BTI TC151 User manual

OWNER’S MANUAL
TC SERIES HYDRAULIC COMPACTORS
Revision : 05/2004
Manual # : 150-1010
BREAKER TECHNOLOGY
For Models :
TC51, TC71, TC80, TC91, TC151 & TC301

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Compactor Owner’s Manual
General .................................................
TC51 Specifications ..............................
TC71 Specifications ..............................
TC80 Specifications ..............................
TC91S Specifications ............................
TC151S / TC151SH Specifications .......
TC301 / TC301H Specifications ............
Hazard Alerts ........................................
Sizing the Compactor ...........................
Typical Hydraulic Circuits ......................
Installation .............................................
Setting Flow & Pressure .......................
Start-Up .................................................
Operation ..............................................
Removal & Storage ...............................
Product Warranty ..................................
Bracket Options ....................................
TC51 Parts ............................................
TC71 Parts ............................................
TC80 Parts ............................................
TC91S Parts .........................................
TC151S Parts .......................................
TC151SH Parts .....................................
TC301 Parts ..........................................
TC301H Parts .......................................
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CONTENTS

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BTI compactors are designed to mount on mini-excavators, backhoes and
excavators. BTI compactors combine impulse force, down pressure, and
vibration to work as soil compactors or pile/sheet drivers.
The compactor has 3 basic components:
• Mounting Bracket: attaches the compactor to the carrier boom and is
complete with adjustable mounting pins.
• Rubber Isolators: act as suspension between the base and the mount
& isolate the compactor forces from the carrier.
• Base: includes a hydraulic motor coupled to an eccentric, encased in
a steel housing with the base plate attached.
GENERAL

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Compactor Owner’s Manual
TC51 SPECIFICATIONS
Impulse Force: 2,250 - 3,000 lb 2,250 - 3,000 lb
1,020 - 1,360 kg 1,020 - 1,360 kg
Oil Flow Req'd: 8 - 12 US gpm 12 - 18 USgpm
30 - 45 l/min 44 - 68 l/min
Cycles/Minute: 1,940 - 2,200 1,940 - 2,200
Hydraulic Connections: #8 JIC Male #8 JIC Male
Minimum Tube I.D.: 1/2" 1/2"
Operating Pressure: 1,500 - 2,200 psi 1,500 - 2,200 psi
102 - 150 bar 102 - 150 bar
Base Plate Dimension: 12.5 x 22" 12.5 x 22"
317.5 x 558.5 mm 317.5 x 558.5 mm
Compaction Area: 1.91 sq ft 1.91 sq ft
0.177 sq M 0.177 sq M
Weight: 295 lb 295 lb
158 kg 158 kg
Swivel Rotation: N/A N/A
Locking Positions: N/A N/A
Carrier Weight: 2,000 - 10,000 lb 2,000 - 10,000 lb
907 - 4, 536 kg 907 - 4, 536 kg
TC51L/FC TC51H/FC

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TC71S SPECIFICATIONS
Impulse Force: 3,300 - 5,000 lb 3,300 - 5,000 lb
1,497 - 2,268 kg 1,497 - 2,268 kg
Oil Flow Req'd: 13 - 17 US gpm 13 - 22 USgpm
49 - 63 l/min 50 - 83 l/min
Cycles/Minute: 2,020 - 2,500 2,020 - 2,500
Hydraulic Connections: #12 JIC Male #12 JIC Male
Minimum Tube I.D.: ¾" ¾"
Operating Pressure: 1,200 - 2,000 psi 1,200 - 2,000 psi
81 - 136 bar 81 - 136 bar
Base Plate Dimension: 15 x 26" 15 x 26"
381 x 660 mm 381 x 660 mm
Compaction Area: 2.71 sq ft 2.71 sq ft
0.252 sq M 0.252 sq M
Weight: 610 lb 610 lb
277 kg 277 kg
Swivel Rotation: N/A N/A
Locking Positions: N/A N/A
Carrier Weight: 5,500 - 15,500 lb 5,500 - 15,500 lb
2,492 - 7,030 kg 2,492 - 7,030 kg
TC71S TC71FC

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Compactor Owner’s Manual
TC80 SPECIFICATIONS
Impulse Force: 5,000 - 8,200 lb
2,270 - 3,727 kg
Oil Flow Req'd: 20 - 26 US gpm
75 - 97 l/min
Cycles/Minute: 1,659 - 2,200
Hydraulic Connections: #12 JIC Male
Minimum Tube I.D.: ¾"
Operating Pressure: 1,300 - 2,000 psi
88 - 136 bar
Base Plate Dimension: 23 x 26"
584 x 660 mm
Compaction Area: 4.15 sq ft
0.39 sq M
Weight: 969 lb
441 kg
Swivel Rotation: Floating (Optional)
Locking Positions: 90o, 0o, 90o
Carrier Weight: 7,700 - 25,300 lb
3,500 - 11, 500 kg

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TC91S SPECIFICATIONS
Impulse Force: 5,000 - 8,200 lb
2,270 - 3,727 kg
Oil Flow Req'd: 20 - 26 US gpm
75 - 97 l/min
Cycles/Minute: 1,659 - 2,200
Hydraulic Connections: #12 JIC Male
Minimum Tube I.D.: ¾"
Operating Pressure: 1,300 - 2,000 psi
88 - 136 bar
Base Plate Dimension: 23 x 27"
584 x 686 mm
Compaction Area: 4.3 sq ft
0.40 sq M
Weight: 1,130 lb
514 kg
Swivel Rotation: 180o
Locking Positions: 90o, 45o, 0o, 45o, 90o
Carrier Weight: 7,700 - 25,300 lb
3,500 - 11, 500 kg

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Compactor Owner’s Manual
Impulse Force: 11,120 - 16,610 lb 11,120 - 16,610 lb
5,055 - 7,550 kg 5,055 - 7,550 kg
Oil Flow Req'd: 25 - 31 US gpm 35 - 43 US gpm
95 - 117 l/min 132 - 163 l/min
Cycles/Minute: 1,800 - 2,200 1,800 - 2,200
Hydraulic Connections: #16 JIC Male #16 JIC Male
Minimum Tube I.D.: 1" 1”
Operating Pressure: 1,500 - 2,000 psi 1,100 - 1,600 psi
102 - 136 bar 75 - 109 bar
Base Plate Dimension: 28 x 36.5" 28 x 36.5”
711 x 927mm 711 x 927mm
Compaction Area: 7.1 sq ft 7.1 sq ft
0.66 sq M 0.66 sq M
Weight: 1,825 lb 1,830 lb
830 kg 832 kg
Swivel Rotation: 180o 180o
Locking Positions: 90o,45o,0o,45o,90o 90o,45o,0o,45o,90o
Carrier Weight: 15,400 - 48,400 lb 15,400 - 48,400 lb
7,000 - 22,000 kg 7,000 - 22,000 kg
TC151S TC151SH
TC151S / 151SH SPECIFICATIONS

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Impulse Force: 16,300 - 24,300 lb 16,300 - 24,300 lb
7,409 - 11,000 kg 7,409 - 11,000 kg
Oil Flow Req'd: 35 - 43 US gpm 50 - 61 gpm
132 - 163 l/min 189 - 231 l/min
Cycles/Minute: 1,800 - 2,200 1,800 - 2,200
Hydraulic Connections: #16 JIC Male #20 JIC Male
Minimum Tube I.D.: 1" 11/4”
Operating Pressure: 1,500 - 2,000 psi 1100 - 1600 psi
102 - 136 bar 75 - 109 bar
Base Plate Dimension: 34 x 37" 34 x 37"
864 x 940 mm 864 x 940 mm
Compaction Area: 8.74 sq ft 8.74 sq ft
0.812 sq M 0.812 sq M
Weight: 2,150 lb 2,155 lb
978 kg 980
Carrier Weight: 31,900 - 105,600 lb 31,900 - 105,600 lb
14,500 - 48,000 kg 14,500 - 48,000 kg
TC301 TC301H
TC301 / TC301H SPECIFICATIONS