Bug-O Systems GO-FER III-OX Technical reference manual
INSTRUCTIONS
AND
PARTS MANUAL
A DIVISION OF WELD TOOLING CORPORATION
280 TECHNOLOGY DRIVE CANONSBURG, PENNSYLVANIA 15317-9564 USA
PHONE: 412-331-1776 http://www.bugo.com FAX: 412- 331- 0383
GO-FER III-OX
GO-FER III-PL
GO-FER III-WD
LIT-GO-FER-IPM-0113
2
SAFETY
PROTECT YOURSELF AND OTHERS FROM SERIOUS INJURY OR DEATH. KEEP
CHILDREN AWAY. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE
AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS.
EQUIPMENT DAMAGE
POSSIBLE.
ELECTRIC SHOCK can kill.
connections are made in accordance
equipment is grounded in accordance
READ INSTRUCTIONS.
MOVING PARTS can
cause serious injury.
FALLING EQUIPMENT
can cause serious
personal injury and
equipment damage.
3
PRECAUTIONS:
1)
2)
3)
4)
5)
6)
HIGH FREQUENCY WARNINGS
WARNING:
SPECIAL PRECAUTIONS ARE REQUIRED WHEN USING PLASMA,
TIG OR ANY WELDING PROCESS THAT USES HIGH FREQUENCY
TO STRIKE AN ARC.
Read the precautions below before installing and using the equipment.
4
Patents Pending
GO-FER III
INSTRUCTION AND PARTS MANUAL
FOR ALL MODELS AND KITS
TABLE OF CONTENTS
PAGE
5
6
6
7
7
8
9
10
11
12
13
14
15
16
17
18-20
21
22 Warranty
5
INTRODUCTION
GO-FER III
GO-FER III Welding Kit
GO-FER III Plasma Kit
GO-FER III Oxy-Fuel Kit
FEATURES
GO-FER III
-OX and -PL unit speed range:
-WD unit speed range:
Circuit Breaker
Power Indicator Light
Carrying Handle
TRACK SETUP
ARM-2010 “ON-OFF” Magnet Plate Assemblies (M)
ARM-2015 Spacer Bar Assemblies (N)Magnet Plate Assemblies (M)
ARR-1080 and ARR-1085 Rails (L)
POSITIONING AND ADJUSTING THE MACHINE ON THE TRACK
Knob (A)
GO-FER III
WHEEL ADJUSTMENT
Stainless Shim Washers
(C)(E)
Hex Bolt (B)
Knob (A)
OPERATING INSTRUCTIONS / SETUP
TORCH SET-UP
Racking Group (P)
Cable Anchor (J)
Contactor Control Box (K).
MACHINE OPERATION
Set Switch (D)“STOP”
Pilot Light (F)Switch (D)
Speed Control (G)
Circuit Breaker (H)
CAUTION: IF THE CIRCUIT BREAKER
OPENS, FIND AND CORRECT THE
CAUSE BEFORE RESETTING.
GO-FER III-WD / SETUP (Welding)
D
G
F
H
J
A
M
N
C
B
P
L
N
K
M
B
E
TORCH SET-UP
Cable Anchor (J)
Contactor Control Box (K).
MACHINE OPERATION
Set Switch (D)“STOP”
Pilot Light (F)Switch (D)
Speed Control (G)
Circuit Breaker (H)
CAUTION: IF THE CIRCUIT BREAKER
OPENS, FIND AND CORRECT THE
CAUSE BEFORE RESETTING.
GO-FER III-PL / SETUP (Plasma)
M
N
B
C
H
M
F
J
G
D
A
K
N
L
TORCH SET-UP
Hose
Assembly (J) Quick Action Manifold
(K)
MACHINE OPERATION
Set Switch (D)“STOP”
Pilot Light (F)Switch (D)
Speed Control (G)
Circuit Breaker (H)
CAUTION: IF THE CIRCUIT BREAKER
OPENS, FIND AND CORRECT THE
CAUSE BEFORE RESETTING.
GO-FER III-OX / SETUP (Oxy-fuel)
A
J
D
GKF
H
N
C
E
B
M
N
L
M
C
TECHNICAL DATA (Welding)
Power Requirement:
GOF-3240-WD (Welding)
GOF-3242-WD (Welding)
GOF-3244-WD (Welding)
Load Capacity:
Magnet Holding Power:
Rail:
Net Weight of Kit:
Shipping Weight of Kit:
Includes:
Includes:
GOF-3252-WD
w/ 240 VAC GO-FER III
GOF-3242-WD
GOF-3254-WD
w/ 42 VAC GO-FER III
GOF-3244-WD
GOF-3250-WD GO-FER III WELDING KIT (120VAC/50-60Hz/1Ph)
CONVENIENT
CARRYING HANDLE
CONTACTOR
CABLE ANCHOR
POSITIVE RACK
AND PINION DRIVE
HEAVY DUTY
RIGID RAIL
TOOL KIT
ON/OFF MAGNET
ASSEMBLY (2)
SPACER BAR
ASSEMBLY (2)
Y-Z RACKING
GROUP
9
Power Requirement:
GOF-3240-PL (Plasma)
GOF-3242-PL (Plasma)
GOF-3244-PL (Plasma)
Load Capacity:
Magnet Holding Power:
Rail:
Net Weight of Kit:
Shipping Weight of Kit:
TECHNICAL DATA (Plasma)
Includes:
Includes:
GOF-3252-PL
w/ 240 VAC GO-FER III
GOF-3242-PL
GOF-3254-PL
w/ 42 VAC GO-FER III
GOF-3244-PL
GOF-3250-PL GO-FER III PLASMA KIT (120VAC/50-60Hz/1Ph)
CONVENIENT
CARRYING HANDLE
POSITIVE RACK
AND PINION DRIVE
HEAVY DUTY
RIGID RAIL (8')
TOOL KIT
TORCHHOLDER
ASSEMBLY
SPACER BAR
ASSEMBLY (2)
ON/OFF MAGNET
PLATE ASSEMBLY (2)
CONTACTOR / CABLE
ANCHOR
10
TECHNICAL DATA (Oxy-fuel)
Power Requirement:
GOF-3240-OX (Oxy-Fuel)
GOF-3242-OX (Oxy-Fuel)
GOF-3244-OX (Oxy-Fuel)
Load Capacity:
Magnet Holding Capacity
Rail
Net Weight of Kit:
Shipping Weight of Kit:
Includes:
Includes:
GOF-3252-OX
w/ 240 VAC GO-FER III
GOF-3242-OX
GOF-3254-OX
w/ 42 VAC GO-FER III
GOF-3244-OX
GOF-3250-OX GO-FER III OXY-FUEL KIT (120VAC/50-60Hx/1Ph)
CONVENIENT
CARRYING HANDLE
POSITIVE RACK
AND PINION DRIVE
TWIN HOSE ASSEMBLY
32" (812 mm)
2-HOSE QUICK ACTING
MANIFOLD
HEAVY DUTY
RIGID RAIL
TOOL KIT
TORCHHOLDER
ASSEMBLY
SPACER BAR
ASSEMBLY (2)
ON/OFF MAGNET
ASSEMBLY (2)
11
GO-FER III / WIRING DIAGRAM
1
4
6
2
3
8
4
5
9
7
GRD
RD
TAN
TAN
BLU
BLU
YEL
WHT/BLU
BLKWHT
BLK
BLK
WHT
PK
GY
WHT
GOF-3112 120VAC**
**Specify part number for
BLK
RD
ELECTRICAL COMPONENT CHART
PL / OX
WD
PART NUMBER
ITEM DESCRIPTION GOF-3240-XX
120 VAC
GOF-3242-XX
240 VAC
GOF-3244-XX
42 VAC
12
GOF-3240-WD / EXPLODED VIEW
1
2
3
25
9
6
23
7
27
22
4
31
17
21
14
13
15
19
41
10
18
20
512
11
38
40
8
35
36
33
32
28
39
24
26
37
30
16
29
34
42
13
ITEM PART NO. DESCRIPTION
GOF-3240-WD / PARTS LIST
14
10
37
12
11
5
13
16
15
17
18
20
35
21
33
22
424
28
14
25
2
1
3
36
34
19
32
8
31
23
29
26
7
27
9
6
30
GOF-3240-PL / EXPLODED VIEW
15
ITEM PART NO. DESCRIPTION
GOF-3240-PL / PARTS LIST
38
14
13
5
12
11
15
35
21
16
29
19
8
32
36
4
22
26
7
24
27
23
9
3
2
1
10
34
17
33
28
37
31
18
20
25
30
6
GOF-3240-OX / EXPLODED VIEW
ITEM PART NO. DESCRIPTION
GOF-3240-OX / PARTS LIST
ACCESSORIES
ARM-2010
On-Off Magnet Plate
Assembly
PAN-1010
Panograph Assembly
W/ Torchholder
(For U.S.A. Torches)
PAN-1007
Panograph Assembly
W/ Fits-All Clamp
(For Other Torches)
MUG-1119-32
3-Hose Assembly
BUG-9898
3-Hose Quick-Acting
Manifold
ARM-2015
Spacer Bar
BUG-5166-8
BUG-9180-4
CON-1020
BUG-2708
GOF-3255 Welding Support Kit:
19
ACCESSORIES CONT’D.
GOF-3141
GOF-3128
GOF-3125
GOF-3142 RADIUS CUTTING ATTACHMENT
Size Range:
1
2
3
3
4
5
6
7
GOF-3125
ITEM PART NO. DESCRIPTION QTY
GOF-3128 36" ROD
6
3
9
1
28
10
4
10
5
7
ITEM PART NO. DESCRIPTION QTY
GOF-3141 RAIL ASSEMBLY
20
BUG-5485
Contactor / Cable Anchor:
ACCESSORIES CONT’D.
1
2
ELECTRICAL COMPONENT CHART
PART NUMBER
ITEM DESCRIPTION
BUG-5485 CONTACTOR / WIRING DIAGRAM
BUG-5485-4
Dual Contactor / Cable Anchor:
This manual suits for next models
2
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