BUNNING LoPro 670 User manual

670 - 780
LoPro Manure Spreader
Owners Manual


LOPRO670&780MANURESPREADER–INSTRUCTION&SPARESMANUAL
Page1
ThankyouforbuyingaBunningspreader.ForyourBunningguaranteepleasefillintheformbelowand
returnittoNorwoodSales,Inc.
CustomerName
ZipCode
Telephone
Fax
Email
MachineIDNumber
Dateofdelivery
LoProWarrantyRegistrationForm
CompanyName
IDNo.Example9999/U/MSL180
Dealer
Address
ImportantDataProtectionInformation.
Weorourbusinesspartnersmaycontractyoubymail,telephone,e‐mailorotherelectronicmessagingserviceswithoffersofgoodsand
servicesorinformationthatmaybeofinteresttoyou.
Byprovidinguswithyourtelephonenumberore‐mailaddressyouconsenttobeingcontactedbythesemethods.
IfyoudonotwishtoreceivemarketinginformationbythesemethodsfromGTBunningorourbusinesspartnerspleasetickthisbox.
ReturnAddress:
NorwoodSales
1120238thStS
Horace,ND58047

LOPRO670&780MANURESPREADER–INSTRUCTION&SPARESMANUAL
Page2
Pre‐DeliveryInspectionsheet
Thepurposeofthisdocumentistoensurethattheoperator,hire rorown eri s ful lya pp ra is e dofa l l sa fey
guidelinesandoperatingandmaintenancemethodsbeforetakingpossessionofthemachine.
BunningLoPro
5
LIGHTING
12
Checkope rationofl ights
13
1
2
Drawattentiontothesafetydecals
locatedonthemachine.
GENERA
L
Ensuretheoperatorreceivesacopyofthe
instruction&sparesmanual.
OPERATOR
DEALER
Ihavereceivedacopyoftheinstruction&sparesmanualand
understandthemethodofoperation,thesafetyrequirements
andthemaintenancemethods.
Ihavegivenbasicinstructioninthemethodofoperation,the
positionofsafetystickersandmethodsofmaintenance,and
ensuredthattheowner/operatorisinpossessionofthe
Manual.
3
Explainthefunctionsofthemachine.
Checkhydrauliccylinderforleaksand
damage.
SIGNATUREDATE:
19
Checkwheelnuttorque.(Checkdailyforfirst
weekofuse)
7
Checkoperationofparkingbrake.
8
Checkoperationofservicebrake.
Checkconditionofcabling&7pinconnector.
HYDRAULICS&PNUEMATICS
14
Checkhydraulichoseconditionespecially
brakehoses&connectors.
16
Checkoilleveloffloordrivegearboxand
augerdrivegearbox.
4
Locate,identify&explainspreaderto
towingvehicleair,hydraulicandelectric
connectors.
STRUCTURE
9
Checkconditionofbody,drawbar&augers
15
Checkairsystemhoseconditionand
connectors.(Option).
WHEELS&TYRES
17
Checkconditionoftyres.
6
ExplainhowtocutthePTOguardtosize
andwheretofitthesafetychains.
BRAKING
11
Greaseallpointsifnecessary.(see
manual).
10
Checkconditionofallcylinders&pins.
18
Ensuretyrepressuresarecorrectforspeed&
load.

LOPRO670&780MANURESPREADER–INSTRUCTION&SPARESMANUAL
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CHASSISSERIALNUMBER................................................................................
SECTION&CONTENTSPAGE
Preface5
Howtousethismanual 5
Operatingonpublicroads 5
Introduction 6
Disposal6
ECDeclarationofConformity 7
Machineoverview8
1. OPERATINGINSTRUCTIONS
1.1 Hitchingtotractor. 9
1.2 Couplingofhydraulichoses.10
1.3 Flooradjustment. 11
1.4 Methodofoperation. 11
1.5SlurryDoor.11
2.MAINTENANCE
2.1 Lubricationofspreader. 12
2.2 Servicingintervals. 12
2.3 Amountofoilrequiredtofillgearboxes. 15
2.4Servicerecord16
2.5 Shearboltprotection. 17
2.6Greasepoints17
2.7Tire&Wheel18
2.8PTOInspection19
3. DRAWINGS&PARTSLISTS
3.1 FloorDriveAssembly 21
3.2 FrontShaft&Chains 27
3.3 Augers&Gearboxes 28
3.4PTOShafts33
3.5SlurryDoor38
3.6Drawbar40
3.7AxleAssembly41
3.8LampCovers44
3.9 DetachableSpinnerDeck 46
3.10BodySeals47
3.11WeighBars47
3.12Lighting48

LOPRO670&780MANURESPREADER–INSTRUCTION&SPARESMANUAL
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4. HEALTHANDSAFETY&POTENTIALHAZARDS
4.1 Hazardousmachinerywarning. 49
4.2Lossofcontrol.49
4.3 Operationaroundbystanders. 49
4.4 Hydraulicfluidpenetrationorburning. 49
4.5Electrocution.49
4.6Bodyentry.49
4.7 Coupling/decoupling. 49
4.8 Machinerystartup. 50
4.9 Machineryshutdown. 50
4.10 Additionaldriverprotection. 50
4.11 PTOConnectionandguarding. 50
4.12 Personalprotectiveequipment 50
4.13 Safetydecallocation. 50
4.14 Operatinghazardarea 51
4.15Warnings52
5.WARRANTY52
6. IMPORTANTINFORMATION 53
7.NOTES54
8. IDENTIFICATIONPLATE 55
9. TECHNICALDATA&SPECIFICATIONS 56
10. MACHINEDIMENSIONS 57

LOPRO670&780MANURESPREADER–INSTRUCTION&SPARESMANUAL
Page5
PREFACE
Theinstructionsinthemanualmustbereadcarefullyandfollowedbyallpersonsconcernedwiththeoperation,
maintenance,repairorinspectionofthismachineinordertopreventaccidents.
Readespeciallysectionsrelatingtosafety,operatinginstructionsandmaintenance.
Theuseofspareparts,accessoriesandadditionalequipmentwhichisnotoriginallymanufacturedcheckedand
release by GT Bunning Ltd can have a negative effect on specific design features of the machine and on its
operability.Thismayimpairitsoperatingsafety,aswellassafetyatworkfortheoperatorandcouldinvalidate
warranty.
GTBunningwillinnowaybeliablefordamageorpersonalinjurycausedbytheuseofotherthanoriginalGTBunning
parts,accessoriesandadditionalequipment.
Technicalspecifications,dimensionsandweightsaregivenwiththeusualtolerances(+or–2%).
GTBunningLtdoperatesapolicyofcontinualimprovement;assuchsomeitemsinthismanualmaydifferslightly
fromthatofyourmachine.GTBunningreservestherighttomakechanges tothemachineormanualwithout
notice.IfinanydoubtregardinganyaspectofthedesignoroperationofthismachinecontactGTBunningLtdor
yourGTBunningLtdagentforclarification.
HOWTOUSETHISMANUAL
The manual contains sections that cover all of the following, Safety, Operating instructions, Maintenance,
SpecificationsandTechnicaldata.Refertothecontentspagesfortherelevantpagenumber.
Beforeuseofthemachinefamiliariseyourselfwiththemanualanditscontents
Themachineshouldonlybeoperated,servicedandrepairedbypersonswhoarefamiliarwiththemachineand
whohavereadandunderstoodthismanual,andareinformedoftherisks.
Thismanualshouldstaywiththemachine/operatoratalltimes.
OPERATINGONPUBLICROADS
Beforeoperatingonpublicroadsthespreadermustbecorrectlyconnectedtothetowingvehicle,thelightsmust
beconnectedandfunctionofthelightingequipmentmustbechecked.Thebrakingsystemofthespreadermust
becorrectlyconnectedtothetowingvehicle,checkforcorrectoperation.

LOPRO670&780MANURESPREADER–INSTRUCTION&SPARESMANUAL
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INTRODUCTION
This manual provides information on the use, adjustment and servicing of the GT Bunning range of Lowlander
spreader.
Followingtheadviceonthecorrectmaintenanceandservicingprocedureswillensuremaximumperformanceand
alongservicelifeofyourmachine.
Failuretocarryoutmaintenanceworkcorrectly,orincorrectoperationwillresultinpoormachineefficiencyand
lossofvaluabletime.
Byensuringthecorrectoperation,andbycarryingoutmaintenanceandserviceworkwithcare,youwillbeableto
makefulluseofthetechnicalknowledgeandtheexperiencewithwhichyourLowlanderspreaderwasoriginally
designed.
DISPOSAL
Uponcompletionoftheusefullifeofthemachine,allpartscanbedisposedofatasuitablewastedisposalfacility.
Caremustbetakenifoxy‐acetylenecuttingequipmentistobeused.
Thewheelsandtires,hydrauliccylinders,valvesandhosesmustberemovedbeforeusingcuttingequipment.
Oilmustbedrainedcollectedanddisposedofinaccordancewithcurrentlegislation.
Electricalcomponentsmustbedisposedofinaccordancewiththerelevantlegislation.

LOPRO670&780MANURESPREADER–INSTRUCTION&SPARESMANUAL
Page7
G.T.BUNNING&SONSLIMITED
SPREADERS,TRAILERS&TANKS
Telephone:01362860352 RegisteredOffice:
Fax:01362860930 SmithyHouse,
TheGreen
E‐mail:[email protected] Gressenhall,Dereham
www.gtbunning.co.uk Norfolk,NR204DT
ECMACHINERYDIRECTIVE
2006/42/EC
DECLARATIONOFCONFORMITY
WeherebyceritifythatthemachinerystipulatedbelowcomplieswithalltherelevantprovisionsoftheEC
MachineryDirective2000/42/EC®ulationsadoptingtheDirective.
Modificationstothismachinewithoutpriorwrittenapprovalfromtheundersignedwillrenderthedeclaration
null&void.
MachineDescription: Unbalancedtrailerforthe
carriage&applicationofmanure
MachineType: Agriculturalmanurespreader
Model: LowlanderMSL
SerialNumber: ///U/MSL
Standardsused.
BSISO4251‐1:2005+A1:2012,BSENISO12100‐1:2010,BSENISO4254‐1:2009,BSEN690:1994+A1:2009,
BSEN15811:2009,BSENISO13857:2008,BSEN349:1993+A1:2008,BSEN12965:2003+A2:2009,
BSEN953:1997+A1:2009,BSENISO5674:2009,BSISO4413:2010.
Signed Date:
Name: GregShepherd Position:JointManagingDirector

LOPRO670&780MANURESPREADER–INSTRUCTION&SPARESMANUAL
Page8
MACHINEOVERVIEW
KEY QTY DESCRIPTION
1 1 BODY
2 1 DRAWBAR
3 1 STONEGUARD
4 1 FRONTPILLAR
5 1 PTODRIVELINE
6 1 FINGERGUARD
7 1 SUPPORTLEG
8 1 LADDER
9 2 WHEEL&TYREASSEMBLY
10 1 AUGERGEARBOX
11 1 FLOORDRIVEGEARBOX,MOTORANDVALVE
12 2 AUGER
13 2 LAMPASSEMBLY
14 1 AXLE

LOPRO670&780MANURESPREADER–INSTRUCTION&SPARESMANUAL
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1. OPERATINGINSTRUCTIONS
Theintendedpurposeofthevehicleistotowandspreadmanureandothermaterials.
1.1Hitchingtotractor.
Attachspreadertopick‐uphookorstatichitchstub.Donotattachtoswingingdrawbarorpick‐uphook
inextendedposition.
Remove screwjack from drawbar (if fitted) and locate in transport position provided at the front of
spreader.
TurnoffthetractorandremovekeybeforefittingPTO.
SlidethetractorendofthePTOshaftoutandfittothetractorPTO.LaythetwohalvesofthePTOshaft
alongsideoneanotherandmarktherequiredlengths,allowingforturning.Maximumpulloutof12inches
ofthe2shafts.CuttosizeandcleanburrsateachendofshaftKEEPSHAFTSLIDINGSURFACESGREASED.
AttachchainsfittedtoPTOguard(topreventrotationofguard)tosuitablepointonthetractorandhole
providedonmetalcoveroverPTOshaftonspreader.Ensurethatthespringloadedpinsinsplinedyokes
arefullylockedinposition.AlwaysdisengagethePTOwhenturningsharplytoavoiddamagetoshafts
universaljoints.WhereawideanglePTOisfittedattachthisendtothetractor.PleaserefertotheDVD
formoreinformation.

LOPRO670&780MANURESPREADER–INSTRUCTION&SPARESMANUAL
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1.2 Couplingofhydraulichoses.
Fitthetwohosesforthefloordrivehydraulicmotor(onetofeedandoneforreturn)todoublespoolvalve
ontractor.Choosepositionofspoolleverforeaseofcontroltoobtainfloormovementtorear.Reversing
offloorisdonebyselectingtheoppositepositionofthehydrauliccontrollever.Universalquickrelease
probesarefittedasstandardtohoseends.Markhoseasrequiredtoassistinthefuturecouplingfor
correctpositionoffeedandreturn.Whenaslurrydoorisfittedconnectthehydraulichosestoadouble
spoolvalveandselectthehosepositionstosuittheoperatortoopenandclosethedoor.
Fithydrualicbrakehosetotrailerbrakevalveontractor(malefitting).
Auniversalfemalebrakecouplingisfittedasstandardtothehoseends.
N.BCHECKDIRECTIONOFFLOORBEFORELOADING.
Donotrunfloorinreversewithfullload.SpeedoffloorinreverseisatMAXIMUM.
Onlyreversefloorforafewseconds.
Ensurethebrakingsystemisconnectedandthatitfunctionscorrectlybeforemoving.
SLURRYDOORCLOSE
FLOORPRESSURE
FLOORRETURN
SLURRYDOOROPEN

LOPRO670&780MANURESPREADER–INSTRUCTION&SPARESMANUAL
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1.3 Flooradjustment.
Whenadjustingfloorchainsensurethattheadjustmentiscarriedoutequallytobothsides.
DONOTALLOWTHECHAINSTOBECOMETOOLOOSE.
ADJUSTCHAINSAFTERAFEWLOADS.
KEEPCHAINSADJUSTEDCORRECTLYATALLTIMES,AGUIDEISTOBEABLETOSEEAWHOLELINKBELOW
FRONTBOTTOMEDGEOFSPREADERi.e.FROMCENTRETOFRONT.
Reversefloor
Thefloorshouldonlybereversedforveryshortperiods,tocleartheaugers.
Donotreverseifthefloorchainisslack,tightenfloorchainfirst.
1.4 Methodofoperation.
1)Selectspeedoffloorrequiredoncontrolvalve.
2) EngagePTOtopowertherearaugers–tractorenginerevslow.
3) Raiseslurrydoorfitted.
4) Engagespoolvalvetopowerfloortorear.
1.5 SlurryDoor
Astheloadheightreduceslowertheslurrydoortocovertheaugers.Thiswillhelppreventforeign
objectsbeingthrownforward.

LOPRO670&780MANURESPREADER–INSTRUCTION&SPARESMANUAL
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2. MAINTENANCE
2.1 Lubricationofspreader.
DAILYGREASE Frontandrearfloorshaft
Overrunclutchtofrontofmain‘T’gearbox
Hitcheye
WEEKLYGREASE Allsealedbearing–1/2pumpofgreasegunmaximum.
TAKECARENOTTODAMAGEGREASESEALBYOVERGREASING
SlidingtubeofPTOshaft.
PTOuniversaljoints–Followmanufacturer’sinstructions.
Screwjacktop(whenfitted)
Shearboltbush
MONTHLY Checkgearboxoillevels
ANNUALLY Changeoiltoallgearboxes
TYPEOFLUBRICATIONGREASE Multipurpose
GEARBOXESEP90
2.2 Servicingintervals
Theperiodrecommendedisbasedonnormaloperatingconditions.Severeorunusualconditionsmayrequire
morefrequentlubricationoroilchanges.
IMPORTANT:ENSURECVJOINTISGREASEDBEFOREFIRSTUSE!
TAKECARENOTTODAMAGESEALSBYOVERGREASING.
DAILY(8HRS)
1. Checkforhydraulicfluidleaksanddamagedhoses.
2. GreaseFrontandRearfloorchainshaftbearings.
a.Frontshaft.
•RemovefrontFingerGuardtoaccessbearings.

LOPRO670&780MANURESPREADER–INSTRUCTION&SPARESMANUAL
Page13
b.RearShaft.
•Greasebothleftandrightbearings.
3. GreasetheOverrunClutchtofrontoftheaugergearbox.
WEEKLY(40HRS)
1. Checkwheelnuts.Re‐torqueasneeded.
2. Greaseallsealedbearings
a. Drivelinehangerbearings(2or3dependingonmodel).
b. Topaugerbearings(Greasenipplesaccessprovidedonrightturret).
3. GreasethetelescopingsectionofthePTOshaft.

LOPRO670&780MANURESPREADER–INSTRUCTION&SPARESMANUAL
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4. GreasePTOinputdrivesystem.
a. Inputshaft.
b. Crossjointfittings.
c. Guardbearings.
d. Shearbolthousing.
e. Over‐runningclutch(5pumps).
5. Greasetheimplementjacktop.
6. Checkgearboxoillevel
a. FloorChainDriveGearbox
- Oilshouldbelevelwiththemiddleofthesightglass.
- Addoilasrequiredthroughthetopplug.
b. AugerGearbox
- Spreadermustbeunhookedfromtractorandsetonlevelgroundtocheckoil.Oilshouldbelevelwith
themiddleofthesightglass.
- Addoilasrequiredthroughthetopplug.
- Oilmaytakeawhiletodistributeincasing,rechecklevelafter30–40minutesandrepeatifnecessary.
MONTHLY
1.
Applygreaseorheavyoiltoapronchain.
2.
GreasetelescopingsectionofPTOshaft.
3.
GreasetheCVJointofPTOshaft(15pumps)
4.
Greasesuspensionsystemspringbushingsoneachside.

LOPRO670&780MANURESPREADER–INSTRUCTION&SPARESMANUAL
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5. Greasebrakepivotbushings(TandemSuspensionmachines).
6. Greaseparkingbrakeleaverjoint.
7. Checkandadjusttheapronchaintension.
ANNUALLY
1. Changeoiltoallgearboxes.
2. Checktheconditionoftheframesealingflaps.Replaceifnotsealingthesidesorbottom.
a. Front.
b. Rear SlurryDoor AugerDeck.
3. Checkbrakesetting.
Brakescanbecheckedbydepressingthebrakepetalwiththeenginerunningandthetractoringear;release
clutchtodeterminebrakeadjustment.
4. Checkconditionofrotorbladesandpaddles.Repairwhenthereareloosebolts,crackedwelds,chipped,bent
orbrokenbladesorpaddles.Replacewhenanycomponentsarewornwithin1inchofflighting.
5. Cleanmachine.
6. Checkgeneralhardware/bolttightness.Retightenifnecessary.
Itisrecommendedtoapplywasteoiltothefloorchainsperiodicallywhenspreadingdrymaterialandparticularlyat
theendofthespreadingseason.Thisassistsinthesmoothrunningofthemachineandprolongstheworkinglifeof
thecomponents.
7. Checkbearingsingearboxes.
2.3 Amountofoilrequiredtofillgearbox
PleaseuseEP90gearoil
RT800/60/32 2.77gallons
SRT12 3.6gallons
SRT18 3.55gallons
HorizontalbeatergearbOx 4.3gallons

LOPRO670&780MANURESPREADER–INSTRUCTION&SPARESMANUAL
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2.4 SERVICERECORD
SeeLubricationandMainteneancesectionsfordetailsofservice.Copythispagetocontinuerecord.
ACTIONCODE CK=CHECK CL=CLEAN G=GREASE

LOPRO670&780MANURESPREADER–INSTRUCTION&SPARESMANUAL
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2.5 ShearboltProtection.
Onlyoneshearboltisfittedtothespreader.ThisislocatedonthespreaderendofthePTOshaft.The
boltisM10x60grade6.8mildsteel.
ONNOACCOUNTMUSTABOLTOFHIGHERGRADETHAN6.8TENSILESTRENGTHBEFITTED.
2.6 Greasingpoints
KEY GREASEPOINT
1 ALLBEARINGSINDRIVELINE
2 FRONTSHAFT
3 PTOKNUCKLES
4 REARSHAFT
5 BEARINGSTOPOFAUGERS
6 WALKINGBEAMPIVOTPINS
7 DRAWBARREARPIN

LOPRO670&780MANURESPREADER–INSTRUCTION&SPARESMANUAL
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2.7 Tire&Wheel
Maintenance of correct inflation pressure (46PSI) is the basic essential factor in obtaining the best
performanceandlifefromapneumatictire.Theairinsidethetireenablesittocarryaload.Itisonly
whentheinflationpressureiscorrectlymatchedthatthetireadoptsitsoptimumcross‐sectionalshape
andthetreadrestscorrectlyontheroadsurfacewiththecorrectpressuredistributionacrossitswhole
width,thusallowingthesidewallstoprovidetherequireddegreeofflexibility.Bothperformanceandlife
ofthetireswillsufferifpressuresareunsuitablesobothoverorunderinflation(oroverloadwhichhas
thesameeffect)aresimilaryundesirable.
Underinflationresultsinexcessivedeflectionwhichincreasestheheatgeneratedbythetire,thisinturn
leadstoitseventualdisintigration.Inadditionthedistortionofthecasingwillresultintheliftingofthe
centreofthetread,thusoverloadingtheouteredgesofthetread,producingrapidwearatthosepoints.
Overinflationdistortsthetire’scasing,butinthiscaseittendstolifttheouteredgesofthetreadoffthe
roadsurfaceandimposesextraloadandmorerapidwearonthecentreofthetread.Owingtoreduced
flexibiltythetirewillbemorevulnerabletoimpactdamage,ridequalitywillbeimpairedandthewheels
willbemoreliabletobouncewhichcanresultinskiddingduetobrakeslocking.
Unlike cars on which tire loads do not vary greatly it is not practicable to provide standard
recommendations.Thisisbecausetireloadingandoperatingconditionsvarywidely.
Remember that spreaders travel laden one way and unladen in the opposite direction, it is therefore
desirable to estabish a suitable mean pressure that mimimises both under inflation when loaded and
excessiveoverinflationwhenrunninglight.
IMPORTANT
CHECKWHEELNUTTORQUEAFTEREACHLOADFORTHE1ST10LOADSANDTHENDAILYFORTHEFIRSTWEEK
ANDONCEAWEEKTHEREAFTER.
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