Bug-o systems Hob-o Technical reference manual

A DIVISION OF WELD TOOLING CORPORATION

280 TECHNOLOGY DRIVE CANONSBURG, PENNSYLVANIA, 15317-9564 USA

HOB-O®

INSTRUCTIONS

AND

PARTS MANUAL

Please record your equipment identication information below for future reference.

This information can be found on your machine nameplate.

Model Number:

Serial Number:

Date of Purchase:

Whenever you request replacement parts or information on this equipment, always

supply the information you have recorded above.

LIT-HOBO-IPM-0418

20

Bug-O Systems is guided by honesty, integrity and ethics in service

to our customers and in all we do.

PHONE: 1-412-331-1776 http://www.bugo.com FAX: 1-412-331-0383

2

SAFETY

PROTECT YOURSELF AND OTHERS FROM SERIOUS INJURY OR

DEATH. KEEP CHILDREN AWAY. BE SURE THAT ALL INSTALLATION,

OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE

PERFORMED ONLY BY QUALIFIED INDIVIDUALS.

1. Do not plug in the power cord without

rst verifying the equipment is OFF and

the cord input voltage is the same as

required by the machine or serious

damage may result.

2. Do not leave the equipment unattended.

Remove from the worksite and store in a

safe location when not in use.

Read the instruction manual before installing

and using the equipment.

1. The equipment is not waterproof. Using

the unit in a wet environment may result in

serious injury. Do not touch the equipment

when wet or standing in a wet location.

2. Never open the equipment without rst

unplugging the power cord or serious

injury may result.

3. Verify the customer-supplied power

connections are made in accordance

with all applicable local and national

electrical safety codes. If none exist,

use International Electric Code (IEC) 950.

4. Never remove or bypass the equipment

power cord ground. Verity the equipment

is grounded in accordance with all

applicable local and national electrical

safety codes. If none exist, use International

Electrical Code (IEC) 950.

ELECTRIC SHOCK can kill.

READ INSTRUCTIONS

EQUIPMENT DAMAGE

POSSIBLE.

1. Never try to stop the pinion from

moving except by removing power or

by using the STOP control.

2. Do not remove any protective panels,

covers or guards and operate equipment.

FALLING EQUIPMENT

can cause serious personal

injury and equipment

damage.

Faulty or careless user installation is

possible. As a result, never stand or walk

underneath equipment.

MOVING PARTS can

cause serious injury.

CAUTION

DO NOT LEAVE EQUIPMENT UNATTENDED

WHEN NOT IN USE!

Remove from work site and store in a safe location.

19

3

PAGE

TABLE OF CONTENTS

THIS PRODUCT IS COVERED BY ONE OR

MORE PATENTS WORLD WIDE.

5............. TECHNICAL DATA

6.............OPERATING INSTRUCTIONS

7.............HOB-5100-F DC DRIVE UNIT

8.............EXPLODED VIEW / HOB-O®

9.............PARTS LIST / HOB-O®

10...........EXPLODED VIEW / HOB-5100-F DC DRIVE UNIT

11...........PARTS LIST / HOB-5100-F DC DRIVE UNIT

12...........EXPLODED VIEW / VACUUM PUMP

13...........PARTS LIST / VACUUM PUMP

14...........VACUUM SUPPORT KIT

15...........WIRING DIAGRAM / HOB-5100-F DC DRIVE UNIT

16...........ACCESSORIES

17...........TROUBLESHOOTING GUIDE

18...........WARRANTY

HOB-O®

INSTRUCTION AND PARTS MANUAL

18

WARRANTY

LIMITED 3-YEAR

WARRANTY

MODEL ____________________________

SERIAL NO. ________________________

DATE PURCHASED: _________________

WHERE PURCHASED: _______________

For a period ending one (1) year from the date of invoice, Manufacturer warrants

that any new machine or part is free from defects in materials and workmanship and

Manufacturer agrees to repair or replace at its option, any defective part or machine.

HOWEVER, if the invoiced customer registers the Product Warranty by returning the

Warranty Registration Card supplied with the product within 90 days of the invoice

date, or by registering on-line at www.bugo.com, Manufacturer will extend the war-

ranty period an additional two (2) years which will provide three (3) total years from

the date of original invoice to customer. This warranty does not apply to machines

which, after Manufacture’s inspection are determined by Manufacturer to have been

damaged due to neglect, abuse, overloading, accident or improper usage. All ship-

ping and handling charges will be paid by the customer.

The foregoing express warranty is exclusive and Manufacturer makes no represen-

tation or warranty (either express or implied) other than as set forth expressly in

the preceding sentence. Specifically, Manufacturer makes no express or implied

warranty of merchantability or fitness for any particular purpose with respect to any

goods. Manufacturer shall not be subject to any other obligations or liabilities what-

soever with respect to machines or parts furnished by Manufacturer.

Manufacturer shall not in any event be liable to Distributor or any customer for any

loss of profits, incidental or consequential damages or special damages of any kind.

Distributor’s or customer’s sole and exclusive remedy against Manufacturer for any

breach of warranty, negligence, strict liability or any other claim relating to goods de-

livered pursuant hereto shall be for repair or replacement (at Manufacturer’s option)

of the machines or parts affected by such breach.

Distributor’s Warranty:

In no event shall Manufacturer be liable to Distributor or to any customer thereof for

any warranties, representations or promises, express or implied, extended by Dis-

tributor without the advance written consent of Manufacturer, including but not limited

to any and all warranties of merchantability or fitness for a particular purpose and

all warranties, representations or promises which exceed or are different from the

express limited warranty set forth above. Distributor agrees to indemnify and hold

Manufacturer harmless from any claim by a customer based upon any express or

implied warranty by Distributor which exceeds or differs from Manufacturer’s express

limited warranty set forth above.

HOW TO OBTAIN SERVICE:

IF YOU THINK THIS MACHINE IS NOT OPERATING PROPERLY, RE-READ THE

INSTRUCTION MANUAL CAREFULLY, THEN CALL YOUR AUTHORIZED BUG-O

DEALER/DISTRIBUTOR. IF THEY CANNOT GIVE YOU THE NECESSARY SERVICE,

WRITE OR PHONE US TO TELL US EXACTLY WHAT DIFFICULTY YOU HAVE

EXPERIENCED. BE SURE TO MENTION THE MODEL AND SERIAL NUMBERS.

4 17

TROUBLE SHOOTING GUIDE

NOTE: Make sure unit is plugged into correct voltage, (120VAC, 240VAC,

42VAC) corresponding to Model No. rating.

PROBLEM CAUSE REMEDY

Does not run, No power to Check power line supply voltage.

indicator light off. machine. Plug in line cord rmly.

Does not run, Wiring shorts. Disconnect machine and

indicator light off. examine internally; rewire at fault.

Circuit breaker

tripped.

If none found, throw direction

switch to ‘OFF’, reset breaker

and plug in.

Shorted motor. If breaker does not trip, replace

drive unit.

Faulty speed If breaker trips again, replace

control board. control board.

(OR)

Burned out

transformer. Replace transformer.

Does not run, Bad connection. Check wiring connections,12 VAC

indicator light on. should appear across secondary

of transformer.

Tighten terminal screws on speed

control board.

Faulty speed If DC Volts = 0 across leads to

control board. motor; replace control board.

Unit runs, Faulty speed Replace control board.

but no control control board. (Check connection rst).

over speed.

5

DIA. INCH METRIC

INCH SPEED DIA. SPEED

IPM MM MM/MIN

1 0.4-8 25.4 10.2-200

4 1.6-32 102 40.6-813

8 3.2-64 203 81.3-1626

15 6-120 381 152-3048

20 8-160 508 203-4064

25 10-200 635 254-5080

30 12-240 762 305-6096

35 14-280 889 356-7112

40 16-320 1016 406-8128

45 18-360 1143 457-9144

48 19.2-384 1219 488-9754

TECHNICAL DATA

Power HOB-2204 120VAC

Requirement: HOB-2224 240VAC DC HOBO w/Blind Area Kit

HOB-2214 42VAC

HOB-2303 120VAC

HOB-2323 240VAC DC HOBO w/4-magnet base

HOB-2313 42VAC

NOTE: 7.50" to 15.00" (191-381 mm) can be cut using the

Blind Area Kit

Net Weight: 30 lbs. (13.6 kg)

Shipping Weight: 35 lbs. (15.9 kg)

Cutting Range: Inside: 1-8" (25-203 mm)

Outside: 14.5-48"(368-1219 mm)

Speed range can also be found

from formula:

Minimum speed per minute

(0.4 x diameter).

Maximum speed per minute

(8 x diameter).

Individual machines may

operate at speeds lower than

minimum shown in chart.

HOB-O®PRECISION HOLE BURNER BEVELER

CAPACITIES AND SPEED RANGES

(HOB-5100-F 150:1 RATIO)

28.50"

(724 mm)

15.06"

(383 mm)

14.00"

(356 mm) 10.50"

(267 mm) 1.68"

(43 mm)

0.18"

(5 mm)

1.15"

(29 mm)

16

ACCESSORIES

BUG-9898

3-Hose

GOF-3025

2-Hose

Quick-Acting Manifolds

Eliminate resetting pre-heat valves each time torch is lighted.

BUG-1259

Adjustable tip adapter

Required w/Blind Area Kit

HOB-2080

B l i n d A r e a K i t

CIR-1010-3

Hose Assembly

32" (812 mm)

6

SET-UP AND CUTTING

NOTE: Heat protection tape is wrapped around magnets (B).

1. Push centering Assembly Slide (C) into center of machine and lock.

2. Loosen Pin Lock (D) to release Center Pin (E).

3. Allow Center Pin (E) to project beneath base of machine and place in

center-punch mark. “Ride” machine down to the work on the center pin

and be sure it seats rmly on the magnets. The entire machine is now

centered. Do not hammer or you will knock out the alignment.

NOTE: Similar procedure locates the HOB-O® when vacuum cups or Blind

Area Kit are used.

4. Snug up rack action with Knob (H), so that rack is held rmly but can still

move smoothly in rackholder.

5. When the centering assembly and the torch are fully retracted, the torch

is on center. Thus, a small drilled hole can be used to locate center and as

a starting hole for fast accurate cutting of small holes.

6. Set Rack Stop (F) to desired radius (minus kerf width) and Torcholder

Assembly (G) to desired angle. (Minus kerf width for holes; plus kerf

width for discs or pancakes).

7. Ignite torch (with Shoot-a-lite provided) and pierce hole or start in drilled

starting hole - (IN THE MATERIAL WHICH WILL BE SCRAP).

8. As soon as the cut is started, switch on travel motor, then rack slowly

until the Rack Stop (F) stops against the back of the rackholder. This

movement will feather the cut into the desired radius without notching.

OPERATING INSTRUCTIONS

F

B

DE

C

HG

15

WIRING DIAGRAM / HOB-5100-F DC DRIVE

UNIT

HOB-5100-F 120 VAC

HOB-5102-F 240 VAC

HOB-5104-F 42 VAC

RED

DK. BLU

YEL

WH/BLU

POT M- AC M +

F

1

2

3

4

5

6

7

8

P

SPK

GY BLK

RED

M

12 VAC

T

D

BLK

GRN

BLK

WHT

A

CB

HOB-5102-F 240 VAC

WHT

A

BLK GRN

D

12 VAC

CB BLK TTAN

TAN

V

ELECTRICAL COMPONENT CHART

A Power Cord BUG-9445 GOF-3115 BUG-9442

CB Circuit Breaker BUG-2923 BUG-2952 BUG-2933

D Pilot Light BUG-1415 BUG-1428 BUG-1427

V Volt Trap BUG-1393 BUG-1563 BUG-1393

T Transformer BUG-9675 GOF-3112 BUG-1466

M Gear Motor

F Precision Speed Control BUG-1725

S Toggle Switch BUG-2255

P Potentiometer Control BUG-9686

PART NUMBER

ITEM DESCRIPTION

HOB-5100-F

120 VAC

HOB-5102-F

240 VAC

HOB-5104-F

42 VAC

BUG-1550 (150:1)

7

HOB-5100-F DC DRIVE UNIT

DRIVE UNIT OPERATION:

Rotating Cam Knob (B) will move drive pinion in and out of engagement with

the ring gear.

To disengage the drive pinion from the ring gear, loosen the 1/4-28 Wing Nut

(A) and turn Knob (B) counter clockwise. Turn Knob (B) clockwise to engage

the drive pinion with the ring gear, re-tighten the 1/4-28 Wing Nut (A) to lock

in position.

When Power Cord (C) is plugged into the appropriate power source, Pilot

Light (D) will glow. Switch (E) controls direction of travel, with the center posi-

tion as “OFF”, Knob (F) controls speed. Circuit Breaker (G) protects the unit

against overload or electrical faults.

CAUTION: If the Circuit Breaker (G) opens, FIND and CORRECT CAUSE

OF FAILURE BEFORE RESETTING.

NOTE: For DC Drive Unit details, see page 10 and 11.

*NOTE: Speed and load ratings apply at radius of ring gear. Speed is proportional to radius at

any other point, and load rating is inversely proportional to radius.

TECHNICAL DATA:

HOB-O®DRIVE UNIT

Power HOB-5100-F 120150-60/1

Requirement: HOB-5102-F 240/50-60/1

HOB-5104-F 42/50-60/1

Dimensions: 7.12"L x 6.63"W x 6.75"H

(181 x 168 x 172 mm)

Net Weight: 10 lbs. (4.5 kg)

Speed: *5-100 ipm (127-2540 mm/min)

(Measured at Drive Pinion)

Load Capacity: *10 lbs. (4.5 kg) Vertical

(Measured at Drive Pinion)

D

A

F

B

EG

C

14

HOB-1149 Vacuum Support Bar (Fixed) Includes items 6, 9,10,12,13, and 15.

HOB-1151 Vacuum Support Bar with Swivel Includes items 1, 2, 6, 9,10,12,

and 15.

VACUUM SUPPORT KIT

HOB-VACUUM BASES can be mounted on any HOB-O®.

Four Cup Vacuum Bases HOB-1140 adjust to curved surfaces.

Three Cup Vacuum Bases HOB-1146 are designed for use on at surfaces.

Each Vacuum Cup holds 12" (305 mm) of mercury vacuum. (Dirt and scale

block vacuum lines; blow-out when clogged).

Keep ame 4" (101 mm) away from cups when burning or welding. Silicone

Vacuum Cups will withstand a temperature of 6000F (3180 C).

14

3

1

2

5

10

6, 16

12

9

11

15

7

414

7

5

6, 16

9

8

ITEM PART NO. HOB-1140 HOB-1146 DESCRIPTION

QTY QTY

1 ARM-2242 4 Swivel Screw

2 ARM-2243 4 Swivel Spring

3 ARV-1004-14 4 Hose-14" (355 mm)

4 ARV-1004-18 3 Hose-18" (457 mm)

5 ARV-1005 8 6 Hose Clamp

6 ARV-1021 4 3 1/4 NPT “T”

7 ARV-1018 1 1 QC MALE w/Barb

8 ARV-2020 Vac. Pump Kit 120/50-60/1

ARV-2030 Vac. Pump Kit 240/50-60/1

9 ARV-1034 4 3 Choke Nipple

10 ARV-1107 8 6 3/8" Hose Barb 1/4 NPT

11 ARV-1109 1 1 Protective Cap

12 ARV-1116 4 3 Vac. Cup (Silicone) 50lb (22.7kg)

13 FAS-0357 3 Hex Hd Cap Scr 1/4-20 x 3/4

14 HOB-1044 1 1 Magnet Ring

15 HOB-1152 4 3 Bar

16 ARQ-1125 4 3 1/4 NPT Close Nipple Brass

HOB-1140 HOB-1146

8

EXPLODED VIEW / HOB-O®

9

19

16

11

15

20

5

21

810

18

9

2

3

14

317 6

13

12

7

4

1

4

13

ITEM QUANTITY PART NO. DESCRIPTION

1 1 ARV-2017 1/4" Brass Vacuum Relief Valve

2 1 ARV-2014 Vacuum Gage

3 1 ARV-2018 1/4" NPT Union Cross, Female

4 2 ARV-2012 1/4" NPT Nipple

5 1 ARV-2016 1/4" NPT Brass Check Valve, F

6 2 ARV-1107 3/8" Hose Barb x 1/4" NPT-M

7 2 ARV-1005 Hose Clamp

8 1 ARV-1004-P Hose 3/8" ID x 11/16" OD

9 1 ARV-1012 Female Quick Connector

10 1 ARV-2025 Motor

11 1 ARV-1999 Foot Support (Includes Fasteners)

12 1 ARV-2021 120 VAC Power Cord w/Switch

13 1 ARV-2013 Handle

14 1 ARV-2011 Body

15 4 ARV-2010 Vane

16 1 ARV-2009 Shroud

17 2 ARV-2003 End Cap

18 2 ARV-2004 Felt

19 2 ARV-2005 O-ring

20 2 ARV-2002 End Cap Assembly

(Includes 17, 18, & 19)

21 1 ARV-2001 Filter / Mufer

22 1 ARV-2006 Mufer Box

23 1 ARV-2007 Gasket

24 1 ARV-2008 End Plate

*Not Shown: BUG-9593 and BUG-9594

PARTS LIST / VACUUM PUMP

9

PARTS LIST / HOB-O®

ITEM PART NO. QTY DESCRIPTION

1 ARM-2218 4 Heat Protection Tape

2 ARM-2242 4 Swivel Screw

3 ARM-2243 4 Swivel Spring

4 ARM-2244 4 Swivel Magnet

5 FAS-0654 1 Soc Hd Shldr Screw 5/16 x 3/8

6 FAS-2551 3 Soc Hd Cap Screw 1/4-20 x 1-1/4

7 HOB-1002 2 Stationary Wheel Assembly

8 HOB-1004 1 Adjustable Wheel Assembly

9 HOB-1025 1 Rack Stop

10 HOB-1029 1 Center Pin

11 HOB-1035 1 Torchholder Assembly

12 HOB-1041 1 Ring Gear

13 HOB-1042 3 Ring Spacer

14 HOB-1044 1 Magnet Ring

15 HOB-1064 1 Centering Assembly

(Must be installed at factory)

(Includes Item 11)

16 HOB-1066 1 Torch Support

17 HOB-1096 1 Spatter Guard

18 HOB-2001 1 Base Casting

19 HOB-2255 1 Rackholder Assembly

20 HOB-5100-F 1 DC Drive Unit Assembly

(Includes Items 6 & 22)

240 VAC: HOB-5102-F (Includes Items 6 & 22)

42 VAC: HOB-5104-F (Includes Items 6 & 22)

21 HOB-5105 1 Drive Gear Assembly

12

EXPLODED VIEW / VACUUM PUMP

21

4

3

2

1

56

78

7

6

9

10

11

13

14

15

16

17 18 20

19 22

23

24

12

10

EXPLODED VIEW / HOB-5100-F DC DRIVE

UNIT

11

PARTS LIST / HOB-5100-F DC DRIVE UNIT

ITEM PART NO. QTY DESCRIPTION

*1 BUG-1393 1 Volt Trap 120 VAC

*2 BUG-1415 1 Pilot Light 120 VAC

3 BUG-1550 1 Gear Motor

4 BUG-1725 1 Precision Speed Control

5 BUG-2255 1 Toggle Switch

*6 BUG-2923 1 Circuit Breaker .7A

7 BUG-2924 1 Reset Button Seal

8 BUG-2988 1 End Plate

9 BUG-5111 1 Cover

10 BUG-5112 1 End Plate

11 BUG-5114 1 Swivel Plate

12 BUG-5120 1 Cam Clutch Assembly

(Includes items 13 thru 18)

13 BUG-2767W 1 Wing Nut 1/4-28

14 BUG-5113 1 Tube & Cam Assembly

15 BUG-5116 1 Stud

16 BUG-5119 1 Knob (Includes Set Screw)

17 BUG-5122 1 Delrin Washer

18 WAS-0240 1 1/4 Washer

19 BUG-5121 4 Standoff

20 BUG-9444 1 Tool Kit

*21 BUG-9445 1 Power Cord

22 BUG-9446 1 Cord Grip

23 BUG-9614 1 Needle Bearing

*24 BUG-9675 1 Transformer 120 VAC

25 BUG-9677 1 Potentiometer

26 BUG-9687 1 Knob

27 FAS-0114 8 Pan Hd Screw 6-32 x 3/8

28 FAS-0124 7 Pan Hd Screw 8-32 x 3/8

29 FAS-0654 1 Soc Hd Shldr Screw 5/16 x 3/8

30 FAS-1320 3 Hex Nut 8-32

31 FAS-2824 4 Flt Hd Screw 8-32 x 1-3/4

32 GOF-3019 1 Handle (Includes Hex Nuts)

33 HOB-5105 1 Drive Gear Assembly

34 WAS-0221 1 #8 Internal Star Lock Washer

35 BUG-5109 1 DC-IV Legend Plate

7

8

6

26

513

18

16 12

25

17

27

32

9

14

10

27

12

21

24

30

3

28

1

15

19

29

23

11

33

31

4

34

28

22

27

* See Electrical Component Chart For HOB-5102-F (240 VAC) and

HOB-5104-F (42 VAC) Parts Numbers.

35

10

EXPLODED VIEW / HOB-5100-F DC DRIVE

UNIT

11

PARTS LIST / HOB-5100-F DC DRIVE UNIT

ITEM PART NO. QTY DESCRIPTION

*1 BUG-1393 1 Volt Trap 120 VAC

*2 BUG-1415 1 Pilot Light 120 VAC

3 BUG-1550 1 Gear Motor

4 BUG-1725 1 Precision Speed Control

5 BUG-2255 1 Toggle Switch

*6 BUG-2923 1 Circuit Breaker .7A

7 BUG-2924 1 Reset Button Seal

8 BUG-2988 1 End Plate

9 BUG-5111 1 Cover

10 BUG-5112 1 End Plate

11 BUG-5114 1 Swivel Plate

12 BUG-5120 1 Cam Clutch Assembly

(Includes items 13 thru 18)

13 BUG-2767W 1 Wing Nut 1/4-28

14 BUG-5113 1 Tube & Cam Assembly

15 BUG-5116 1 Stud

16 BUG-5119 1 Knob (Includes Set Screw)

17 BUG-5122 1 Delrin Washer

18 WAS-0240 1 1/4 Washer

19 BUG-5121 4 Standoff

20 BUG-9444 1 Tool Kit

*21 BUG-9445 1 Power Cord

22 BUG-9446 1 Cord Grip

23 BUG-9614 1 Needle Bearing

*24 BUG-9675 1 Transformer 120 VAC

25 BUG-9677 1 Potentiometer

26 BUG-9687 1 Knob

27 FAS-0114 8 Pan Hd Screw 6-32 x 3/8

28 FAS-0124 7 Pan Hd Screw 8-32 x 3/8

29 FAS-0654 1 Soc Hd Shldr Screw 5/16 x 3/8

30 FAS-1320 3 Hex Nut 8-32

31 FAS-2824 4 Flt Hd Screw 8-32 x 1-3/4

32 GOF-3019 1 Handle (Includes Hex Nuts)

33 HOB-5105 1 Drive Gear Assembly

34 WAS-0221 1 #8 Internal Star Lock Washer

35 BUG-5109 1 DC-IV Legend Plate

7

8

6

26

513

18

16 12

25

17

27

32

9

14

10

27

12

21

24

30

3

28

1

15

19

29

23

11

33

31

4

34

28

22

27

* See Electrical Component Chart For HOB-5102-F (240 VAC) and

HOB-5104-F (42 VAC) Parts Numbers.

35

9

PARTS LIST / HOB-O®

ITEM PART NO. QTY DESCRIPTION

1 ARM-2218 4 Heat Protection Tape

2 ARM-2242 4 Swivel Screw

3 ARM-2243 4 Swivel Spring

4 ARM-2244 4 Swivel Magnet

5 FAS-0654 1 Soc Hd Shldr Screw 5/16 x 3/8

6 FAS-2551 3 Soc Hd Cap Screw 1/4-20 x 1-1/4

7 HOB-1002 2 Stationary Wheel Assembly

8 HOB-1004 1 Adjustable Wheel Assembly

9 HOB-1025 1 Rack Stop

10 HOB-1029 1 Center Pin

11 HOB-1035 1 Torchholder Assembly

12 HOB-1041 1 Ring Gear

13 HOB-1042 3 Ring Spacer

14 HOB-1044 1 Magnet Ring

15 HOB-1064 1 Centering Assembly

(Must be installed at factory)

(Includes Item 11)

16 HOB-1066 1 Torch Support

17 HOB-1096 1 Spatter Guard

18 HOB-2001 1 Base Casting

19 HOB-2255 1 Rackholder Assembly

20 HOB-5100-F 1 DC Drive Unit Assembly

(Includes Items 6 & 22)

240 VAC: HOB-5102-F (Includes Items 6 & 22)

42 VAC: HOB-5104-F (Includes Items 6 & 22)

21 HOB-5105 1 Drive Gear Assembly

12

EXPLODED VIEW / VACUUM PUMP

21

4

3

2

1

56

78

7

6

9

10

11

13

14

15

16

17 18 20

19 22

23

24

12

8

EXPLODED VIEW / HOB-O®

9

19

16

11

15

20

5

21

810

18

9

2

3

14

317 6

13

12

7

4

1

4

13

ITEM QUANTITY PART NO. DESCRIPTION

1 1 ARV-2017 1/4" Brass Vacuum Relief Valve

2 1 ARV-2014 Vacuum Gage

3 1 ARV-2018 1/4" NPT Union Cross, Female

4 2 ARV-2012 1/4" NPT Nipple

5 1 ARV-2016 1/4" NPT Brass Check Valve, F

6 2 ARV-1107 3/8" Hose Barb x 1/4" NPT-M

7 2 ARV-1005 Hose Clamp

8 1 ARV-1004-P Hose 3/8" ID x 11/16" OD

9 1 ARV-1012 Female Quick Connector

10 1 ARV-2025 Motor

11 1 ARV-1999 Foot Support (Includes Fasteners)

12 1 ARV-2021 120 VAC Power Cord w/Switch

13 1 ARV-2013 Handle

14 1 ARV-2011 Body

15 4 ARV-2010 Vane

16 1 ARV-2009 Shroud

17 2 ARV-2003 End Cap

18 2 ARV-2004 Felt

19 2 ARV-2005 O-ring

20 2 ARV-2002 End Cap Assembly

(Includes 17, 18, & 19)

21 1 ARV-2001 Filter / Mufer

22 1 ARV-2006 Mufer Box

23 1 ARV-2007 Gasket

24 1 ARV-2008 End Plate

*Not Shown: BUG-9593 and BUG-9594

PARTS LIST / VACUUM PUMP

7

HOB-5100-F DC DRIVE UNIT

DRIVE UNIT OPERATION:

Rotating Cam Knob (B) will move drive pinion in and out of engagement with

the ring gear.

To disengage the drive pinion from the ring gear, loosen the 1/4-28 Wing Nut

(A) and turn Knob (B) counter clockwise. Turn Knob (B) clockwise to engage

the drive pinion with the ring gear, re-tighten the 1/4-28 Wing Nut (A) to lock

in position.

When Power Cord (C) is plugged into the appropriate power source, Pilot

Light (D) will glow. Switch (E) controls direction of travel, with the center posi-

tion as “OFF”, Knob (F) controls speed. Circuit Breaker (G) protects the unit

against overload or electrical faults.

CAUTION: If the Circuit Breaker (G) opens, FIND and CORRECT CAUSE

OF FAILURE BEFORE RESETTING.

NOTE: For DC Drive Unit details, see page 10 and 11.

*NOTE: Speed and load ratings apply at radius of ring gear. Speed is proportional to radius at

any other point, and load rating is inversely proportional to radius.

TECHNICAL DATA:

HOB-O®DRIVE UNIT

Power HOB-5100-F 120150-60/1

Requirement: HOB-5102-F 240/50-60/1

HOB-5104-F 42/50-60/1

Dimensions: 7.12"L x 6.63"W x 6.75"H

(181 x 168 x 172 mm)

Net Weight: 10 lbs. (4.5 kg)

Speed: *5-100 ipm (127-2540 mm/min)

(Measured at Drive Pinion)

Load Capacity: *10 lbs. (4.5 kg) Vertical

(Measured at Drive Pinion)

D

A

F

B

EG

C

14

HOB-1149 Vacuum Support Bar (Fixed) Includes items 6, 9,10,12,13, and 15.

HOB-1151 Vacuum Support Bar with Swivel Includes items 1, 2, 6, 9,10,12,

and 15.

VACUUM SUPPORT KIT

HOB-VACUUM BASES can be mounted on any HOB-O®.

Four Cup Vacuum Bases HOB-1140 adjust to curved surfaces.

Three Cup Vacuum Bases HOB-1146 are designed for use on at surfaces.

Each Vacuum Cup holds 12" (305 mm) of mercury vacuum. (Dirt and scale

block vacuum lines; blow-out when clogged).

Keep ame 4" (101 mm) away from cups when burning or welding. Silicone

Vacuum Cups will withstand a temperature of 6000F (3180 C).

14

3

1

2

5

10

6, 16

12

9

11

15

7

414

7

5

6, 16

9

8

ITEM PART NO. HOB-1140 HOB-1146 DESCRIPTION

QTY QTY

1 ARM-2242 4 Swivel Screw

2 ARM-2243 4 Swivel Spring

3 ARV-1004-14 4 Hose-14" (355 mm)

4 ARV-1004-18 3 Hose-18" (457 mm)

5 ARV-1005 8 6 Hose Clamp

6 ARV-1021 4 3 1/4 NPT “T”

7 ARV-1018 1 1 QC MALE w/Barb

8 ARV-2020 Vac. Pump Kit 120/50-60/1

ARV-2030 Vac. Pump Kit 240/50-60/1

9 ARV-1034 4 3 Choke Nipple

10 ARV-1107 8 6 3/8" Hose Barb 1/4 NPT

11 ARV-1109 1 1 Protective Cap

12 ARV-1116 4 3 Vac. Cup (Silicone) 50lb (22.7kg)

13 FAS-0357 3 Hex Hd Cap Scr 1/4-20 x 3/4

14 HOB-1044 1 1 Magnet Ring

15 HOB-1152 4 3 Bar

16 ARQ-1125 4 3 1/4 NPT Close Nipple Brass

HOB-1140 HOB-1146

6

SET-UP AND CUTTING

NOTE: Heat protection tape is wrapped around magnets (B).

1. Push centering Assembly Slide (C) into center of machine and lock.

2. Loosen Pin Lock (D) to release Center Pin (E).

3. Allow Center Pin (E) to project beneath base of machine and place in

center-punch mark. “Ride” machine down to the work on the center pin

and be sure it seats rmly on the magnets. The entire machine is now

centered. Do not hammer or you will knock out the alignment.

NOTE: Similar procedure locates the HOB-O® when vacuum cups or Blind

Area Kit are used.

4. Snug up rack action with Knob (H), so that rack is held rmly but can still

move smoothly in rackholder.

5. When the centering assembly and the torch are fully retracted, the torch

is on center. Thus, a small drilled hole can be used to locate center and as

a starting hole for fast accurate cutting of small holes.

6. Set Rack Stop (F) to desired radius (minus kerf width) and Torcholder

Assembly (G) to desired angle. (Minus kerf width for holes; plus kerf

width for discs or pancakes).

7. Ignite torch (with Shoot-a-lite provided) and pierce hole or start in drilled

starting hole - (IN THE MATERIAL WHICH WILL BE SCRAP).

8. As soon as the cut is started, switch on travel motor, then rack slowly

until the Rack Stop (F) stops against the back of the rackholder. This

movement will feather the cut into the desired radius without notching.

OPERATING INSTRUCTIONS

F

B

DE

C

HG

15

WIRING DIAGRAM / HOB-5100-F DC DRIVE

UNIT

HOB-5100-F 120 VAC

HOB-5102-F 240 VAC

HOB-5104-F 42 VAC

RED

DK. BLU

YEL

WH/BLU

POT M- AC M +

F

1

2

3

4

5

6

7

8

P

SPK

GY BLK

RED

M

12 VAC

T

D

BLK

GRN

BLK

WHT

A

CB

HOB-5102-F 240 VAC

WHT

A

BLK GRN

D

12 VAC

CB BLK TTAN

TAN

V

ELECTRICAL COMPONENT CHART

A Power Cord BUG-9445 GOF-3115 BUG-9442

CB Circuit Breaker BUG-2923 BUG-2952 BUG-2933

D Pilot Light BUG-1415 BUG-1428 BUG-1427

V Volt Trap BUG-1393 BUG-1563 BUG-1393

T Transformer BUG-9675 GOF-3112 BUG-1466

M Gear Motor

F Precision Speed Control BUG-1725

S Toggle Switch BUG-2255

P Potentiometer Control BUG-9686

PART NUMBER

ITEM DESCRIPTION

HOB-5100-F

120 VAC

HOB-5102-F

240 VAC

HOB-5104-F

42 VAC

BUG-1550 (150:1)

5

DIA. INCH METRIC

INCH SPEED DIA. SPEED

IPM MM MM/MIN

1 0.4-8 25.4 10.2-200

4 1.6-32 102 40.6-813

8 3.2-64 203 81.3-1626

15 6-120 381 152-3048

20 8-160 508 203-4064

25 10-200 635 254-5080

30 12-240 762 305-6096

35 14-280 889 356-7112

40 16-320 1016 406-8128

45 18-360 1143 457-9144

48 19.2-384 1219 488-9754

TECHNICAL DATA

Power HOB-2204 120VAC

Requirement: HOB-2224 240VAC DC HOBO w/Blind Area Kit

HOB-2214 42VAC

HOB-2303 120VAC

HOB-2323 240VAC DC HOBO w/4-magnet base

HOB-2313 42VAC

NOTE: 7.50" to 15.00" (191-381 mm) can be cut using the

Blind Area Kit

Net Weight: 30 lbs. (13.6 kg)

Shipping Weight: 35 lbs. (15.9 kg)

Cutting Range: Inside: 1-8" (25-203 mm)

Outside: 14.5-48"(368-1219 mm)

Speed range can also be found

from formula:

Minimum speed per minute

(0.4 x diameter).

Maximum speed per minute

(8 x diameter).

Individual machines may

operate at speeds lower than

minimum shown in chart.

HOB-O®PRECISION HOLE BURNER BEVELER

CAPACITIES AND SPEED RANGES

(HOB-5100-F 150:1 RATIO)

28.50"

(724 mm)

15.06"

(383 mm)

14.00"

(356 mm) 10.50"

(267 mm) 1.68"

(43 mm)

0.18"

(5 mm)

1.15"

(29 mm)

16

ACCESSORIES

BUG-9898

3-Hose

GOF-3025

2-Hose

Quick-Acting Manifolds

Eliminate resetting pre-heat valves each time torch is lighted.

BUG-1259

Adjustable tip adapter

Required w/Blind Area Kit

HOB-2080

B l i n d A r e a K i t

CIR-1010-3

Hose Assembly

32" (812 mm)

4 17

TROUBLE SHOOTING GUIDE

NOTE: Make sure unit is plugged into correct voltage, (120VAC, 240VAC,

42VAC) corresponding to Model No. rating.

PROBLEM CAUSE REMEDY

Does not run, No power to Check power line supply voltage.

indicator light off. machine. Plug in line cord rmly.

Does not run, Wiring shorts. Disconnect machine and

indicator light off. examine internally; rewire at fault.

Circuit breaker

tripped.

If none found, throw direction

switch to ‘OFF’, reset breaker

and plug in.

Shorted motor. If breaker does not trip, replace

drive unit.

Faulty speed If breaker trips again, replace

control board. control board.

(OR)

Burned out

transformer. Replace transformer.

Does not run, Bad connection. Check wiring connections,12 VAC

indicator light on. should appear across secondary

of transformer.

Tighten terminal screws on speed

control board.

Faulty speed If DC Volts = 0 across leads to

control board. motor; replace control board.

Unit runs, Faulty speed Replace control board.

but no control control board. (Check connection rst).

over speed.