Buehler IsoMet 4000 User manual

MA112680_39.3 4/2014
www.buehler.com
IsoMet™ 4000
Linear Precision Saw

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MA112680_39.3 [Original Instructions] 4/2014
Buehler Worldwide Mission Statement
We are Buehler, the science behind materials preparation and analysis and the premier company in our
field, since 1936. Our global mission is to deliver outstanding value and delight our customers by
providing innovative, quality, on-time products and services.
To fulfill our mission, we will continue to:
•Listen to and understand our customers to exceed their expectations.
•Apply engineering and technical support to provide innovative solutions to our customers.
•Achieve profitable growth.
•Foster an environment of creativity, respect, teamwork, open communication and ethical behavior.
•Provide the training and tools which allow all of us to achieve our mission.
•Continually improve our performance in all aspects of the business.
About Buehler
For over 70 years, Buehler has been a leading manufacturer of scientific instruments and supplies for use
in materials analysis. Buehler products are used throughout the world in manufacturing facilities, quality
laboratories and universities to analyze all types materials, including:
•Ferrous and Non-ferrous metals
•Thermal spray coatings
•Printed Circuit Boards
•Fasteners
•Ceramics
•Composites
•Semiconductors
•Rocks
•Glasses
•Plastics
Companies use Buehler products to improve the material within their product, monitor production or
incoming purchased material, do failure analysis and perform basic materials research. Buehler products
fall into three categories:
•Sample preparation equipment for cutting, grinding and polishing specimen material (usually cross
sectioning) prior to microstructural inspection.
•Metallographic consumables for the sample preparation equipment including; cutoff wheels, saw
blades, mounting compounds, grinding papers, polishing cloths and polishing suspensions.
•Inspection and testing equipment including microscopes, image analyzers, video equipment and
hardness testers.

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MA112680_39.3 [Original Instructions] 4/2014
EC – DECLARATION OF CONFORMITY
Name of Manufacturer and contact information:
41 Waukegan Road
Lake Bluff, Illinois 60044 USA
1-800-BUEHLER / www.buehler.com
Contact information of Buehler’s authorized
representative within the Community:
ITW Test & Measurement GmbH
In der Steele 2
D-40599 Düsseldorf, Germany
(49) (211) 974 100 / www.buehler-met.de
Juergen Vossbruch
Machine Name and Description:
Name: IsoMet™ 4000 Linear Precision Saw
Catalog Number: 11-2680 / 11-2681 / 11-2675
Description:An automatic linear saw that adjusts the feed
rate to provide consistent, quality cuts and to prevent
specimen and machine damage.
Machine Serial Number: Month Code – IS4S – Number of units built. (Every unit
assembled is registered in our database.)
Buehler declares this product to be in compliance with EC Directive(s):
2006/42/EC according to the following standards:
EN ISO 12100-1: 2010
EN 60204-1: 2006
2004/108/EC (Electromagnetic Compatibility (EMC))
Directive:
EN 61000-4-2 Cons Ed 1.2:2009
EN 61000-4-3:2006
EN 61000-4-4:2012
EN 61000-4-5 Ed 2.0:2006
EN 61000-4-6 Ed 2.2:2009
EN 61000-4-8:2010
Quality Management System:
(ISO 9001:2008)
Registered firm: Underwriters Laboratories, Inc.
QMS Cert. # 10001679
1130 W. Lake Cook Road / Suite 340
Buffalo Grove, IL 60089 / USA
This machine is CE-marked.
RoHS Compliant (2011/65/EU Directive). Lake Bluff, Illinois, USA
Prepared by: Kate Watling, Technical Communicator
THIS MANUAL IS A CUSTOM GENERATED DOCUMENT. IT INCLUDES ALL REVISIONS RELATED TO THIS
SPECIFIC BUEHLER ITEM AS OF THE DATE SHOWN BELOW.
The items covered in this communication including all attachments may be subject to the export laws of the United States of
America, including without limitation the Export Administration Regulations and the Office of Foreign Asset Control Regulations. The
export, re-export or diversion of these items in contravention of these or other applicable regulations is strictly prohibited.
The information contained in this communication is intended only for the use of the individual or entity to which it is addressed and
may contain information that is privileged, confidential and exempt from disclosure under applicable law.
© 2010 – 2012 Buehler, a division of Illinois Tool Works Inc. All rights reserved.

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MA112680_39.3 [Original Instructions] 4/2014

Table of Contents
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MA112680_39.3 [Original Instructions] 4/2014
IsoMet4000 Linear Precision Saw................................................................................................................1
Warranty........................................................................................................................................................ 1
Specifications................................................................................................................................................1
Safety Information.........................................................................................................................................2
Machine Use and Care...........................................................................................................................2
Safety Terms .......................................................................................................................................... 3
Unpacking .....................................................................................................................................................3
Installation.....................................................................................................................................................4
Electrical Installation .....................................................................................................................................4
Blade Installation...........................................................................................................................................5
Installing a Blade..............................................................................................................................5
Cooling and Lubrication ................................................................................................................................6
Vises.............................................................................................................................................................. 6
External Recirculating System......................................................................................................................7
IsoMet 4000 Controls and Functions ............................................................................................................8
Front Panel Controls............................................................................................................................... 8
IsoMet 4000 Display Screens and Commands...........................................................................................10
Parameter Fields ..................................................................................................................................10
L1 Display Screen.................................................................................................................................11
L1 Display Screen Commands ......................................................................................................11
Pause CUTTING CYCLE...............................................................................................................11
L2 Display Screen.................................................................................................................................12
L2 Display Screen Commands ......................................................................................................12
L3 Display Screen.................................................................................................................................13
L3 Display Screen Commands ......................................................................................................13
Specimen Positioning..................................................................................................................................14
Specimen Loading................................................................................................................................14
Positioning a Specimen with an Unknown Thickness..........................................................................14
Positioning a Specimen with a Known Thickness................................................................................16
Operation.....................................................................................................................................................17
Cutting a Specimen ..............................................................................................................................17
Single Cut.............................................................................................................................................17
Manual Cutting......................................................................................................................................18
SMART CUT: Checking and Adjusting the Feed Rate ...............................................................................19
Blade Dressing............................................................................................................................................19
Dressing the Blade ...............................................................................................................................20
Automatic Blade Dressing, Rotating Chuck, and Specimen Positioning System.......................................21
Removing the Specimen Position System (Catalog Number 11-2699).........................................21
Installing the Specimen Position System.......................................................................................22
Removing the Rotating Chuck (Catalog Number 11-2695) ...........................................................22
Installing the Rotating Chuck.........................................................................................................22
Removing the Automatic Blade Dressing System (Catalog Number 11-2696).............................22
Installing the Automatic Blade Dressing System ...........................................................................23
Warning Messages .....................................................................................................................................24

Table of Contents
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MA112680_39.3 [Original Instructions] 4/2014
Maintenance................................................................................................................................................25
Internal Coolant/Lubricant Recirculating System .................................................................................25
Draining the Coolant ......................................................................................................................25
Cleaning the Unit..................................................................................................................................26
Automatic Blade Dressing ....................................................................................................................26
Cleaning the Automatic Blade Dressing shaft ...............................................................................26
Checking the Blade Motor Total Hours ................................................................................................27
Troubleshooting Chart.................................................................................................................................28
Application Guide........................................................................................................................................29
Buehler Environmental Policy.....................................................................................................................31

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MA112680_39.3 [Original Instructions] 4/2014
IsoMet4000 Linear Precision Saw
The IsoMet 4000 is an easy to use automatic linear saw that includes the SMARTCUT system to
automatically adjust the feed rate to provide consistent, quality cuts and to prevent specimen and
machine damage.
A 1µm Specimen Positioning System allows for precise applications and enables the cutting of delicate
specimens with minimal deformation.
Three IsoMet 4000 models are available:
•11-2680 IsoMet 4000 Precision Saw with accessories.
•11-2681 IsoMet 4000 Precision Saw without accessories.
•11-2675 IsoMet 4000 Precision Saw with accessories and external recirculating system.
Warranty
This unit is guaranteed against defective materials and poor workmanship for a period of 24 months or
2000 hours of normal use (whichever comes first), from the date of receipt by the customer. The warranty
is void if inspection shows evidence of abuse, misuse, unsafe use or unauthorized repair. This warranty
covers all Buehler costs associated with the replacement of defective materials (e.g., parts and labor).
If for any reason this unit must be returned to Buehler for warranty service, please contact Buehler
Service at www.Buehler.com or 1-800-283-4537 for prior authorization and shipping instructions.
(If outside the USA or Canada contact your local Buehler Representative.) Please have the following
information available when contacting Buehler:
•Customer Purchase Order Number
•Buehler Invoice Number and Date
•Serial Number
•Reason for return
Specifications
11-2680 / 11-2681 / 11-2675 IsoMet 4000 Precision Saw
Dimensions 21 ½” W x 29 ½” D x 13 ¼” H (546 mm x 750 mm x 337 mm)
Electrical 85 – 264 V, 50/60 Hz, 1 Phase
Motor 1 ¼ hp (795 W)
200 – 5000 rpm
Decibels (No Load, 12 inches away level from machine) 73 dB
Shipping Weight 130 lbs (56 kg)
Coolant Tank .9 gal (4 liter)
Coolant Flow Rate .7 gal/min (3 liter/min)

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MA112680_39.3 [Original Instructions] 4/2014
Safety Information
For safe installation and operation of this equipment, carefully read and understand the contents of this
manual. Improper operation, handling, or maintenance can result in severe personal injury and equipment
damage.
The IsoMet 4000 Linear Precision Saw is designed for use in dry, indoor laboratory and workshop
environments away from strong electromagnetic fields and with normal temperature ranges
(41° F to 104° F / 5° C to 40° C) and non-condensing humidity ranges (30-90%).
Machine Use and Care
All operators should be trained in the use of the IsoMet 4000. If training is needed contact
Buehler at 800.BUEHLER (800.283.4537) or your local Buehler Sales Representative.
Always use safety glasses. Flying debris and liquids can cause severe eye injury.
Dress properly. Protective equipment should be worn to handle specimens, which may be sharp
or hot.
Do not operate machine in explosive atmospheres, such as in the presence of flammable
liquids, gases, or dust. Sparks may ignite the dust or fumes. Flammable material must not be
used with the IsoMet 4000 Linear Precision Saw.
Maintain the IsoMet 4000 Linear Precision Saw with care. Properly maintained machines are
less likely to bind and are easier to control. Any alteration or modification is a misuse and may
result in a dangerous situation.
Maintain machine guards and interlocks. Do not attempt to enter the cutting bay when the
IsoMet 4000 Linear Precision Saw is in use.
Only qualified repair personnel must perform machine service. Service or maintenance
performed by unqualified personnel could result in a risk of injury.
Replace damaged or defective parts immediately and use only identical replacement parts.
Use of unauthorized parts or failure to follow maintenance instructions may create a risk of
electrical shock or injury.
Check for misalignment or binding of moving parts, breakage of parts, and any other
condition that may affect the machine operation. If damaged, have the machine serviced
before using. Poorly maintained machines cause many accidents.
Machine coolant can present a biological hazard if not maintained correctly. Change the
coolant regularly in accordance with local regulations and safety practices.
Use of extension cords is not recommended for Buehler machines and equipment.

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MA112680_39.3 [Original Instructions] 4/2014
Safety Terms
DANGER
!
WARNING
!
CAUTION
!
NOTICE
Unpacking
The IsoMet 4000 Linear Precision Saw is shipped fully assembled and has been carefully packaged to
protect it during transit from the factory to your location. Carefully unpack and check contents.
If any components are missing or damaged, save the packing list and materials and advise the carrier
and Buehler of the discrepancy.
IsoMet 4000 Linear Precision Saw with accessories (Catalog Number 11-2680)is shipped with:
•Automatic Dressing System (11-2696)
•Buehler Recommended Cutting Fluid
•Dressing Stick (11-1190)
•IsoCut®7-inch Wafering Blade (11-4267)
•Set of 4-inch Stainless Steel Flanges (11-2689)
•Short T-Slot Table (11-2701)
•1µm Specimen Positioning System (11-2699)
•2 Abrasive Cut-off Wheels (11-4207-010 & 11-4217-010)
•3 Specimen Chucks:
11-2683 - Single Saddle Chuck
11-2684 - 1 ¼-inch Round Specimen Chuck
11-2686 - Irregular Specimen Chuck
DANGER indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING indicates a hazardous situation which, if not avoided,
could result in death or serious injury
CAUTION indicates a potentially hazardous situation which,
if not avoided, may result in minor or moderate injury.
NOTICE indicates practices not related to personal injury.

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MA112680_39.3 [Original Instructions] 4/2014
Installation
WARNING
!
Equipment Damage. The IsoMet 4000 Linear Precision Saw is heavy. Follow local safety practices
to lift the IsoMet 4000 Linear Precision Saw unit from the shipping carton. Improper lifting can
result in machine damage.
Personal Injury. Improper lifting of the IsoMet 4000 Linear Precision Saw can result in personal
injury.
The IsoMet 4000 Linear Precision Saw is bolted to a wooden base for protection during shipping. Open
areas are provided at the corners of the base for ease of lifting.
Lift the IsoMet 4000 Linear Precision Saw out of the carton and position it on a table so it overhangs the
edge. Remove all bolts securing the IsoMet 4000 Linear Precision Saw to the wood base.
Select a location for your IsoMet 4000 Linear Precision Saw that provides an adequate working space, a
power source, water connections, and a drain.
Allow 6 inches (150 mm) of space at the back of the IsoMet 4000 Linear Precision Saw for raising the
hood.
Electrical Installation
Electrical Shock Hazard. Only a qualified electrical technician should perform electrical
installation and maintenance.
Electrical Shock Hazard. Do not change the power plug in any way. Buehler machines are
equipped with a polarized plug (one blade is wider than the other) and a ground pin. Polarized
plugs reduce the risk of electrical shock. This plug will fit in a polarized outlet only one way.
•Disconnect the power supply before making any electrical adjustments. Install a lockout tag
and follow lockout tag procedures to prevent any accidental starting of the machine.
•Capacitors inside the machine may retain a charge even if the machine is disconnected from
the power supply
Installation of the IsoMet 4000 Linear Precision Saw must comply with local electrical standards or codes
of practice.
The Specification Plate is located on the back of the IsoMet 4000 Linear Precision Saw. Check that the
Specification Plate values for voltage, current, and power consumption are compatible with the intended
electrical supply before installation.
The IsoMet 4000 Linear Precision Saw can be plugged into an existing outlet rated for the voltage and
frequency listed on the Specification Plate.