Bull ESCALA Power7 5802 Instruction Manual


ESCALA Power7
Installing the 5802 and 5877 expansion units
The ESCALA Power7 publications concern the following models:
- Bull Escala E5-700 (Power 750 / 8233-E8B)
- Bull Escala M6-700 (Power 770 / 9117-MMB)
- Bull Escala M6-705 (Power 770 / 9117-MMC)
- Bull Escala M7-700 (Power 780 / 9179-MHB)
- Bull Escala M7-705 (Power 780 / 9179-MHC)
- Bull Escala E1-700 (Power 710 / 8231-E2B)
- Bull Escala E1-705 (Power 710 / 8231-E1C)
- Bull Escala E2-700 / E2-700T (Power 720 / 8202-E4B)
- Bull Escala E2-705 / E2-705T (Power 720 / 8202-E4C)
- Bull Escala E3-700 (Power 730 / 8231-E2B)
- Bull Escala E3-705 (Power 730 / 8231-E2C)
- Bull Escala E4-700 / E4-700T (Power 740 / 8205-E6B)
- Bull Escala E4-705 (Power 740 / 8205-E6C)
References to Power 755 / 8236-E8C models are irrelevant.
Hardware
May 2012
BULL CEDOC
357 AVENUE PATTON
B.P.20845
49008 ANGERS CEDEX 01
FRANCE
REFERENCE
86 A1 27FF 05

The following copyright notice protects this book under Copyright laws which prohibit such actions as, but not limited to, copying,
distributing, modifying, and making derivative works.
Bull SAS 2012
Copyright
Printed in France
Suggestions and criticisms concerning the form, content, and presentation of this book are
invited. A form is provided at the end of this book for this purpose.
To order additional copies of this book or other Bull Technical Publications, you are invited
to use the Ordering Form also provided at the end of this book.
Trademarks and Acknowledgements
We acknowledge the right of proprietors of trademarks mentioned in this book.
The information in this document is subject to change without notice. Bull will not be liable for errors contained herein, or
r incidental or consequential damages in connection with the use of this material.
fo

Contents
Safety notices .................................v
Installing the 58/02 and 58/77 expansion units ...................1
Installing the 58/02 and 58/77 expansion units: Details ...............3
Reference information .............................19
Connector locations.................................19
Server connectors ................................19
Model 02E/4B connector locations..........................19
Model 02E/4C connector locations .........................20
Model 05F/6B connector locations ..........................21
Model 05E/6C connector locations .........................22
Model 31E/1C or 31E/2C connector locations ......................23
Model 33E/8B connector locations..........................24
Model 17M/MB or 79M/HB connector locations .....................25
Model 17M/MC or 79M/HC connector locations .....................25
Enclosure connectors ...............................25
Model 58/02 and 58/77 connector locations ......................26
Notices ...................................27
Trademarks ...................................28
Electronic emission notices ..............................28
Class A Notices .................................28
Class B Notices .................................32
Terms and conditions ................................34
iii

iv Power Systems: Installing the 58/02 and 58/77 expansion units

Safety notices
Safety notices may be printed throughout this guide.
vDANGER notices call attention to a situation that is potentially lethal or extremely hazardous to
people.
vCAUTION notices call attention to a situation that is potentially hazardous to people because of some
existing condition.
vAttention notices call attention to the possibility of damage to a program, device, system, or data.
World Trade safety information
Several countries require the safety information contained in product publications to be presented in their
national languages. If this requirement applies to your country, a safety information booklet is included
in the publications package shipped with the product. The booklet contains the safety information in
your national language with references to the U.S. English source. Before using a U.S. English publication
to install, operate, or service this product, you must first become familiar with the related safety
information in the booklet. You should also refer to the booklet any time you do not clearly understand
any safety information in the U.S. English publications.
Laser safety information
The servers can use I/O cards or features that are fiber-optic based and that utilize lasers or LEDs.
Laser compliance
The servers may be installed inside or outside of an IT equipment rack.
v

DANGER
When working on or around the system, observe the following precautions:
Electrical voltage and current from power, telephone, and communication cables are hazardous. To
avoid a shock hazard:
vConnect power to this unit only with the provided power cord. Do not use the provided power
cord for any other product.
vDo not open or service any power supply assembly.
vDo not connect or disconnect any cables or perform installation, maintenance, or reconfiguration
of this product during an electrical storm.
vThe product might be equipped with multiple power cords. To remove all hazardous voltages,
disconnect all power cords.
vConnect all power cords to a properly wired and grounded electrical outlet. Ensure that the outlet
supplies proper voltage and phase rotation according to the system rating plate.
vConnect any equipment that will be attached to this product to properly wired outlets.
vWhen possible, use one hand only to connect or disconnect signal cables.
vNever turn on any equipment when there is evidence of fire, water, or structural damage.
vDisconnect the attached power cords, telecommunications systems, networks, and modems before
you open the device covers, unless instructed otherwise in the installation and configuration
procedures.
vConnect and disconnect cables as described in the following procedures when installing, moving,
or opening covers on this product or attached devices.
To Disconnect:
1. Turn off everything (unless instructed otherwise).
2. Remove the power cords from the outlets.
3. Remove the signal cables from the connectors.
4. Remove all cables from the devices
To Connect:
1. Turn off everything (unless instructed otherwise).
2. Attach all cables to the devices.
3. Attach the signal cables to the connectors.
4. Attach the power cords to the outlets.
5. Turn on the devices.
(D005a)
DANGER
vi Power Systems: Installing the 58/02 and 58/77 expansion units

Observe the following precautions when working on or around your IT rack system:
vHeavy equipment–personal injury or equipment damage might result if mishandled.
vAlways lower the leveling pads on the rack cabinet.
vAlways install stabilizer brackets on the rack cabinet.
vTo avoid hazardous conditions due to uneven mechanical loading, always install the heaviest
devices in the bottom of the rack cabinet. Always install servers and optional devices starting
from the bottom of the rack cabinet.
vRack-mounted devices are not to be used as shelves or work spaces. Do not place objects on top
of rack-mounted devices.
vEach rack cabinet might have more than one power cord. Be sure to disconnect all power cords in
the rack cabinet when directed to disconnect power during servicing.
vConnect all devices installed in a rack cabinet to power devices installed in the same rack
cabinet. Do not plug a power cord from a device installed in one rack cabinet into a power
device installed in a different rack cabinet.
vAn electrical outlet that is not correctly wired could place hazardous voltage on the metal parts of
the system or the devices that attach to the system. It is the responsibility of the customer to
ensure that the outlet is correctly wired and grounded to prevent an electrical shock.
CAUTION
vDo not install a unit in a rack where the internal rack ambient temperatures will exceed the
manufacturer's recommended ambient temperature for all your rack-mounted devices.
vDo not install a unit in a rack where the air flow is compromised. Ensure that air flow is not
blocked or reduced on any side, front, or back of a unit used for air flow through the unit.
vConsideration should be given to the connection of the equipment to the supply circuit so that
overloading of the circuits does not compromise the supply wiring or overcurrent protection. To
provide the correct power connection to a rack, refer to the rating labels located on the
equipment in the rack to determine the total power requirement of the supply circuit.
v(For sliding drawers.) Do not pull out or install any drawer or feature if the rack stabilizer brackets
are not attached to the rack. Do not pull out more than one drawer at a time. The rack might
become unstable if you pull out more than one drawer at a time.
v(For fixed drawers.) This drawer is a fixed drawer and must not be moved for servicing unless
specified by the manufacturer. Attempting to move the drawer partially or completely out of the
rack might cause the rack to become unstable or cause the drawer to fall out of the rack.
(R001)
Safety notices vii

CAUTION:
Removing components from the upper positions in the rack cabinet improves rack stability during
relocation. Follow these general guidelines whenever you relocate a populated rack cabinet within a
room or building:
vReduce the weight of the rack cabinet by removing equipment starting at the top of the rack
cabinet. When possible, restore the rack cabinet to the configuration of the rack cabinet as you
received it. If this configuration is not known, you must observe the following precautions:
– Remove all devices in the 32U position and above.
– Ensure that the heaviest devices are installed in the bottom of the rack cabinet.
– Ensure that there are no empty U-levels between devices installed in the rack cabinet below the
32U level.
vIf the rack cabinet you are relocating is part of a suite of rack cabinets, detach the rack cabinet from
the suite.
vInspect the route that you plan to take to eliminate potential hazards.
vVerify that the route that you choose can support the weight of the loaded rack cabinet. Refer to the
documentation that comes with your rack cabinet for the weight of a loaded rack cabinet.
vVerify that all door openings are at least 760 x 230 mm (30 x 80 in.).
vEnsure that all devices, shelves, drawers, doors, and cables are secure.
vEnsure that the four leveling pads are raised to their highest position.
vEnsure that there is no stabilizer bracket installed on the rack cabinet during movement.
vDo not use a ramp inclined at more than 10 degrees.
vWhen the rack cabinet is in the new location, complete the following steps:
– Lower the four leveling pads.
– Install stabilizer brackets on the rack cabinet.
– If you removed any devices from the rack cabinet, repopulate the rack cabinet from the lowest
position to the highest position.
vIf a long-distance relocation is required, restore the rack cabinet to the configuration of the rack
cabinet as you received it. Pack the rack cabinet in the original packaging material, or equivalent.
Also lower the leveling pads to raise the casters off of the pallet and bolt the rack cabinet to the
pallet.
(R002)
(L001)
(L002)
viii Power Systems: Installing the 58/02 and 58/77 expansion units

(L003)
or
All lasers are certified in the U.S. to conform to the requirements of DHHS 21 CFR Subchapter J for class
1 laser products. Outside the U.S., they are certified to be in compliance with IEC 60825 as a class 1 laser
product. Consult the label on each part for laser certification numbers and approval information.
CAUTION:
This product might contain one or more of the following devices: CD-ROM drive, DVD-ROM drive,
DVD-RAM drive, or laser module, which are Class 1 laser products. Note the following information:
vDo not remove the covers. Removing the covers of the laser product could result in exposure to
hazardous laser radiation. There are no serviceable parts inside the device.
vUse of the controls or adjustments or performance of procedures other than those specified herein
might result in hazardous radiation exposure.
(C026)
Safety notices ix

CAUTION:
Data processing environments can contain equipment transmitting on system links with laser modules
that operate at greater than Class 1 power levels. For this reason, never look into the end of an optical
fiber cable or open receptacle. (C027)
CAUTION:
This product contains a Class 1M laser. Do not view directly with optical instruments. (C028)
CAUTION:
Some laser products contain an embedded Class 3A or Class 3B laser diode. Note the following
information: laser radiation when open. Do not stare into the beam, do not view directly with optical
instruments, and avoid direct exposure to the beam. (C030)
CAUTION:
The battery contains lithium. To avoid possible explosion, do not burn or charge the battery.
Do Not:
v___ Throw or immerse into water
v___ Heat to more than 100°C (212°F)
v___ Repair or disassemble
Exchange only with the approved part. Recycle or discard the battery as instructed by local
regulations. (C003a)
Power and cabling information for NEBS (Network Equipment-Building System)
GR-1089-CORE
The following comments apply to the servers that have been designated as conforming to NEBS
(Network Equipment-Building System) GR-1089-CORE:
The equipment is suitable for installation in the following:
vNetwork telecommunications facilities
vLocations where the NEC (National Electrical Code) applies
The intrabuilding ports of this equipment are suitable for connection to intrabuilding or unexposed
wiring or cabling only. The intrabuilding ports of this equipment must not be metallically connected to the
interfaces that connect to the OSP (outside plant) or its wiring. These interfaces are designed for use as
intrabuilding interfaces only (Type 2 or Type 4 ports as described in GR-1089-CORE) and require isolation
from the exposed OSP cabling. The addition of primary protectors is not sufficient protection to connect
these interfaces metallically to OSP wiring.
Note: All Ethernet cables must be shielded and grounded at both ends.
The ac-powered system does not require the use of an external surge protection device (SPD).
The dc-powered system employs an isolated DC return (DC-I) design. The DC battery return terminal
shall not be connected to the chassis or frame ground.
xPower Systems: Installing the 58/02 and 58/77 expansion units

Installing the 58/02 and 58/77 expansion units
Use this overview as a guide to the tasks required for installing the 58/02 and 58/77 expansion units
(12X I/O Drawer PCIe) into a rack and cabling it to a server.
Procedure
You can use the following table to read about and complete the high-level tasks for installing the 58/02
and 58/77 expansion units.
Table 1. Tasks to install the expansion unit into a rack
Task Where to find associated information
Perform inventory.
Ensure that you have the rails.
Ensure that you have both a Philips-head and flat-head
screwdriver.
Locate the inventory list for your expansion unit, and
verify that you received all of the parts that you ordered.
Each order contains, at a minimum, the following items:
vLeft and right rack-mounting rails
vMounting screws
vPower supply cables
If your shipment contains parts that are not required to
complete the installation procedure, store those parts
until they are required to be used.
You can also obtain order information from your
marketing representative or IBM®Business Partner.
Check the firmware level for the server to which you are
connecting the expansion unit.
To ensure that server firmware has been updated to a
level that supports this expansion unit, see the IBM
Prerequisite (https://www-912.ibm.com/e_dir/
eserverprereq.nsf).
Verify that you have a rack. You must have a rack installed. If you do not have a rack
installed, see Installing the rack (http://
publib.boulder.ibm.com/infocenter/systems/scope/hw/
topic/p7hbf/installrack.htm).
Prepare to install the expansion unit. To ensure that you have taken all preparatory steps to
install this expansion unit, see Installing the 5802 or 5877
in a rack (http://publib.boulder.ibm.com/infocenter/
systems/scope/hw/topic/p7ham/
p7ham_5802_prepare.htm).
Power off the system, if required, to install the expansion
unit.
For requirements and procedures related to shutting
down and powering off the system, see Overview for
I/O expansion units (http://publib.boulder.ibm.com/
infocenter/systems/scope/hw/topic/p7ham/
p7hamconcepts.htm).
Determine where to install the expansion unit in the
rack.
For suggestions about how to organize the hardware in
your rack and to assign a location for the expansion unit,
see step 2 on page 3.
Mark the location on the rack where the expansion unit
will be installed.
If you have a rack-mounting template for the disk drive
enclosure, use it to mark the location.
If you do not have a rack-mounting template, see step
2d2 on page 4.
1

Table 1. Tasks to install the expansion unit into a rack (continued)
Task Where to find associated information
Install the rail assembly in the rack. To install the mounting hardware in the rack, see step 3
on page 5.
Install the expansion unit on the rail assembly. To install the expansion unit on the rail assembly, see
step 4 on page 8.
58/02 only
Review information to connect and cable the 58/02 disk
subsystem.
To learn about cabling the disk subsystem, see step 5a on
page 10.
To connect the disk subsystem, see step 5b on page 12.
Apply power to the hardware. Connect power cables, and apply power to the expansion
unit.
If you powered down either the server or the partition
before connecting the expansion unit cables to it, apply
power to it.
2Power Systems: Installing the 58/02 and 58/77 expansion units

Installing the 58/02 and 58/77 expansion units: Details
The detailed installation procedure includes information from online references that are specified in the
overview. You can use the expanded instructions in this procedure to install your expansion unit into a
rack and to cable it to a server.
Before you begin
vThis information is provided in printed form as list of basic tasks for installing the 58/02 and 58/77
expansion units. For the most current version, use the online information: Installing the 5802 and 5877
expansion units.
vTo ensure that server firmware has been updated to a level that supports this expansion unit, see the
IBM Prerequisite (https://www-912.ibm.com/e_dir/eserverprereq.nsf ).
vThis procedure assumes that you are installing the 58/02 or 58/77 expansion unit into an existing rack.
If the rack is not yet installed, you must first complete the procedure for Installing the rack.
vBefore installing the expansion unit into a rack, read the Rack safety notices.
About this task
To install the 58/02 or 58/77 expansion unit, complete the following tasks:
1. Unpack the expansion unit as follows:
a. Refer to the kitting list provided with the rack installation kit, and complete a parts inventory.
b. Locate the rack-mounting hardware kit and the system rail assemblies that were included with
your expansion unit.
2. Determine where to install the expansion unit into the rack as follows:
a. Determine where in the rack to place the expansion unit in relation to other system hardware. As
you plan, keep the following steps in mind:
1) Organize larger and heavier units into the lower part of the rack.
2) Plan to install units into the lower part of the rack first.
3) Record the EIA locations in your plan.
Note: The expansion unit is four Electronic Industries Alliance (EIA) units high. An EIA unit is
44.50 mm (1.75 in.) in height. The rack contains three mounting holes for each EIA unit of height.
This enclosure, therefore, is 177.8 mm (7 in.) high and covers 12 mounting holes in the rack.
b. If necessary, remove the filler panels to allow access to the inside of the rack enclosure where you
plan to place the expansion unit.
3

c. If necessary, remove the front and rear rack doors.
d. Mark the rack location where you will install the expansion unit, using one of the following
methods:
1) If you have a rack-mounting template, use it to mark the location.
2) If you do not have a rack-mounting template, complete the following steps:
a) Face the front of the rack and work from the left side. Make a note of both the lowest and
highest EIA units to be used for the expansion unit. Use tape, a marker, or a pencil to mark
the bottom mounting hole (A) of the highest EIA unit. Mark the rack so that the mark can
also be seen from the rear of the rack.
Figure 1. Removing the filler panels
4Power Systems: Installing the 58/02 and 58/77 expansion units

b) Mark the top mounting hole of the lowest EIA unit. Count up two holes and place another
mark beside that mounting hole. Mark the rack so that these marks can also be seen from
the rear of the rack. You now have two (B) marks on the rack, with one mounting hole
between the marks.
c) Repeat the last two steps to place three marks on the corresponding mounting holes on the
front-right side of the rack.
d) Go to the rear of the rack. On the left side, find the EIA unit that corresponds to the lowest
EIA unit marked on the front of the rack.
e) Mark the top mounting hole of this EIA unit. Count up two holes and place another mark
beside that mounting hole. You now have two (C) marks on the rack, with one mounting
hole between the marks.
f) Count up one mounting hole from where you placed your last mark, and place another
mark next to that mounting hole. Then count up three holes and place another mark beside
that mounting hole. You now have two (D) marks on the rack, with three mounting holes
between the marks.
g) Repeat the last two steps to place four marks on the corresponding mounting holes on the
rear-right side of the rack.
3. Install the rail assembly into the rack as follows:
Important: To complete this procedure, use two people to attach the rail assembly to the rack.
Position one person in front of the rack and one person at the rear of the rack.
CAUTION:
Installing the rails in the rack is a complex procedure. To install the rails correctly, you must
perform each task in the following order. Failure to do so might cause rail failure and potential
danger to yourself and the system unit.
a. Rotate down the front and back clamps (C) on the left and right rails, as shown in the following
figure.
b. On each rail, remove the tape holding the spring (B) to the rail. Hook the end of the spring
around the circular standoff on the rail.
c. Start at the front of the rack. Extend the right rail and insert the rail pins (D) into the two lowest
mounting holes marked on the rack so that the rail is facing upward. Rotate up the front clamp
(C) to secure the rail in place.
Notes:
vIf your rack has the square mounting holes, remove the rail pins (D) from the rail. Install the
larger rail pins provided with the rack installation kit.
Figure 2. Marking the installation locations
Installing the 58/02 and 58/77 expansion units: Details 5

vThe rail installation can be completed by one person. However, the installation is easier if one
person is positioned at the front of the rack and one person is positioned at the rear of the rack.
d. Extend the left rail and insert the rail pins (D) into the two lowest mounting holes marked on the
rack. Rotate up the front clamp (C) to secure the rail in place.
e. Move to the rear of the rack, extend the right rail, and insert the rail pins (D) into the two lowest
mounting holes marked on the rack. Rotate up the back clamp (C) to secure the rail in place.
f. Extend the left rail and insert the rail pins (D) into the two lowest mounting holes marked on the
rack. Rotate up the back clamp (C) to secure the rail in place.
g. At the rear of the rack, use two M5 screws (E), one below each rail pin (D), to secure the left rail
to the back of the rack.
h. Use two M5 screws (E), one below each rail pin (D), to secure the right rail to the back of the rack.
i. Move to the front of the rack. Use one M5 screw (E) below the top rail pin to secure the left rail to
the front of the rack.
Figure 3. Installing the rails
6Power Systems: Installing the 58/02 and 58/77 expansion units

j. Use one M5 screw (E), below the top rail pin (D), to secure the right rail to the front of the rack.
See the previous figure.
k. Locate the remaining marks made previously on the front Electronic Industries Alliance (EIA)
strips of the rack cabinet. Each side contains one mark. Insert one nut clip (F) at the mark on the
right side of the rack as shown in the following figure.
l. Insert a nut clip (F) at the mark on the left side of the rack.
m. From the back of the rack cabinet, locate the remaining marks made previously on the rear
Electronic Industries Alliance (EIA) strips. Each side contains two marks. Insert a nut clip (F) at
each mark on the right side of the rack.
Figure 4. Attaching the rails
Installing the 58/02 and 58/77 expansion units: Details 7

n. Use two M5 screws (H) to attach the retention bracket (G) to the rack on the right side.
o. Insert a nut clip (F) at each mark on the left side of the rack.
p. Use two M5 screws (H) to attach the retention bracket (G) to the rack on the left side.
4. Install the expansion unit onto the rails as follows:
a. To remove the shipped cover from the rear of the expansion unit, remove the four thumb screws
that are used to secure it. Pull off the cover.
Note: There are two thumb screws at the top of the cover and one on each side.
b. If the bezel is installed on the front of the system, remove it by completing the following steps:
1) Remove the two M5 securing screws (A) as shown in Figure 6 on page 9.
2) Remove the service information holder from the slot in the bezel.
3) Using the two blue touch points on each side of the expansion unit, pull the bezel straight out
to remove the bezel from the front of the expansion unit.
4) Remove the two nut clips that were used to secure the bezel to the expansion unit from the
EIA flange.
Figure 5. Installing the retention bracket
8Power Systems: Installing the 58/02 and 58/77 expansion units
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