattheworksite.
Theyshouldbepositionedinsafeworkinglocations,
following safety procedures and instructions,
and aware of each others whereabouts. There
should, also, be at least two people on site during
maintenance and service procedures in case an
accidentshouldoccur. Neveroperateanymachine
whileundertheinuenceofdrugsoralcohol.
Keep children, bystanders and animals clear of
working area. Never operate equipment that is in
need of repair or adjustment.
DANGER
!
Before starting the machine, take a minute
tocheckafewthings.Thegrindershouldbe
in an area restricted from people passing by.
Thisareaaroundthegrindermustbefreeofall
objects that can obstruct your movement when
workingwiththegrinder.Themachineshould
be checked for loose tools or foreign objects,
especially in the grinding area. All tools not in
use should be secured in a tool box.
WARNING
!
DANGER
!
DANGER
!
Never go near cutter wheel or teeth while
engine is running or cutter wheel is coasting to
a stop.
Nevergrindmaterialsthatmightcontain wires,
stones, nails, or other metal objects which may
damage the teeth and become dangerous
projectiles. Remove all rocks and stones from
stump grinding area.
Donotgonearorin-linewiththedebriseld
of the stump grinder while in operation. While
grinding stumps, the chips and portions of the
stumpyfromthecutterwheelandcancause
severe injury.
Do Not start to grind a stump unless you are
completely sure there are not any power lines,
water lines, sewer lines, phone lines, etc. in the
areaaboveorbelowthegroundlevel where you
are grinding.
DANGER
!
DANGER
!
DANGER
!
DANGER
!
Before attempting any type of maintenance
disengage clutch, turn off engine, wait for
the cutter wheel to come to a complete stop,
install the cutter wheel lock pin, disconnect
battery, and make sure the ignition key is in
your possession.
ALWAYSinstallthelockpinintothecutterlock
tube before working on the grinder.
Simply slide the lock pin into the cutter wheel
locktube.Thisistoensurethatthecutterwheel
cannot be started while you are working on the
grinder. If for some reason the cutter wheel
would start to turn, it would simply hit the lock
pin.
DANGER
!
WARNING
!
It is very important after you have operated a
new machine for approximately an hour to shut
down the machine and recheck all nuts and
bolts. It is normal for nuts and bolts to loosen
onceonanew piece of machinery. Ifyoutighten
them now, there is a good possibility they won’t
loosen again. Certain nuts and bolts should be
checked periodically such as cutter teeth bolts,
etc.fortorqueandt.
Most of the nuts used on the Bandit Grinder
are self locking. After a nut or bolt has been
removed ve times, it should be replaced to
ensure proper tightness. This is especially
critical on the cutter tooth bolts!
After the engine is started, let the grinder
wheel turnatthelowestRPM’spossible. Listen
for any type of noise that is foreign. Any steel
on steel noise is foreign. If you hear a noise,
stoptheengine,ndtheproblemandxit.
Chip Curtain
Cutter Wheel
Cutter Wheel
Engage Handle
Cutter Wheel
Lock Pin
Cutter Wheel
Guard
Oil
Cooler
Control
Valves
All of the employees that build your equipment strive to manufacturer the very best quality product on
the market. We would appreciate your efforts in letting us know how we are doing.
Wewouldlikeyoutooperateyourmachineforthirty(30)daysandthenlloutthisquestionnaireandmailittous.
Thiswillhelpustokeepproducingagoodproductandimprovingourproductsthroughyourrecommendations.
DATE PURCHASE: ______________________
MODEL: ________________________________
SERIAL NUMBER: _______________________
DEALER NAME: ________________________
_______________________________________
Copyright 7-04 FORM #Q-112
TO BE RETURNED AFTER THIRTY (30)
DAYS OF OPERATION
Please return to: Customer Data Department
6750 Millbrook Road
Remus, MI 49340
Phone: (800) 952-0178 in USA
Phone: (989) 561-2270
Fax: (989) 561-2273
E-mail: www.banditchippers.com
STUMP GRINDER QUALITY REPORT
1. Did your machine perform to your expectations? _______________________________________
2. Was the machine delivered on schedule? _____________________________________________
3. Wasthepaintcolorandnishtoyoursatisfaction?______________________________________
4. Was machine equipment as ordered? ________________________________________________
5. Did all welds appear to be high quality? ______________________________________________
6. Was the overall machine to your liking? ______________________________________________
7. What problems have you experienced? ______________________________________________
8. Have any components regularly loosened that caused problems? __________________________
9. Does the hydraulic system seem to have adequate power? ______________________________
10. Is the machine manufactured to accommodate service in an adequate manner? If not, please explain:
_______________________________________________________________________________
11. General comments and/or suggestions: ________________________________________________
_______________________________________________________________________________
_______________________________________________________________________________
12. Would you like to be contacted concerning more of our equipment? ________________________
YOUR COMPANY: ________________________________
NAME: __________________________________________
ADDRESS: ______________________________________
CITY: ___________________________________________
STATE & ZIP: _____________________________________
PHONE: ( ____ ) _________________________________
E-MAIL: _________________________________________
Bandit
1Copyright 10/14
MODELS 2550/2550T TABLE OF CONTENTS
TABLE OF CONTENTS
PAGE
INTRODUCTION & WARRANTY .......................................................... 2
SERIAL NUMBER LOCATION ............................................................. 6
SAFETY PROCEDURES ...................................................................... 7
EQUIPMENT SPECIFICATIONS ........................................................... 11
DECALS ................................................................................................ 12
CONTROLS............................................................................................ 15
MACHINE OPERATION ........................................................................ 25
TRANSPORTATION PROCEDURES ................................................... 28
MAINTENANCE .................................................................................... 30
HYDRAULIC SECTION ................................................................. 41
CUTTER WHEEL SECTION .......................................................... 53
ELECTRICAL SECTION ................................................................ 56
LUBRICATION & COOLANT.......................................................... 68
REPLACEMENT PARTS SECTION ..................................................... 69
FRAME COMPONENTS ................................................................ 70
STEERING COMPONENTS .......................................................... 74
CUTTER WHEEL ARM COMPONENTS ....................................... 76
CUTTER WHEEL COMPONENTS ................................................ 78
TANK COMPONENTS ................................................................... 80
CONTROL BOX COMPONENTS .................................................. 81
SWING OUT COMPONENTS ........................................................ 82
REMOTE CONTROL COMPONENTS ........................................... 83
GRADING BLADE COMPONENTS .............................................. 84
HYDRAULIC COMPONENTS ........................................................ 85
SERVICE RECORD ............................................................................... 94
ANY PART, PORTION, DESIGN, NUMBER, SPECIFICATION, AND/OR DIMENSION IN THIS
MANUAL IS SUBJECT TO CHANGE WITHOUT NOTICE BY THE MANUFACTURER.
NOTICE
Bandit
2
Copyright 10/14
INTRODUCTION & WARRANTY
INTRODUCTION
Thepurpose of thismanual is toprovide the userwith specications andprocedures forthe
operation,maintenanceandrepairofthisBANDITproduct.Aswithanypieceofequipment,
safety should always be a constant thought while the machine is being operated, serviced or
stored. In order to highlight this consideration, the material which addresses safety is proceeded
by the following signal words:
Theequipment isdesigned andmanufactured in accordance with thelatest productindustry
standards.Thisalonedoesnotpreventinjury.Itistheoperator’sresponsibilitytousegood
judgement and follow the warnings and instructions as indicated in this manual, on the machine
and follow all safety standards per ANSI and OSHA instructions.
Improper use of the product can result in severe personal injury. Personnel using the equipment
mustbequalied,trainedandfamiliarwiththeoperatingproceduresasdenedinthismanual,
prior to operating the product.
It is the responsibility of the owner or employer to ensure that the operator is trained and prac-
tices safe operation while using and servicing the machine. It is also the owner’s responsibility
to provide and follow a regularly scheduled preventative maintenance and repair program on the
product,usingonlyfactoryapprovedreplacementparts.Anyunapprovedrepairsormodications
maynot only damage the machine and its performance, but could result in severepersonal injury.
Unapprovedrepairsormodicationswillvoidwarrantyandeliminatemanufacturerofanyliability
claims. Consult the equipment manufacturer!!!
Each machine is shipped with a manual, a customer’s check sheet on the product, and any
available parts & service manuals on component parts not produced by this manufacturer.
Additional copies of these manuals and check sheets can be purchased from the manufacturer,
orthroughthedealer.Engineparts,serviceandmaintenancemanualsMUSTbepurchased
through the engine manufacturer or their dealer.
TheproducerofthisBanditproductreservestherighttomakeanymodicationsorrevisionsto
thedesignorspecicationsofitsmachinewithoutadvancenotice.Theproduceralsoreserves
the right to change machine and part prices as needed without advance notice.
Signal Word Likelihood of Occurrence Degree of Potential
Injury or Damage
Will occur if warning is ignored
Can occur if warning is ignored
Will or can occur if warning is ignored
Important, but not hazard related
Severe
Minor
Minor to Severe
Severe
CAUTION
!
NOTICE
NOTICE
WARNING
!
WARNING
!
DANGER
!
WARNING
!
Bandit
3Copyright 10/14
BANDIT INDUSTRIES, INC.
EXPLANATION OF LIMITED WARRANTY
Thereareseveralformsthatmustbecompletely
lledoutandreturnedtousinreferencetoour
portion of warranty. Read and understand the
BanditLimitedWarrantyresponsibilities. Some
components on your machine are covered by
their respective manufacturers and cannot be
handled through Bandit Industries as stated in
Warranty Section of this manual.
Use this manual to help you resolve what and
where your problem is, in most cases you can
xiteasily. Ifyoustill have problems,work
throughthedealer you purchasedthemachine
through, or contact Bandit Industries direct if
needed.
Make sure the following forms are used, for
us as well as you, to keep track of service and
pending warranty request. It is our company
policythat all partsshipped outwill be invoiced
until the possible warranty parts are returned
with a Warranty Claim Form completed for
consideration.
Make sure the Warranty Validation Form is
completed and sent in to us as soon as you
receive the Bandit. This will activate our
warranty responsibilities.
If Warranty Validation Form is not on le,
all Warranty consideration is null and void.
Themanufacturerwillnotreimbursethecustomerordealerlaborcostsincurredforinstalling
“bolt-on”or“slip-on”items,suchashydraulicpumpsandmotors,controlvalves,owdividers,
belts,sheaves,etc.Themanufacturerwillprovidereplacementpartstothecustomerfordefective
parts during the warranty period. Defective parts must be returned to Bandit Industries, Inc.
It will be the customer’s responsibility to install the replacement parts unless arrangements are
made with the selling dealer.
Themanufacturerwillnotreimbursetravelcoststoservicingdealerunlesspriorapprovalhas
been obtained from the manufacturer. It is the customer’s responsibility to deliver the machine to
dealer’s service facility, unless other arrangements have been agreed to between selling dealer
and customer.
Themanufacturermayelect,atitsdiscretion,toreimbursereasonablelaborcoststocustomer
or dealer for major defect repairs. Diagnostic labor and overtime labor will not be covered under
warranty. Prior approval must be obtained from Bandit Industries, Inc.
Priortodeliverytonalownerandduringstorage,thismachinemustbeserviced andlubricated
to avoid damage that will not be covered under warranty, see “Lubrication & Coolant” page.
Also, damage orpremature failure ofequipment components because ofincorrect or incomplete
service and maintenance by the equipment owner will not be covered under warranty.
All controls, safety devices, guards, and shields must be correctly operational and securely in
place at all times during equipment operation.
NOTICE
Bandit
4
Copyright 10/14
INTRODUCTION & WARRANTY
BANDIT INDUSTRIES INC. LIMITED WARRANTY
(989) 561-2270
Bandit Industries Inc., also referred to as “Manufacturer” warrants this new product to be free
of defects in workmanship and material for a period of 1 year or 2000 operating hours, which
evercomesrst.
Thiswarrantytakeseffectupondeliverytotheoriginalretailpurchaser.Themanufactureratit’s
option will replace or repair at a point designated by the manufacturer, any parts which appear to
havebeendefectiveinmaterialorworkmanship.Themanufacturerisnotresponsibleforlabor,
consequential damages, traveling or down time expenses.
Thiswarrantyandany possible liabilityofBanditIndustriesInc.,is expressly inlieuofany
other warranties, expressed or implied, including but not limited to, any implied warranty or
merchantabilityoftnessforaparticularpurposeandofanynoncontractualliabilitiesincluding
product liabilities based upon negligence or strict liability. Bandit Industries Inc., will not be liable
for consequential damages resulting from breach of warranty.
AllpartiesinvolvedagreethattheOwner’sSoleandExclusiveRemedyagainstthe Manufacturer,
whether in contract or arising out of this warranty, instructions, representations, or defects shall
only be for the replacement or repair of defective parts as provided herein. In no event or
circumstancesshalltheManufacturer’sliabilityexceedthepurchasepriceofthemachine.The
buyer also agrees that no other remedy (including but not limited to consequential or incidental
loss) shall be available to him or her.
It is absolutely necessary to return the Warranty Validation Form, completely and accurately
lledout,andnotifyBanditIndustriesInc.,inwritingwithinten(10)daysfromthedateofpurchase
tovalidatethiswarranty.IfWarrantyValidationFormisnotonle,allWarrantyConsiderationis
NULLAND VOID.
Thiswarrantywillnot apply if the Bandit product is not operated with replacement parts or
equipment not manufactured or recommended by Bandit Industries, Inc.
ThiswarrantywillnotapplyiftheBanditproductisnotoperatedinamannerrecommendedby
themanufacturer.Thefollowingexampleswouldvoidthewarranty:
1.ThecompletedWarrantyValidationFormisnotonle.
2.TheBanditproducthasbeenabused,ornotservicedproperly.
3. Repairs or attempted repairs made without prior written authorization.
4. Repairs made due to normal wear are not warrantable.
5.TheBanditproductwasinvolvedin,ordamagedbyanaccident.
6.TheBanditproductwasdamagedfromanytypeofforeignmaterial.
TheownerisresponsibleforallscheduledmaintenanceasexplainedintheOperatorsManuals.
Negligenceofpropermaintenanceoranyothernegligence,accidentorre;norwithfailureto
adjust,tighten,or replace wearitems included butnot limited toitems such as teeth,teethholders,
belts,lubricationuids,bearings,lters,hydrauliccomponents,loosenutsorbolts,etc.mayvoid
warranty.
All components and parts being returned to Bandit Industries for warranty consideration must
be complete and assembled when delivered. Hydraulic components and parts must be returned
assembledwithalluidportscappedorpluggedandfreeofforeigncontamination,orwarranty
will not be considered.
Bandit
5Copyright 10/14
INTRODUCTION & WARRANTY
BANDIT INDUSTRIES, INC. LIMITED WARRANTY
(989) 561-2270
Bandit Industries Inc., reserves the right to alter, improve, revise or modify any parts or products with the
altered,improved,revisedormodiedpartsorproducts.Theyalsomaychangedesign,specications,or
part prices without advance notice.
Bandit Industries Inc., is NOT responsible for updating or upgrading completed machines with design
changes that are made after it’s production.
Bandit Industries Inc., expects the Customer/Owner to bring their machine to the
Dealer/ManufacturerforWarrantyRepairs.TheManufacturerDOESNOT payDealersor Customersfor bringing
their machine in for repair. Nor does the Manufacturer furnish loaner machines while the unit is being repaired.
In order to process any warranty claims, it is the owner’s responsibility to report the claims promptly to the
Manufacturer, or our authorized dealer from whom the equipment was purchased.
It is necessary to include the following information on any and all requests for warranty:
1. WarrantyClaimForm,obtainedfromBanditIndustriesorit’sdealers,completelyandaccuratelylledout.
2. Dealer from whom purchased.
3. Date of delivery.
4. Serial number of unit.
5. Model number of unit.
6. Engine make and serial number.
7. Length of time in use (hours on machine).
8. Date of failure.
9. Nature of failure.
ThiswarrantyappliesonlytonewandunusedequipmentorpartsthereofmanufacturedbyBandit
Industries Inc. and is void if the machine is operated with replacement parts or equipment not manufactured
or recommended by Bandit Industries Inc.
Allother componentsare warranted by their respective manufacturers (i.e.engines, axles,hydraulic pumps
andmotors, clutches, tires, batteries, etc.) Any machines used for lease or rental purposes warranty islimited
to90daysfromtherstdayofinitialservice.
NOTICE
Clutch maintenance and adjustments and engine maintenance (air lter maintenance, oil
changes, oil lter maintenance, etc.) are important to your machine. Refer to the clutch or engine
manual for the maintenance schedule. Failure to perform the clutch or engine maintenance will
void the warranty with the respective manufacturer, Bandit Industries Inc. does not warranty these
components!
NOTICE
Briggs & Stratton (Vanguard) Engines 1-414-259-5333 PGLAuto Clutch 1-800-551-2938
CaterpillarEngines(Thru275Hp) 1-800-551-2938 PTTechClutch 1-330-414-3172
Caterpillar Engines (300Hp & Up) 1-866-228-2111 NACD, Rockford Clutch 1-800-383-9204
ContinentalEngines 1-800-726-8870 TwinDiscClutch 1-262-638-4000
Cummins Engines 1-248-573-1592 Electronic Solutions 1-866-736-6839
Deutz, Lombardini Engines 1-800-445-5273 I.E.C. (formerly E.S.I.) 1-815-985-0383
Ford, Hatz Engines 1-800-726-8870 L.O.R. MFG. 1-866-644-8622
GM, Perkins Engines 1-800-551-2938 Miratron Inc. 1-866-285-0132
Honda Engines 1-734-453-6258 Omnex Radios 1-419-294-4985
JohnDeereEngines 1-888-803-0549 Kar-Tech,Inc. 1-262-646-9444
Kohler Engines 1-800-854-9273 Dexter Axles 1-574-295-7888
KubotaEngines 1-800-457-7056 Tires 1-989-463-4088
RobinEngines 1-248-399-0002 CaterpillarTracks 1-309-636-1100
WisconsinEngines 1-800-726-8870 ChermackTracks 1-715-458-2655
Interstate Batteries 1-989-684-1382 Petro-Canada Hydrex XV 1-888-284-4572
(Phone numbers for outside the continental U.S. can be supplied from your phone directory or local Bandit dealer.)
CONTINENTAL U.S. INFORMATION PHONE NUMBERS FOR ACCESSORIES
(NOT COVERED UNDER PRODUCT WARRANTY PROGRAM)
Bandit
6
Copyright 10/14
MODELS 2550/2550T
TYPICAL SERIAL NUMBER AND/OR
WORK ORDER NUMBER LOCATIONS
1. Side of control box
2. W/O # on pivot mount plate Theengineinformationislocatedontheengine
block.Theclutchinformationislocatedonthe
clutch plate (if equipped).
SERIAL NUMBER LOCATIONS
NOTICE
2
1
Bandit
7Copyright 10/14
MODELS 2550/2550T
Before starting the machine, take a minute to
check a few things. The grinder should be in an
arearestrictedfrompeoplepassingby.Thisarea
around the grinder must be free of all objects that
can obstruct your movement when working with the
grinder.Themachineshouldbecheckedforloose
tools or foreign objects, especially in the grinding
area. All tools not in use should be secured in a tool
box.
Operatorsmust atall timesbe locatedwithin easy
reachofall controland shut-offdevices whentheunit
isrunning.Theymustbeattentiveandpreparedto
activate the devices.
Tornorlooseclothingismorelikelytogetcaught
inmoving machinery parts. Keepsuch itemsas long
hair, shirt sleeves, and shirt tails properly contained.
Avoid wearing necklaces, rings, watches, and
especially neckties while operating this machinery.
Makesure themachine is in excellent condition,and
all the guards are in place, tight and secure.
Wearall personal protection equipmentand follow
allsafetystandards perANSI and OSHAinstructions.
Examplesof equipment: hard hat, face shield, safety
glasses, gloves, ear protection, etc. Always keep a
fullychargedreextinguisherwiththemachinewhile
operating or servicing the machine.
SAFETY PROCEDURES
SAFETY PROCEDURES
ThewordsDanger,Warning,Caution,and
Noticeare usedon the safety decals and throughout
this manual, to make you aware of the safety
procedures.Theseproceduresareveryimportant,
read and obey them.
YOUR SAFETY IS VERY IMPORTANT TO US!
This machine is equippedwith safety decals,
guards and designs for your protection.
Don’tevertakethe machine forgranted, always be
cautiousandcareful when operatingyour equipment.
Read and follow all the instructions in your
manual thoroughly. Your safety is dependent on
your knowledge of how to operate and maintain this
machine. You may obtain additional copies of this
manual from your Bandit Dealer.
Before operating machine, you must have all
potential operators; read and understand manuals
and decals, watch the video and follow the
recommendations.
Regardless of how hard a manufacturer tries to
produce a safe machine, accidents still happen.
Normally accidents are caused by people making
mistakes.Theydonotreadthemanual,theyignore
warning decals or do not use lockouts provided for
theirsafety.Thisnormallyhappensaftertheperson
has become accustomed to the machinery. In the
initial start up and operation of the machinery, they
are cautious, they are very careful because they do
not understand the machine.
Thisequipmentisintendedforusebypersonnel
whoare experienced withsimilar equipment. Always
operatesafely.Thereshouldbeatleasttwoqualied
andtrainedoperatorsattheworksite.Theyshould
be positioned in safe working locations, following
safety procedures and instructions, and aware of
eachotherswhereabouts.Thereshould,also,be
at least two people on site during maintenance and
serviceproceduresin casean accident shouldoccur.
Neveroperateanymachinewhileundertheinuence
of drugs or alcohol.
Keep children, bystanders and animals clear of
working area. Never operate equipment that is in
need of repair or adjustment.
! ! !
DANGER
!
DANGER
!
DANGER
!
WARNING
!
NEVER sit, stand, lay, climb or ride anywhere
on this machine while it is running, operating, or in
transit. You will be injured.
DANGER
!
Bandit
8
Copyright 10/14
MODELS 2550/2550T SAFETY PROCEDURES
SAFETY PROCEDURES
It is very important after you have operated a new
machine for approximately an hour to shut down the
machine and recheck all nuts and bolts. It is normal
for nuts and bolts to loosen once on a new piece of
machinery. If you tighten them now, there is a good
possibilitythey won’tloosen again. Certainnuts and
bolts should be checked periodically such as cutter
teethbolts,etc.fortorqueandt.
Most of the nuts used on the Bandit Grinder are
self locking. After a nut or bolt has been removed
vetimes,itshouldbereplacedtoensureproper
tightness. This is especially critical on the cutter
tooth bolts!
After the engine is started, let the grinder wheel
turn at the lowest RPM’s possible. Listen for any
typeof noise that is foreign. Anysteel on steel noise
isforeign.Ifyouhearanoise,stoptheengine,nd
theproblemandxit.
It is very important after you have operated a new
machine for approximately an hour to shut down the
machineandrecheckallhydraulicttings.Retighten
as needed.
DONOTGONEARHYDRAULICLEAKS!High
pressure oil easily punctures skin causing serious
injury,gangrene,ordeath.Avoidburnsfromuid.
Hotuidunder pressurecancausesevereburns.
DONOTusengersorskintocheckforleaks.Lower
load or relieve hydraulic pressure before loosening
ttings.Relieveallpressure inthesystembefore
disconnecting the lines, hoses, or performing other
work.Useapieceofcardboardtondleaks.Never
use your bare hands. Allow system to cool down to
ambient temperature before opening any coolant or
hydraulic oil system.
In cold weather situations let your hydraulic
system idle for approximately 15 minutes to allow
the system to warm up to operating temperature.
WARNING
!
WARNING
!
Before attempting any type of maintenance
disengage clutch, turn off engine, wait for the cutter
wheel to come to a complete stop, install the cutter
wheel lock pin, disconnect battery, and make sure
the ignition key is in your possession.
ALWAYS install the lock pin into the cutter lock
tube before working on the grinder.
Simply slide the lock pin into the cutter wheel lock
tube.Thisistoensurethatthecutterwheelcannot
be started while you are working on the grinder. If
for some reason the cutter wheel would start to turn,
it would simply hit the lock pin.
DONOToperatethismachineindoors!Exhaust
fumes can be fatal. Never refuel while the machine
is running. Never refuel in the shop or building.
Always refuel in a well ventilated area, away from
sparksoropenames,DONOTSMOKE.Extinguish
allsmoking materials. Wipe up all spilledfuel before
restartingtheengine.Donotllabove1/2”(12.7mm)
from top of tank.
To obtain the most from your machine, for the
least amount of cost, it is a good practice to set up
and follow a scheduled preventative maintenance
program. It will eliminate many possible problems
and down time.
Never use jumper cables during freezing
temperatures. Tow the machine inside and allow
the battery time to warm up. If the machine must
be started outside, inspect the battery acid for ice
formation. Explosionwill occurwith a frozen battery.
Ifthe machine is going to be operated inexcessively
cold conditions, a larger cold cranking amp battery
may be needed to ensure proper and prompt
starting.Neverusejumpercablesinaconnedor
unventilatedarea. Battery acidfumes areexplosive.
Batteryacid cancause severeburns. Never expose
anopenameorsparknearthebattery.Keepall
burning materials away from the battery. When
servicing the battery, shield eyes and face, and do
not smoke. Service in a well ventilated area.
Keep the machine in good condition. Be sure
the machine is in good operating condition and that
all safety devices, including guards and shields are
installed and functioning properly. Visually inspect
themachine daily beforestarting themachine. Refer
to the “Daily Start Up & Maintenance”. Make no
modicationstoyourequipmentunlessspecically
recommendedor requested byBandit IndustriesInc.
DANGER
!
DANGER
!
DANGER
!
WARNING
!
DONOToperatethismachineunlessallhydraulic
control devises operate properly. They must
function, shift and position smoothly and accurately
at all times. Faulty controls can cause personal
injury!
WARNING
!
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its
constituents are known to the State of
California to cause cancer, birth defects,
and other reproductive harm.
Bandit
9Copyright 10/14
MODELS 2550/2550T SAFETY PROCEDURES
SAFETY PROCEDURES
Avoid moving parts. Keep hands, feet, and
clothing away from power driven parts. Keep all
guards and shields in place and properly secured.
Never go near cutter wheel or teeth while engine
is running or cutter wheel is coasting to a stop.
DANGER
!
DANGER
!
Never grind materials that might contain wires,
stones, nails, or other metal objects which may
damagetheteethandbecomedangerousprojectiles.
Remove all rocks and stones from stump grinding
area.
Donotgonearorin-linewiththedebriseldof
the stump grinder while in operation. While grinding
stumps,thechipsandportionsofthestumpyfrom
the cutter wheel and can cause severe injury.
DANGER
!
DANGER
!
Do not attempt to start the engine or engage the
enginePTO(power-take-off)systemonthismachine
if the cutter wheel is jammed or frozen in place.
If you do, you will damage or ruin the drive belts
and/or the PTO which will not be covered under
warranty and will cost you down time and money.
NOTICE
Your machine may or may not be equipped with
a clutch. Depending on the options ordered, some
may be direct drive.
Do not work on the machine if the engine is
running with the clutch disengaged. A clutch can
self engage if either the pilot or throw-out bearing
happens to seize to the main output shaft.
There are various types of clutches (PTO’s)
available for this type of equipment. Make sure
to study the original clutch manufacturer’s manual
that is provided with the machine and follow its
instructionsfor operation, service, and adjustments.
Some styles require clutch engagement to be
maintained so that it takes a lot of force, others will
require very little force, and some are push button,
electric, manual lever, or hydraulic activation. Each
differentstyleclutch(PTO)isaveryexpensiveitem
that will fail if not correctly maintained and adjusted.
It will be quite costly if a few minutes are not taken
daily,weekly, andmonthly to keeptheclutch serviced
as required.
Theoperatormusttakecareintheengagement
and disengagement of the clutch, engine RPM
should always be below 1000 RPM. When the
enginehassufcientlywarmedup,bumptheclutch
handle against engagement to start the cutter wheel
turning.Thiswillhavetoberepeateduntilthecutter
wheel is turning at proper ratio with engine RPM.
Then push the handle all the way in gear until it
locks into position securely. After engagement
raise engine RPM to full throttle. Engaging and
disengaging the clutch at high engine RPM will
quickly and excessively wear out clutch plates as
well as bearings. Refer to clutch manufacturer’s
manual for proper service and operation.
DANGER
!
Do Not start to grind a stump unless you are
completelysure thereare not any power lines,water
lines,sewer lines, phone lines, etc. in thearea above
or below the ground level where you are grinding.
DANGER
!
Check laws and regulations. Know and obey all
federal, state, and local laws and regulations that
apply to your work situation and the transportation
of a machine this size.
WARNING
!
CLEAN MACHINE OF ALL DEBRIS! DONOT
leavethismachineunattendeduntilallpotentialre
debrisisremoved,noreorsmolderingexists,and
hotspotsarecold.Theenginecreatesmanyhot
spots including: exhaust manifold, exhaust, turbo (if
equipped),etc.Removeallammabledebrissuch
as wood, chips, leaves, oils, fuels, etc. from engine
exhaust,engine turbo (if equipped), beside, around,
and under engine, around and under tanks, inside
belt shields and guards, inside battery and tool
boxes, inside cabinets (if equipped), and anywhere
materials collect. ALWAYS keep several typeA:B:C
reextinguishersoperationalandonthejobatall
times.
WARNING
!
Engage and disengage cutter wheel at low rpm.
NOTICE
WARNING
!
Sparks can occur if cutter teeth strike rocks,
metal, or other hard objects.
DO NOT use in high or very high re hazard
severity zones.
Operation of this equipment may create sparks
thatcanstartresarounddryvegetation.Aspark
arrester may be required. The operator should
contact local re agencies for laws or regulations
relatingtorepreventionrequirements.
Do Not continue to operate the machine if the
cutter wheel stalls. Immediately lift cutter wheel out
of the stump, dirt, etc. and start again with less bite.
Prolonged cutter wheel stall will ruin the hydraulic
components, creating extreme heat and possible
rehazard.
WARNING
!
Bandit
10
Copyright 10/14
MODELS 2550/2550T
Do not attempt to operate the machine on an ascending or descending slope of more than 25° or 46% or
asideslopeofmorethan17°or30%,itisDangerousandcouldbeFatal.Thisisthemaximumslopegrade
the machine can be operated on if the hydraulic system, self propelled undercarriage, and engine are running
at maximum performance and good traction is sustained.
Themachineshouldneverbeparkedonaslopeatanytime.Themachinecancoastorcreepcausing
equipment and/or personal injury.
Make sure everyone is clear of machine before moving the machine. Stay clear of undercarriage travel
system when the machine is moving.
DONOTentanglefeetorhandsinundercarriagetravelsystem.
NEVER sit, stand, lay, climb or ride anywhere on this machine while it is running, operating, or in transit.
You will be injured.
UseEXTREME CAUTIONwhentravelingovernon-levelsurface!Thismachinecantipoverortipbackwards
on non-level surface. You will cause engine damage, machine damage and possible personal injury!
Anyincreasefromthespeciedmaximumoperatinganglesmaycauselossoflubricationfunctionand
damage the engine.
Maximum Slope Grade
Diagram shows percentage to degree of slope.
Percentage is in vertical feet for every 100 horizontal feet.
Ascending or Descending Slope Side Slope
IF MACHINE IS EQUIPPED WITH A SELF PROPELLED UNDERCARRIAGE
Machines equipped with undercarriage tracks are shipped with a manual from the track manufacturer.
Refer to it for service, operation, and safety information.
SAFETY PROCEDURES
SAFETY PROCEDURES
DANGER
!
DANGER
!
DANGER
!
DANGER
!
DANGER
!
WARNING
!
WARNING
!
Bandit
11Copyright 10/14
MODELS 2550/2550T
Approximate Dimensions & Weights
(Dimensions & weights will vary depending on optional equipment)
Approx.
Weight: Model 2550: 2200 lbs. (998 kg)
Model2550T: 2600lbs.(1179kg)
(Approximate weights depending on engine and equipment options.)
Overall
Dimension: Model 2550: Height: 72” (1.83 m), Length: 122” (3.10 m), Width: 35” (.89 m)
55” (1.40 m) - Remote Control Machine
Model2550T: Height: 72”(1.83m), Length: 118”(3.0m), Width: 35”(.89m)
55” (1.40 m) - Remote Control Machine
Cutting Depth: 15” (.38 m)
Cutting Height: 23” (.58 m)
Cutting Swing: 53” (1.35 m)
NumberofTeeth
on Cutter Wheel: 18
Cutter Wheel
DiameterwithTeeth: 21”(.53m)
FuelTankCapacity: 8Gallons(30Liters)
HydraulicTankCapacity: 8Gallons(30Liters)
(Approximate dimension depending on equipment options.)
EQUIPMENT SPECIFICATIONS
EQUIPMENT SPECIFICATIONS
Bandit
12
Copyright 10/14
MODELS 2550/2550T
Decal locations may vary, these are general locations.
DECALS
DECAL LOCATIONS
8,34 9,25 35,36,42
1,41
2,43 1,10
1
4,5,10,12
14
13
8
17
10
1,5
18,19,31
6,21,33
10,15,16,
27,37
6,11,20,22,23,28,
30,31,32,33,38,40
24,26 3,7,39
29
1
10
17
17
17
17
10
10
Bandit
13Copyright 10/14
MODELS 2550/2550T
LOCATION NUMBER DESCRIPTION
1. SPD-02 Moving Parts...
2. SPD-20 Flying Objects Stand Clear...
3. SPD-30 Do Not Sit, Stand, Lay, Climb...
4. SPD-35 Extreme Caution...Non-Level Surface...
5. SPD-36 ...Debris Field...
6. SPD-38 Do Not Entangle Feet...
7. SPD-39 Do Not Operate...
8. ID-42 Bandit Industries Inc...USA
9. INST-04 Arrow
10. INST-12 GreaseDaily(Arrow)
11. INST-44 CaliforniaProposition65
12. INST-53 HydraulicOil...HydrexXV...
13. INST-73 CutterHeadLockHole
14. INST-74 CutterHeadLockPin
15. INST-81 SwingSpeed-ClockwiseToSlow
16. INST-82 TravelSpeed-ClockwiseToSlow
17. INST-86 GreaseDaily-DoubleArrow
18. INST-88 Controls-4Function
19. INST-89 Controls-5Function
20. INST-101 CanadaEngineDecal
21. INST-110 WindowWashingInstructions...
22. INST-136 RemoteStartingProcedures-Omnex
23. INST-137 Remote/Tether
24. INST-151 BrakeReleaseProcedure
25. INST-152 TurnBallValve...ToReleaseBrakes
26. INST-153 BrakeReleaseHandPump
27. INST-161 TurnBrakeRelease...ToFreeBrakes
28. INST-214 RemoteStartingProcedures-Kar-Tech/LOR
29. N-02 Maintain Lubrication...
30. SPN-06 Decal Maintenance...
31. N-33 Engine Oil Lubrication...Break-In...
32. N-43 ...Oil Cooler Fan Starts...
33. N-44 Engage And Disengage...At Low RPM
34. SPW-01 Do Not Go Near Oil Leaks...
35. SPW-02 Diesel Fuel Only
36. SPW-03 Gasoline Fuel Only...
37. SPW-04 Frozen Battery Can Explode...
38. SPW-08 Wear Personal Protection...
39. SPW-09 ...Go Slow Around Corners...
40. SPW-28 ...Fire Hazard...
41. SPW-29 ...Cutter Wheel Stall...
42. SPW-31 Explosion Hazard...
43. SPW-32 ...TetherCord...
44. 900-8900-34 Basic Safety Decal Kit (Options may require additional decals)
45. 900-8901-97 Bandit Model 2550 Logo Decal Kit
46. 900-8902-81 BanditModel2550TLogoDecalKit
Some decals are for optional equipment. Decal locations may vary, these are general locations.
If any decals become damaged, replace immediately.
DECALS
DECAL LOCATIONS
NOTICE
Modicationsand/oradditionsofdecalstothislistwillhappen.
Consult chipper dealer or manufacturer for most current decal package.
Bandit
14
Copyright 10/14
MODELS 2550/2550T
EXAMPLES:
Decals locatedon yourBanditequipment containuseful informationto assistyou inoperating your equipment
safely. Some of the decals on your machine and their location are shown in this section.
It is very important that all decals remain in place and in good condition on your machine. Please follow
the care and instructions given below:
1. You should use soap and water to keep your decals clean. Never use mineral spirits or any other
abrasive cleaners.
2. Replaceimmediatelyanymissingordamageddecals.Thelocationthedecalisgoingtobe
applied to must be clean and dry, and at least 40°F (5°C) before applying decal.
3. When the need arises to replace a machine component with a decal attached, be sure and replace
the decal.
4. Replacementdecals areavailable, and can be purchasedfrom themanufacturer oryour Bandit Dealer.
5. Peelbackabouthalfofthebackerpaperonthedecal.Positionitontheat,dry,cleansurfaceso
it is smooth and secure. Peel off the remainder of the backer paper as you continue to stick the
decal on the surface.
6. Rub decal from the center outward to remove air bubbles and to secure contact.
7. Combination English / Spanish decals are typically standard. Other foreign language decals are
available and may be purchased. Mail translated decals required to Bandit Industries, Inc.
DECALS
DECALS
Bandit
15Copyright 10/14
MODELS 2550/2550T
ENGINE OPERATING SPEEDS
Refer to the Completion/Check Sheet, that is shipped with the machine for the correct engine
rpm. If needed, contact your local dealer or Bandit Industries.
NOTICE
CONTROLS
CONTROLS & COMPONENTS
LOCATION SHOWN
Basic Location of Controls and Components
SomeCurrentEngineTypes
Briggs & Stratton (Vanguard) 613477 - 35 Hp
Kohler CH980 - 38 Hp
KubotaV1505T-44.2Hp
Maximum RPM
3600
3600
3000
1. HydraulicTank
2. FuelTank
3. Oil Cooler Fan
4. Cutter Wheel Lock Pin
5. Cutter Wheel Lock Pin Hole
6. CutterWheelTeeth
7. Engine Controls (varies with engines)
8. Tach/HourMeter
9. Control Box
123
9
87
5
6
4
This manual suits for next models
1
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