Budgit 2000 Series Datasheet

BUDGIT®
INSTRUCTIONS AND PARTS LIST
BUDGIT®HEAVY DUTY RIGID MOUNT
I-BEAM AND PATENTED TRACK TROLLEYS
(PUSH & HAND GEARED - 1/2 THRU 6 TON RATED LOADS)
June, 2003 Copyright 2003,Yale•Lift-Tech division of Columbus McKinnon Corporation Part No. 113534-99
12689
Figure 1.
GENERAL
BUDGITHeavyDutyRigidMountTrolleysaredesignedespecially
for use with BUDGIT Coil Chain Model Electric Hoists, Series
2000 Air Hoists, Series 6000 Air Hoists, and USA Hand Chain
Hoists. They attach directly to suspension lugs of lug mounted
model hoists, or, are used in combination with special BUDGIT
Suspension Lugs to convert hook suspended model hoists for
rigid mount trolley suspension. Instructions for installing lugs are
not include herein. They are provided with suspension lug kits.
Trolleys are shipped partially disassembled to make it
unnecessary to take them apart before mounting on hoist. This
also makes it easier to properly adjust the trolleys to fit the
particular beams on which they are to operate. Trolleys must be
correctly fitted to properly support the rated load.
Your new BUDGIT Heavy Duty Rigid Mount Trolley can be
assembled to your BUDGIT Coil Chain Electric Hoist, Series
2000 Air Hoist, Series 6000 Air Hoist, or USA Hand Chain Hoist,
and the complete unit then installed on its monorail beam with a
minimum of effort by following the directions given herein.
Patentedtracktrolleys aredesignedto operateonpatentedtrack
with a 3-1/4" wide flange.
THE INFORMATION CONTAINED IN THIS MANUAL IS FOR
INFORMATIONAL PURPOSES ONLY AND LIFT TECH DOES
NOT WARRANT OR OTHERWISE GUARANTEE (IMPLIEDLY
OR EXPRESSLY) ANYTHING OTHER THAN THE
COMPONENTS THAT LIFT TECH MANUFACTURES AND
ASSUMES NO LEGAL RESPONSIBILITY (INCLUDING, BUT
NOT LIMITED TO CONSEQUENTIAL DAMAGES) FOR
INFORMATION CONTAINED IN THIS MANUAL.
For Coil Chain BUDGIT Electric Hoists, Series 2000 Air Hoists,
Series 6000 Air Hoists, And USA Hand Chain Hoists.
12688
ASSEMBLY OF TROLLEY TO HOIST
Placehoistonworkbench,suspensionlugfacingup,andproceed
as follows:
1.Iftrolleyisahandgearedtyperated2tonsorless,makecertain
that proper size anti-tilt roller is installed on inside of one side
plate before assembling trolley to hoist. Two rollers are provided
witheachhandgearedtrolleytoaccommodatefullrangeofbeam
sizesthattrolleyisdesignedfor.Asmallroller,suitableforI-beam
sizes of 10" up to largest specified for trolley, has been pre-
installed by the factory. If trolley is to operate on an I-beam
smaller than 10", substitute the larger roller, which is shipped
loose, by removing the outer “C” ring and replacing the smaller
roller. For other than standard I-beams, measure beam flange
thickness and allow not less than 1/16" clearance between roller
and bottom of beam flange.
2.Before attachingtrolley to hoist,first determineproper spacing
of trolley side plates to provide adequate wheel clearance
(approximately 1/8") on both sides of I-beam, between inside
faces of wheel flanges and edges of bottom beam flange. Proper
spacing is obtained by varying number of spacer washers
(furnished with trolley), which are installed on suspension cross
pins, between suspension lug and trolley side plates.
3. Due to manufacturing tolerances, I-beams having the same
size designation may vary in the width of their flanges. This
makes it impossible to prescribe the specific number of spacer
washers required between trolley side plates and lug for any
Notice: Since rigid mounting does not allow hoist to rotate
with pull of load, Heavy Duty Rigid Mount Trolleys must not
be used with hoists having roller type load chain.
1 TON RATED LOAD HAND GEARED TROLLEY
1 TON RATED LOAD PUSH TYPE TROLLEY

Page 2
The numbers assigned to the parts of our various
assemblies in our parts list are not the part numbers
used in manufacturing the part. They are identification
numbers,thatwhengivenwiththetrolleymodelnumber,
permitustoidentify,selectormanufactureandshipthe
correct part needed for any trolley.
particular beam size. As a result the following procedure should
be followed:
4.Measureexactwidthofbottombeamflangeandadd1/4"tothis
dimension. This is the required distance between inside faces of
wheel flanges to obtain proper operating clearance, as indicated
in Figure 2.
12207A
Figure 2. Sectional View of Trolley Showing
Proper Wheel and Washer Spacing.
5. An equal number of washers must be removed or added at
each end of lug (inside side plates) as required to obtain proper
wheel spacing determined in Step 4. When spacing is correct,
remaining spacer washers are to be installed in equal numbers
on outside ends of cross pins. Install lock-washers and tighten
hex nuts.
Note: It is important that all the spacer washers that come with
trolley be used.
SUSPENDING TROLLEY AND HOIST
1. On push type trolley models determine whether hoist is to be
suspendedwith frameparallel to runwaybeam orcross mounted
(90 degrees to beam). Refer to hoist manual for instructions on
suspension lug rotation.
2. On hand geared models the trolley is restricted to parallel
mounting on hoist frame because of the handwheel and chain.
Whenhoist chaincontainer isto beused, trolleyhand chainmust
be placed on side opposite tail chain of hoist (where chain
container is mounted).
3. Hoist and trolley may be installed on I-beam by one of two
methods. If trolley can be slipped directly over end of beam, it
need not be partially disassembled. If this is impossible, remove
hexnuts,lock-washers, outerspacerwashersandone sideplate
from one side of trolley and reassemble on beam.
OPERATING PRECAUTIONS
DO NOT load trolley beyond rated load.
DO NOT subject trolley to side loads. Always center trolley
over load when hoisting.
DO NOT ram trolley into end stops, other trolleys, or any
obstruction on beam. Improper and careless operation can
result in a hazardous condition for operator and load.
ALWAYSbesureloadisclearofobstructionbeforetraversing
load and trolley.
DONOT standand DONOT cause or allow others to standor
get under any load the trolley is supporting. DO keep clear,
and make sure others keep clear, of any load the trolley is
supporting.
MAINTENANCE AND LUBRICATION
1.BUDGITHeavyDuty RigidMountTrolleysare builttogivelong
service, but should be inspected periodically for evidence of
damage or wear, particularly when subjected to unusual severe
operating conditions.
2. Lubrication requirements:
a.Wheel bearings are permanently lubricated and require no
additional lubricant.
b.Drive wheel gears are to be lubricated with an open type
gear grease which is heavy, plastic, extreme pressure and
tacky; such as MOBILTAC 325 NC or equal.
REPLACEMENT PARTS
The following parts lists and illustrations cover standard model
BUDGITHeavyDutyRigidMountTrolleys.Typicalunitsareused
as the basis for the exploded parts illustrations; therefore certain
variations may occur from the parts information given. For this
reason always give the catalog number and model number .
Pins referred to in some column headings are trolley suspension
pins.
In all cases, after trolley and hoist have been installed on
I-beam, make sure a suitable stop is secured to each end of
beam to prevent trolley rolling off. Make certain lock-washers
are in place on cross pins and hex nuts are tight.
CAUTION
If trolley is mounted on an open-end beam, end stops
must be installed to prevent trolley from running off the
end of the beam,resulting in injury to operator and others,
including danger to life and limb and damages to load
and other property.
WARNING
These trolleys are not designed nor intended to be used
to support or transport people or for supporting or
transporting loads over people.
WARNING
Recheck clearance dimensions between wheel flanges and
beam flanges.

Page 3
3-1/8" c/c Pins 5" c/c Pins
Ref. Part Qty. Part Qty.
No. Description Number Req’d. Number Req’d.
1 Plate Assembly - Side
For 3" to 5" Flange Widths and Patented Track BT-1300 2 — —
For 5-1/8" to 7-1/4" Flange Widths BT-1301 2 — —
For 7-1/2" to 9-1/8" Flange Widths BT-1302 2 — —
For 3-5/8" to 6" Flange Widths and Patented Track — — BT-1303 2
For 6-1/4" to 8-5/8" Flange Widths — — BT-1304 2
For 8-7/8" to 11-1/4" Flange Widths — — BT-1305 2
2 Shaft-Wheel BT-1306 4 BT-1306 4
3 Bearing - Ball BT-1307 8 BT-1307 8
4 Ring - Retaining BT-1308 4 BT-1308 4
5 Wheel - Plain
Standard BT-1309 4 BT-1309 4
Patented Track BT-1310 4 BT-1310 4
Spark Resistant BT-1311 4 BT-1311 4
6 Ring - Retaining BT-1312 4 BT-1312 4
7 Lockwasher BT-1313 4 BT-1313 4
8 Nut - Hex Jam BT-1314 4 BT-1314 4
9 Nut - Hex Jam BT-1315 4 BT-1314 4
10 Lockwasher BT-1316 4 BT-1313 4
11 Washer-Spacer BT-1317 56 BT-1318 36
12 Pin - Suspension
For 3" to 5" Flange Widths and Patented Track BT-1319 2 — —
For 5-1/8" to 7-1/4" Flange Widths BT-1320 2 — —
For 7-1/2" to 9-1/8" Flange Widths BT-1321 2 — —
For 3-5/8" to 6" Flange Widths and Patented Track — — BT-1322 2
For 6-1/4" to 8-5/8" Flange Widths — — BT-1323 2
For 8-7/8" to 11-1/4" Flange Widths — — BT-1324 2
Figure 3. Push Type Rigid Mount Trolley Assembly.
(4" øWheels — 3-1/8" & 5" c/c Pins.)
12682

Page 4
Ref. Part Qty.
No. Number Description Req’d
1 Plate Assembly - Side
BT-1400 For 4" to 6" Flange Widths and Patented Track 2
BT-1401 For 6-3/8" to 8-5/8" Flange Widths 2
BT-1402 For 8-3/4" to 11" Flange Widths 2
2 BT-1403 Bearing - Ball 8
3 BT-1404 Ring - Retaining 4
4 Wheel - Plain
BT-1405 Standard 4
BT-1406 Patented Track 4
BT-1407 Spark Resistant 4
5 BT-1408 Ring - Retaining 4
6 BT-1409 Nut - Hex Jam 4
7 BT-1410 Lockwasher 4
8 BT-1411 Washer - Spacer 40
9 Pin - Suspension
BT-1412 For 4" to 6" Flange Widths and Patented Track 2
BT-1413 For 6-3/8" to 8-5/8" Flange Widths 2
BT-1414 For 8-3/4" to 11" Flange Widths 2
Figure 4. Push Type Rigid Mount Trolley Assembly.
(4" øWheels — 6" c/c Pins.)
12683
Notes

Page 5
Ref. Part Qty.
No. Number Description Req’d
1 Plate Assembly - Side
BT-2700 For 4" to 6-1/4" Flange Widths and Patented Track 2
BT-2701 For 6-3/8" to 8-5/8" Flange Widths 2
BT-2702 For 8-3/4" to 11" Flange Widths 2
2 BT-2703 Bearing - Ball 8
3 BT-2704 Ring - Retaining 4
4 Wheel - Plain
BT-2705 Standard 4
BT-2706 Patented Track 4
BT-2707 Spark Resistant 4
5 BT-2708 Ring - Retaining 4
6 BT-2709 Nut - Hex Jam 4
7 BT-2710 Lockwasher 4
8 BT-2711 Washer - Spacer 40
9 Pin - Suspension
BT-2712 For 4" to 6-1/4" Flange Widths and Patented Track 2
BT-2713 For 6-3/8" to 8-5/8" Flange Widths 2
BT-2714 For 8-3/4" to 11" Flange Widths 2
Figure 5. Push Type Rigid Mount Trolley Assembly.
(6½" øWheels.)
12684

Page 6
3-1/8" c/c Pins 5" c/c Pins
Ref. Part Qty. Part Qty.
No. Description Number Req’d. Number Req’d.
1 Plate Assembly - Side
For 3" to 5" Flange Widths and Patented Track BT-2500 2 — —
For 5-1/8" to 7-1/4" Flange Widths BT-2501 2 — —
For 7-1/2" to 9-1/8" Flange Widths BT-2502 2 — —
For 3-5/8" to 6" Flange Widths and Patented Track — — BT-2503 2
For 6-1/4" to 8-5/8" Flange Widths — — BT-2504 2
For 8-7/8" to 11-1 /4" Flange Widths — — BT-2505 2
2 Shaft - Wheel BT-2506 4 BT-2506 4
3 Bearing-Ball BT-2507 8 BT-2507 8
4 Ring - Retaining BT-2508 4 BT-2508 4
5 Wheel - Plain
Standard BT-2509 2 BT-2509 2
Patented Track BT-2510 2 BT-2510 2
Spark Resistant BT-2511 2 BT-2511 2
6 Wheel - Geared
Standard BT-2512 2 BT-2512 2
Patented Track BT-2513 2 BT-2513 2
Spark Resistant BT-2514 2 BT-2514 2
7 Ring - Retaining BT-2515 4 BT-2515 4
8 Lockwasher BT-2516 4 BT-2516 4
9 Nut - Hex Jam BT-2517 4 BT-2517 4
10 Nut - Hex Jam BT-2518 4 BT-2517 4
11 Lockwasher BT-2519 4 BT-2516 4
12 Washer - Spacer BT-2520 56 BT-2521 36
Figure 6. Hand Geared Rigid Mount Trolley Assembly.
(4" øWheels — 3-1/8" & 5" c/c Pins.)
12685

Page 7
3-1/8" c/c Pins 5" c/c Pins
Ref. Part Qty. Part Qty.
No. Description Number Req’d. Number Req’d.
13 Pin - Suspension
For 3" to 5" Flange Widths and Patented Track BT-2522 2 — —
For 5-1/8" to 7-1/4" Flange Widths BT-2523 2 — —
For 7-1/2" to 9-1/8" Flange Widths BT-2524 2 — —
For 3-5/8" to 6" Flange Widths and Patented Track — — BT-2525 2
For 6-1/4" to 8-5/8" Flange Widths — — BT-2526 2
For 8-7/8" to 11-1/4" Flange Widths — — BT-2527 2
14 Ring - Retaining BT-2528 1 BT-2528 1
15 Pinion BT-2529 1 BT-2530 1
16 Key - Pinion BT-2531 1 BT-2531 1
17 Screw - Hex Cap BT-2532 4 BT-2532 4
18 Ring - Retaining BT-2533 4 BT-2533 4
19 Bushing BT-2534 2 BT-2534 2
20 Plate and Tube Assembly BT-2535 1 BT-2535 1
21 Nut - Self-locking BT-2536 4 BT-2536 4
22 Shaft - Hand Chain Wheel BT-2537 1 BT-2537 1
23 Key - Hand Chain Wheel BT-2538 1 BT-2538 1
24 Washer BT-2539 2 BT-2539 2
25 Guide - Chain BT-2540 1 BT-2540 1
26 Wheel - Hand Chain BT-2541 1 BT-2541 1
27 Ring - Retaining BT-2542 2 BT-2542 2
28 Roller
1" Diameter BT-2543 1 BT-2543 1
1-1/4" Diameter BT-2544 1 BT-2544 1
* Chain - Hand (Not Shown)
Standard BT-2545 As Req’d. BT-2545 As Req’d.
Spark Resistant BT-2546 As Req’d. BT-2546 As Req’d.
Link - Open (Not Shown) BT-2547 1 BT-2547 1
Figure 6. Hand Geared Rigid Mount Trolley Assembly - (4" øWheels — 3-1/8" & 5" c/c Pins) (Continued).
*Specify length of hand chain required. Standard length equals two times hoist lift plus 2'-6".
Notes

Page 8
Ref. Part Qty.
No. Number Description Req’d
1 Plate Assembly - Side
BT-2600 For 4" to 6-1/4" Flange Widths and Patented Track 2
BT-2601 For 6-3/8" to 8-5/8" Flange Widths 2
BT-2602 For 8-3/4" to 11" Flange Widths 2
2 BT-2603 Bearing - Ball 8
3 BT-2604 Ring - Retaining 4
4 Wheel - Plain
BT-2605 Standard 2
BT-2606 Patented Track 2
BT-2607 Spark Resistant 2
5 Wheel - Geared
BT-2608 Standard 2
BT-2609 Patented Track 2
BT-2610 Spark Resistant 2
6 BT-2611 Ring - Retaining 4
7 BT-2612 Nut - Hex Jam 4
8 BT-2613 Lockwasher 4
9 BT-2614 Washer-Spacer 40
10 Pin - Suspension
BT-2615 For 4" to 6-1/4" Flange Widths and Patented Track 2
BT-2616 For 6-3/8" to 8-5/8" Flange Widths 2
BT-2617 For 8-3/4" to 11" Flange Widths 2
11 BT-2618 Ring - Retaining 1
12 BT-2619 Pinion 1
13 BT-2620 Key - Pinion 1
14 BT-2621 Screw - Hex Cap 4
Figure 7. Hand Geared Rigid Mount Trolley Assembly.
(4" øWheels — 6" c/c Pins.)
12686

Page 9
Ref. Part Qty.
No. Number Description Req’d
15 BT-2622 Ring - Retaining 2
16 BT-2623 Bushing 2
17 BT-2624 Plate and Tube Assembly 1
18 BT-2625 Nut - Self-locking 4
19 BT-2626 Shaft - Hand Chain Wheel 1
20 BT-2627 Key - Hand Chain Wheel 1
21 BT-2628 Washer 2
22 Guide - Chain
BT-2629 For 8-5/8" O.D. Hand Chain Wheel 1
BT-2630 For 11-5/8" O.D. Hand Chain Wheel 1
23 Wheel - Hand Chain
BT-2631 8-5/8" Outside Diameter 1
BT-2632 11-5/8" Outside Diameter 1
* Chain - Hand (Not Shown)
BT-2633 Standard As Req’d.
BT-2634 Spark Resistant As Req’d.
BT-2635 Link - Open (Not Shown) 1
Notes
Figure 7. Hand Geared Rigid Mount Trolley Assembly - (4" øWheels — 6" c/c Pins) (Continued).
*Specify length of hand chain required. Standard length equals two times hoist lift plus 2'-6".

Page 10
Ref. Part Qty.
No. Number Description Req’d
1 Plate Assembly - Side
BT-2800 For 4" to 6-1/4" Flange Widths and Patented Track 2
BT-2801 For 6-3/8" to 8-5/8" Flange Widths 2
BT-2802 For 8-3/4" to 11" Flange Widths 2
2 BT-2803 Bearing - Ball 8
3 BT-2804 Ring - Retaining 4
4 Wheel - Plain
BT-2805 Standard 2
BT-2806 Patented Track 2
BT-2807 Spark Resistant 2
5 Wheel - Geared
BT-2808 Standard 2
BT-2809 Patented Track 2
BT-2810 Spark Resistant 2
6 BT-2811 Ring - Retaining 4
7 BT-2812 Nut - Hex Jam 4
8 BT-2813 Lockwasher 4
9 BT-2814 Washer - Spacer 40
10 Pin - Suspension
BT-2815 For 4" to 6-1/4" Flange Widths and Patented Track 2
BT-2816 For 6-3/8" to 8-5/8" Flange Widths 2
BT-2817 For 8-3/4" to 11" Flange Widths 2
11 BT-2818 Ring - Retaining 2
Figure 8. Hand Geared Rigid Mount Trolley Assembly.
(6½" øWheels.)
12687