Buehler Vector User manual

MA601990_20 10/04/2010
www.buehler.com
Vector®Power Head

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MA601990_20 [Original Instructions] 10/04/2010
Buehler Worldwide Mission Statement
We are Buehler, the science behind materials preparation and analysis and the premier company in our
field, since 1936. Our global mission is to deliver outstanding value and delight our customers by
providing innovative, quality, on-time products and services.
To fulfill our mission, we will continue to:
•Listen to and understand our customers to exceed their expectations.
•Apply engineering and technical support to provide innovative solutions to our customers.
•Achieve profitable growth.
•Foster an environment of creativity, respect, teamwork, open communication and ethical behavior.
•Provide the training and tools which allow all of us to achieve our mission.
•Continually improve our performance in all aspects of the business.
About Buehler
For over 70 years, Buehler has been a leading manufacturer of scientific instruments and supplies for use
in materials analysis. Buehler products are used throughout the world in manufacturing facilities, quality
laboratories and universities to analyze all types materials, including:
•Ferrous and Non-ferrous metals
•Thermal spray coatings
•Printed Circuit Boards
•Fasteners
•Ceramics
•Composites
•Semiconductors
•Rocks
•Glasses
•Plastics
Companies use Buehler products to improve the material within their product, monitor production or
incoming purchased material, do failure analysis and perform basic materials research. Buehler products
fall into three categories:
•Sample preparation equipment for cutting, grinding and polishing specimen material (usually cross
sectioning) prior to microstructural inspection.
•Metallographic consumables for the sample preparation equipment including; cutoff wheels, saw
blades, mounting compounds, grinding papers, polishing cloths and polishing suspensions.
•Inspection and testing equipment including microscopes, image analyzers, video equipment and
hardness testers.

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MA601990_20 [Original Instructions] 10/04/2010
DECLARATION OF INCORPORATION OF PARTLY
COMPLETED MACHINERY
Name of Manufacturer and contact information:
BUEHLER USA
41 Waukegan Road
Lake Bluff, Illinois 60044 USA
1-800-BUEHLER / www.buehler.com
Contact information of Buehler’s authorized
representative within the Community:
BUEHLER GmbH
In der Steele 2
40599 Düsseldorf, Germany
(49) (211) 974 100 / www.buehler-met.de
Juergen Vossbruch
Machine Name and Description:
Name: Vector®Power Head
Catalog Number: 60-1990
Description: A semi-automatic power head when used with
compatible Grinder - Polishers that can prepare specimens
using single force or central force.
Machine Serial Number: Month Code – VCT – Number of units built. (Every unit
assembled is registered in our database.)
Buehler declares this product to be in accordance with EC Directive(s):
Note: This machine must be used with CE certified compatible Buehler grinder and polisher.
Safety of Machinery (2009): EMC (1996):
2006/42/EC according to the following
standards: 89/336/EEC according to the following standards:
EN ISO 12100-1: 2003
EN ISO 12100-2: 2003
EN 60204-1: 2006
EN 61000-4-4: 1995
EN 61000-4-3: 1995
EN 61000-4-2: 1995
Quality Assurance: Underwriters Laboratories, Inc. / ID# A3104 1130 W. Lake Cook Road / Suite 340
Buffalo Grove, IL 60089 / USA
This machine is CE-marked:
Lake Bluff, Illinois, USA Dan Schmidt, Buehler Engineering Manager
Prepared by: Kate Watling, Technical Communicator
THIS MANUAL IS A CUSTOM GENERATED DOCUMENT. IT INCLUDES ALL REVISIONS RELATED TO THIS
SPECIFIC BUEHLER ITEM AS OF THE DATE SHOWN BELOW.
The items covered in this communication including all attachments may be subject to the export laws of the United States of
America, including without limitation the Export Administration Regulations and the Office of Foreign Asset Control Regulations. The
export, re-export or diversion of these items in contravention of these or other applicable regulations is strictly prohibited.
The information contained in this communication is intended only for the use of the individual or entity to which it is addressed and
may contain information that is privileged, confidential and exempt from disclosure under applicable law.
© 2010 Buehler, a division of Illinois Tool Works Inc. All rights reserved.

Table of Contents
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MA601990_20 [Original Instructions] 10/04/2010
Vector Power Head.......................................................................................................................................1
Warranty........................................................................................................................................................1
Specifications................................................................................................................................................1
Safety Information.........................................................................................................................................2
Machine Use and Care...........................................................................................................................2
Safety Terms ..........................................................................................................................................3
Unpacking .....................................................................................................................................................3
Installation.....................................................................................................................................................4
Vector Power Head Installation on MetaServ 250 Grinder Polisher.............................................................5
Vector Power Head Installation on a Dual Grinder Polisher Base................................................................9
Water Connections......................................................................................................................................10
Air Connections...........................................................................................................................................10
Air Connections for Use in Europe.......................................................................................................11
Electrical Installation ...................................................................................................................................11
Activating the Vector Power Head..............................................................................................................12
Alpha Beta Grinder Polishers.........................................................................................................12
MetaServ 250 Grinder Polisher......................................................................................................12
Adjusting the Distance between the Specimen Holder and the Platen Base.......................................13
Adjusting the Locking Ring when Using the APEX System .................................................................14
Adjusting the Specimen Holder Location on the Platen Base..............................................................14
Specimen Holders.......................................................................................................................................15
Central Force Specimen Holder...........................................................................................................15
Single Force Specimen Holder.............................................................................................................16
Vector Power Head Control Panel..............................................................................................................17
Operating the Vector Power Head..............................................................................................................20
Single Force..........................................................................................................................................20
Central Force........................................................................................................................................21
Maintenance................................................................................................................................................22
Replacing the Power Head Drive Belt..................................................................................................22
Accessories.................................................................................................................................................23
Single Force Specimen Holders with Retaining Rings.........................................................................23
Central Force Specimen Holders .........................................................................................................23
Other.....................................................................................................................................................23
Assembly Drawings.....................................................................................................................................24
Parts List .....................................................................................................................................................32
Buehler Office Addresses World Wide........................................................................................................36

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MA601990_20 [Original Instructions] 10/04/2010
Vector Power Head
The Vector Power Head enables semi-automatic operation when used with the compatible grinder -
polishers and can prepare specimens using single force or central force applied pneumatic loading.
The Vector Power Head specimen capacity for single loading is one to four. The specimen capacity for
central loading is up to six depending on the specimen holder.
Warranty
This unit is guaranteed against defective materials and poor workmanship for a period of 24 months or
2000 hours (whichever comes first), from the date of receipt by the customer. The warranty is void if
inspection shows evidence of abuse, misuse, unsafe use or unauthorized repair. This warranty covers all
Buehler costs associated with the replacement of defective materials (e.g., parts and labor).
If for any reason this unit must be returned to Buehler for warranty service, please contact Buehler
Service at www.Buehler.com or 1-800-283-4537 for prior authorization and shipping instructions. (If
outside the USA or Canada contact your local Buehler Representative.) Please have the following
information available when contacting Buehler:
Warranty does not cover damaged due to water in the airline.
•Customer Purchase Order Number
•Buehler Invoice Number and Date
•Serial Number
•Reason for return
Specifications
60-1990 Vector Power Head
Dimensions 8.5” W x 16” D x 13 ½” H (216 mm x 406 mm x 343 mm)
Electrical 85 – 265 Volt / 50 – 60 Hz / 1 phase
Motor 1/20 HP (32 watt)
Control Voltage 12 VDC
Sample Force in SINGLE 0 – 5 lbs in 1 lb increments (0 – 75 N in 5 N increments)
Sample Force in CENTRAL 4 – 60 lbs in 4 lb increments (20 – 300 N in 20 N increments)
Weight 28 lbs (13 kg)
Sample Sizes 1-inch, 1 ¼-inch, 1 ½-inch,
25 mm, 30 mm, 32 mm, 38 mm, 40 mm.

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MA601990_20 [Original Instructions] 10/04/2010
Safety Information
For safe installation and operation of this equipment, carefully read and understand the contents of this
manual. Improper operation, handling, or maintenance can result in equipment damage and personal
injury.
The Vector Power Head is designed for use in dry, indoor laboratory and workshop environments away
from strong electromagnetic fields and with normal temperature ranges (41° F to 104° F / 5° C to 40° C)
and non-condensing humidity ranges (30-90%).
Machine Use and Care
All operators should be trained in the use of the Vector Power Head. If training is needed
contact Buehler at 800.BUEHLER (800.283.4537) or your local Buehler Sales Representative.
Always use safety glasses. Flying debris and liquids can cause severe eye injury.
Dress properly. Do not wear loose clothing or jewelry and contain long hair. They can be caught
in moving parts and can result in severe personal injury. Protective equipment should be worn to
handle samples, which may be sharp or hot.
Do not operate machine in explosive atmospheres, such as in the presence of flammable
liquids, gases, or dust. Sparks may ignite the dust or fumes.
Maintain the Vector Power Head with care. Properly maintained machines are less likely to
bind and are easier to control. Any alteration or modification is a misuse and may result in a
dangerous situation.
Only qualified repair personnel must perform machine service. Service or maintenance
performed by unqualified personnel could result in a risk of injury.
Replace damaged or defective parts immediately and use only identical replacement parts.
Use of unauthorized parts or failure to follow maintenance instructions may create a risk of
electrical shock or injury.
Check for misalignment or binding of moving parts, breakage of parts, and any other
condition that may affect the machine operation. If damaged, have the machine serviced
before using. Poorly maintained machines cause many accidents.
Do not abuse the power cord. Never use the cord to cart the machine or pull the plug from
an outlet. Keep the cord away from heat, oil, sharp edges, or moving parts. Replace
damage cords immediately. Damage cords increase the risk of electrical shock.
Use of extension cords is not recommended for Buehler machines and equipment.

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MA601990_20 [Original Instructions] 10/04/2010
Safety Terms
DANGER
!
WARNING
!
CAUTION
!
NOTICE
Unpacking
The Vector Power Head has been carefully packaged to protect it during transit from the factory to your
location. Carefully unpack and check the contents. If any components are missing or damaged, save the
packing list and materials and advise the carrier and Buehler of the discrepancy.
Carefully unpack and check that the following items have been received:
Air filter line adaptor
assembly Power cord
Air hose with solenoid
valve assembly Rubber boot
Dispenser Water Hose with
connection
Height adjustment
gauge
(2) Guide pins
Knob
(4) 6 mm Fastener
screws with washers
L-Wrench 6 mm,
T-Wrench 5 mm &
T-Wrench 6 mm
DANGER indicates a hazardous situation which, if not
avoided
,
will result in death or serious in
j
ur
y
.
WARNING indicates a hazardous situation which, if not avoided,
could result in death or serious injury
CAUTION indicates a potentially hazardous situation which,
if not avoided, may result in minor or moderate injury.
NOTICE indicates practices not related to personal injury.

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MA601990_20 [Original Instructions] 10/04/2010
WARNING
!
Equipment Damage. Two persons are recommended to safely lift the unit from the shipping
carton. Follow local safety practices to lift the Vector Power Head unit from the shipping carton.
Improper lifting can result in machine damage.
Personal Injury. Improper lifting of the Vector Power Head can result in personal injury.
The Vector Power Head is bolted to a wood base for protection during shipping. Open areas are provided
at the corners of the base for ease of lifting. Lift the Vector Power Head out of the carton and position it
on a table so it overhangs on the edge. Remove the bolts securing the Vector Power Head to the wood
base.
Installation
WARNING
!
Equipment Damage. Follow all locally approved procedures and safety practices when lifting and
installing this machine. Improper lifting can result in machine damage.
The Vector Power Head is designed for use with the Alpha and Beta Grinder Polishers and the MetaServ
250 Grinder Polisher. Select a location for your Vector Power Head that provides an adequate working
space, a power source, water connections, and a drain.
Allow 6 inches (152 mm) of open space on both sides of the grinder polisher and at least 20 inches
(508 mm) of open space above the platen base.
NOTICE
A clearance of 30 inches (762 mm) from the table surface to the bottom of any overhead cabinets
is required when installing the Vector Power Head.
Install the following in the order shown:
1. Installation on a single or dual grinder polisher base
2. Plumbing, including water and drain connections
3. Air connections
4. Electrical

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MA601990_20 [Original Instructions] 10/04/2010
Figure 2 Mount Adapter with
Threaded Inserts
Figure 3 Guide Pins
Vector Power Head Installation on MetaServ 250 Grinder Polisher
The MetaServ 250 Grinder Polisher must be configured to accept a Vector Power Head. If your
MetaServ 250 Grinder Polisher does not have the Vector Power Head switch, contact your local
Buehler Service Representative.
The 60-10066 Connection Kit is required to assemble the Vector Power Head to the MetaServ 250
Grinder Polisher and must be installed by an authorized Buehler Service Representative.
1. Using a flat-head screwdriver, gently remove the round
cover plate on the top of the grinder polisher.
2. After the cover plate is removed, the mount adapter’s four threaded
inserts will become visible.
Clean the surface of the area and threaded inserts.
3. Insert the two guide pins into two opposite threaded inserts of the
mount adapter.
Do not tighten the pins. They will be removed once the Vector
Power Head is installed.
Figure 1
Round Cover Plate on the
Grinder Polisher Base

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MA601990_20 [Original Instructions] 10/04/2010
4. Place the gray plastic ring on the metal spacer plate. Make sure the plastic ring is properly seated in
the metal spacer plate recess.
Figure 4 Gray Plastic Ring
5. Install the rubber boot over the Vector Power Head. Push the rubber boot up as high as possible on
the power head.
The rubber boot must be installed before the power head is attached to the Grinder Polisher
base.
Figure 5 Rubber Boot on the Vector Power Head
Attachment Collar
Rubber Boot