Bullhorn RM4200 Series User manual

Bullhorn RM4200 Series User Guide
RM4200 Series
User Guide
Proven compliance solutions. 
Proven compliance solutions.
Relentless service.

©2015-2017 American Innovations, Ltd. All rights reserved.
American Innovations | www.aiworldwide.com | 12211 Technology Blvd | Austin, TX 78727
Information in this document is subject to change without notice.
Reproduction in any manner whatsoever without the written permission of American Innovations is strictly
forbidden.
The American Innovations logo and icon, including Bullhorn, are marks of American Innovations, Ltd. Other
trademarks and trade names may be used in this document to refer to either the entities claiming the marks and
names or their products. American Innovations, Ltd. disclaims any proprietary interest in trademarks and trade
names other than its own.
May 2017 122209-000 Rev. 3

iii
Contents
Change Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .v
C HAPTER 1 
Getting Started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety and Equipment Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
ESD Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Bullhorn System Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
RM4200 Series Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Installation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Required Tools and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Required Hardware and Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Configuration and Support Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Bullhorn Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Microsoft .NET Framework. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Installing Microsoft .NET Framework. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Installing Bullhorn Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Bullhorn Information Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Technical Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
C HAPTER 2 
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Preparing for Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Electrostatic Discharge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Installation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Installation Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Installing the RM4210 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Test Satellite Reception. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
C HAPTER 3 
Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Configuration Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Disable Synchronization Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Activate Unit and Start Bullhorn Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Configure Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
View Unit Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Send a Test Message. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Apply a Template . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Set Transmission and Measurement Schedules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Set Battery Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Edit Settings for Coupon, Transducer, and Instant Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

RM4200 Series User Guide
Contents iv
Select Reading Measurement Schedules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Reset Over-Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Work with Templates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Create Templates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Export or Delete Templates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Upgrade Firmware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Exit Bullhorn Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Appendix A
Technical Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Appendix B
Optional Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Before Connecting Optional Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Installing the Selectable Current Transducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Installing the Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Installing the Solar Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Using the Adjustable Mounting Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Appendix C
Regulatory Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
FCC Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
CE Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Export Control Classification Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Appendix D
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

v
Change Notes
The following list identifies new or updated information included in the current release of this manual:
•Chapter 3, Configuration on page 23: New feature to create a second measurement schedule and a
change to the Reset Over-Current feature for Triton test coupon.

1
Getting Started 1
This guide explains how to install Bullhorn® RM4200 Series units, such as the RM4210, onto a coupon test
station, as well as how to configure the units for service using Bullhorn® Tools configuration software or mobile
application (Bullhorn Tools Mobile).
The RM4210 is a fully-integrated unit that is easily mounted on top of a coupon test station. All components,
including the antenna, are internal. This design makes it easier to transport, install, and maintain. The RM4210
can measure induced AC voltage, AC current, and associated current density, which can be present on pipelines
that are co-located with high voltage AC power lines. Measurements are automatically uploaded via satellite
communication to Bullhorn Web (www.bullhornsys.com).
This guide provides the following information:
•Chapter 1 - Getting Started
•Chapter 2 - Installation
•Chapter 3 - Configuration
NOTE:The Bullhorn RM4200 Series User Guide and other related documentation can be downloaded in
Adobe® PDF format from Bullhorn Web, under the Help menu (Help > Documents). Use Adobe® Reader®
version 5 or higher to view the PDF. If needed, visit the Adobe website at http://www.adobe.com to download a
free copy of the software. Configuration and support software can be downloaded from Help > Downloads.
Safety and Equipment Symbols
WARNING:If an RM4200 Series unit is used in a manner not specified by AI, the protection provided for the
equipment may be impaired.
Table 1-1 provides a description of various safety and equipment symbols. Safety symbols alert you to safety
hazards or conditions that have the potential to cause personal injury, death, or equipment damage. Equipment
symbols may indicate a functional state (such as on and off) and connections (such as a Earth ground terminal).

RM4200 Series User Guide
Getting Started 2
ESD Precautions
WARNING:To prevent electrostatic discharge (ESD) damage when handling electronic equipment, always wear
an anti-static wrist strap attached to an unpainted, grounded metal object. Ensure the wrist strap has maximum
contact with bare skin.
If an anti-static wrist strap is unavailable, discharge static electricity from yourself and your clothing by touching
a grounded metal object before handling electronic equipment.
Table 1-1. Safety and Equipment Symbols
Symbol Description
Caution: Failure to observe this warning may result in personal injury, death, or equipment
damage. A potential risk exists if the installation instructions are not followed.
Warning: Risk of electrical shock. Failure to observe this warning may result in personal injury,
death, or equipment damage. A potential risk exists if the installation instructions are not
followed.
Earth (ground) terminal: This symbol indicates a protective earth ground connection is
required.
On (Supply): Indicates power is on when the toggle switch is in the “ON” position.
Off (Supply): Indicates power is off when the toggle switch is in the “OFF” position.
DC power: Indicates that the input requires DC power.
AC/DC: Both direct and alternating current.
Positive: Indicates a positive input.
Negative: Indicates a negative input.

RM4200 Series User Guide
Getting Started 3
Bullhorn System Overview
Bullhorn® is a wireless telemetry system that provides scheduled and by-exception inbound reporting for field
equipment typically located in remote areas. Data and alarm packets transmit from remote field locations to
your account on the secure Bullhorn Web (https://www.bullhornsys.com) using digital cellular or satellite
communication networks. You can quickly determine the status of field equipment anytime using information
that posts to your website account.
The Bullhorn system provides remote monitoring with full coverage using GSM cellular network, GEOS satellite
(SkyWave-Inmarsat), or LEOS satellite (ORBCOMM) communication networks.
RM4200 Series Overview
RM4200 Series units, such as the RM4210, monitor oil and gas assets in cathodic protection (CP) applications.
The units utilize various satellite/GSM communication networks for communication with Bullhorn Web, the web-
based asset manager where measurements can be monitored and used to optimize AC mitigation systems.
Reports and extracts are also available through the Bullhorn Web account to view the data from your units.
The RM4210 inputs can be measured and configured locally using either the Bullhorn® Tools software on a
laptop or the iOS mobile application on a smartphone or tablet. The Bullhorn Tools software is available for
download from the Bullhorn Web Help website, and the mobile app is available through the Apple® App Store.
NOTE:To view a satellite coverage map, log on to Bullhorn Web at http://www.bullhornsys.com, click Help, and
then Coverage Maps in the navigation menu.
RM4200 Series units provide built-in surge protection and test point filtering functionality. The RM4210 is a fully-
integrated unit that is mounted on top of a test station. All components, including the antenna, are internal to
make it easier to transport, install, and maintain.
Figure 1-1 shows the input connections and battery placement for the RM4210.

RM4200 Series User Guide
Getting Started 4
Figure 1-1. RM4210 Inputs and Batteries
The RM4210 monitors the following measurements:
•PCR AC current
•Native pipe-to-soil
•AC current density
•DC current density
•AC pipe-to-soil
•DC pipe-to-soil
•AC coupon
Refer to Appendix A, Technical Specifications on page 43 for detailed specifications on the unit and each of the
measurements.
Installation Requirements
Before you install an RM4200 Series unit, use the following information as a checklist to ensure a successful
installation:

RM4200 Series User Guide
Getting Started 5
Power Disconnect and Branch Circuit Protection: A customer-supplied, power disconnect device is
required for the unit installation. The power disconnect device (such as a switch, main circuit breaker, or
other type of power disconnect) should provide an easy and accessible means for removing the main
input supply power source from the unit. Multiple-pole circuit breakers shall interrupt all neutral and
ungrounded connectors of mains supply simultaneously. The power disconnect device must be clearly
marked to identify it as the disconnect device for the unit. The power disconnect or separate
overcurrent protection device should also provide overcurrent protection in the form of a 20 amp fuse
or circuit breaker suitable for branch circuit protection per local codes and requirements.
Backup Battery: Please contact Technical Support for information about purchasing a replacement
battery (American Innovations part number 517206-000).
Wiring Requirements: For optimum protection from transient voltages, all analog inputs must be in
their own multi-conductor jacket cable (such as cable AI part number 211061-000 - Belden 5308UE, or
its equivalent). All cables must have intact outer jackets, except for end cuts. Do not remove cable
jackets as they protect the unit input cable from transient voltages. Cable insulation should be suited
for voltage range of inputs. Cables should be rated at a minimum of 600 V and 105˚C.
Input Channel Voltage Levels: All input channels are marked with acceptable input voltage ranges.
Ensure that devices connected to the RM4200 Series units fall within the voltages ranges listed next to
the channel input connections.
Mounting the Enclosure: Choose an area that provides enough room to easily access the unit or to
perform routine maintenance after completing the installation. The unit should also have a clear view
of the sky. Satellite signal strength can be verified before completing installation (refer to Test Satellite
Reception, page 21).
WARNING:Only accessories that meet American Innovations specifications may be used with the RM4200
Series units. Refer to Appendix A, Technical Specifications on page 43 for a list of accessories and requirements.
Required Tools and Equipment
The following tools and equipment are required for installing and configuring the unit for service:
•Magnet
•Anti-static wrist strap
•Small slotted screwdriver
•Wire stripper / Wire cutter
•Voltmeter
•Socket or open end wrench set