Burkert AirLINE Ex 8650 User manual

Operating Instructions
Bedienungsanleitung
Instructions de Service
Type 8650
AirLINE Ex
Electrical and Pneumatic Automation System

We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous resérve de modification techniques.
© 2006 - 2016 Bürkert Werke GmbH
Operating Instructions 1601/06_EU-EN_00804032

3
GENERAL INFORMATION AND SAFETY INSTRUCTIONS ....................................................................................................5
1. Operating Instructions ........................................................................................................................................................6
2. Intended Use ............................................................................................................................................................................7
3. Basic safety instructions ....................................................................................................................................................8
4. General Information...........................................................................................................................................................10
SYSTEM DESCRIPTION ...........................................................................................................................................................................11
1. General Description ...........................................................................................................................................................12
2. Technical Data .....................................................................................................................................................................15
3. System Accessories ..........................................................................................................................................................17
CONFIGURATION AND FUNCTION ...................................................................................................................................................19
1. Configuration .........................................................................................................................................................................20
2. Function ...................................................................................................................................................................................25
CONFIGURATION AND FUNCTION OF THE MODULES ......................................................................................................27
1. Supply Segments ...............................................................................................................................................................29
2. Valve segments ....................................................................................................................................................................34
3. Pneumatic Connector Module .....................................................................................................................................41
4. Basic Pneumatic Module ................................................................................................................................................43
5. Terminal module ..................................................................................................................................................................46
6. Electronic Module ...............................................................................................................................................................48
7. Valve that can be integrated .........................................................................................................................................51
INSTALLATION ...............................................................................................................................................................................................57
1. Safety Instructions .............................................................................................................................................................59
2. Installation Instructions ...................................................................................................................................................61
3. Installation on S7 Profile Rail (Pre-assembled System) ...............................................................................63
4. Installation in the control cabinet ...............................................................................................................................65
5. Configuration, Conversion and Expansion of an existing system with
individual segments ..........................................................................................................................................................66
6. Removal / Installation of individual Segments ...................................................................................................68
7. Removal / Installation of the Cover flaps ..............................................................................................................70
Electrical and Pneumatic Automation System Type 8650
Type 8650
english
Contents

4
8. Replacing a terminal or pneumatic module .........................................................................................................71
9. Replacing a valve ................................................................................................................................................................72
10. Connection of the Air Inlet and Exhaust Lines ...................................................................................................73
COMMISSIONING ........................................................................................................................................................................................75
1. Safety Instructions .............................................................................................................................................................76
2. Initialization ............................................................................................................................................................................77
3. SD Card / System Serialization Data ......................................................................................................................99
MAINTENANCE AND REPAIR ............................................................................................................................................................101
1. Safety Instructions ..........................................................................................................................................................102
2. Maintenance ....................................................................................................................................................................... 103
3. Maintenance ....................................................................................................................................................................... 104
STORAGE, PACKAGING, TRANSPORT, DISPOSAL ............................................................................................................ 107
1. Storage .................................................................................................................................................................................. 108
2. Packaging, Transport ..................................................................................................................................................... 110
ANNEX ............................................................................................................................................................................................................. 111
1. EC Declaration of Conformity ....................................................................................................................................112
2. EC-Type Examination Certificate Terminal modules ..................................................................................... 118
3. IEC-Ex Certificate of Conformity Terminal modules .....................................................................................120
4. EC-Type Examination Certificate Electronic modules ..................................................................................123
5. IEC-Ex Certificate of Conformity Electronic modules ..................................................................................126
6. EC-Type-Examination certificate 11 mm-Valves Type 6104 ..................................................................... 129
7. IEC-Ex Certificate of Conformity 11 mm-Valves Type 6104 ..................................................................... 133
8. EC-Type-Examination Certifcate 16,5 mm-Valves Type 6106 .................................................................. 136
9. IEC-Ex Certificate of Conformity 16,5 mm-Valves Type 6106 ................................................................. 140
10. EC-Type-Examintation Certificate 11 mm-Valves Type 6144 ................................................................... 143
11. IEC-Ex Certificate of Conformity 11 mm-Valves Type 6144 ..................................................................... 149
Type 8650
english
Contents

5
General Information and Safety Instructions
Contents
1. OPERATING INSTRUCTIONS ........................................................................................................................................................6
1.1. Symbols ......................................................................................................................................................................................6
2. INTENDED USE ....................................................................................................................................................................................7
2.1. Restrictions ...............................................................................................................................................................................7
3. BASIC SAFETY INSTRUCTIONS .................................................................................................................................................8
4. GENERAL INFORMATION .............................................................................................................................................................10
4.1. Contact address ..................................................................................................................................................................10
4.2. Warranty ...................................................................................................................................................................................10
4.3. Approvals ................................................................................................................................................................................10
4.4. Information on the Internet ............................................................................................................................................10
4.5. Trademarks ............................................................................................................................................................................10
Type 8650
english
Allgemeine Informationen
Sicherheitshinweise

6
1. OPERATING INSTRUCTIONS
The operating instructions describe the entire life cycle of the device. Keep these instructions in a location which is easily
accessible to every user and make these instructions available to every new owner of the device.
WARNING!
The operating instructions contain important safety information!
Failure to observe these instructions may result in hazardous situations.
• The operating instructions must be read and understood.
1.1. Symbols
DANGER!
Warns of an immediate danger!
• Failure to observe the warning may result in a fatal or serious injury.
WARNING!
Warns of a potentially dangerous situation!
• Failure to observe the warning may result in serious injuries or death.
CAUTION!
Warns of a possible danger!
• Failure to observe this warning may result in a moderately severe or minor injury.
NOTE!
Warns of damage to property!
1. Failure to observe the warning may result in damage to the device or the equipment.
designates additional significant information, tips and recommendations.
refers to information in these operating instructions or in other documentation.
→designates a procedure which you must carry out.
Type 8650
english
Allgemeine Informationen
Sicherheitshinweise

7
2. INTENDED USE
Incorrect use of the Type 8650 AirLINE Ex can be dangerous to people, nearby equipment and the
environment.
• The device is designed for use in explosive environments (precise classification see EC-Type Examination
Certificates in the Appendix). It may be used to control pneumatically operated devices.
• Ensure that the device is protected before using outdoors.
• Use according to the authorized data, operating conditions and conditions of use specified in the contract
documents and operating instructions. These are described in the chapter entitled “System Description Air-
LINE Ex” and “Technical Data”.
• The device may be used only in conjunction with third-party devices and components recommended and
authorised by Bürkert.
• Correct transportation, correct storage and installation and careful use and maintenance are essential for reli-
able and faultless operation.
• Use the Type 8650 AirLINE Ex 8793 only as intended.
The AirLINE Ex system Type 8650 was developed with due consideration given to accepted safety rules
and is state-of-the-art. Nevertheless, dangerous situations may occur.
2.1. Restrictions
If exporting the system/device, observe any existing restrictions.
2.1.1. Ex-Approval
The Ex approval is only valid if the modules and components approved by Bürkert are used in the manner
described in this operating manual.
The electronic modules may only be employed in combination with the pneumatic valve types approved by
Bürkert. Use in any other way will invalidate the Ex approval!
Unauthorized modifications to the system, the modules or components will also void the Ex approval.
Type 8650
english
Allgemeine Informationen
Sicherheitshinweise

8
3. BASIC SAFETY INSTRUCTIONS
These safety instructions do not make allowance for any
• contingencies and events which may arise during the installation, operation and maintenance of the devices.
• local safety regulations; the operator is responsible for observing these regulations, also with reference to the
installation personnel.
Danger – high pressure!
• Before loosening the lines and valves, turn off the pressure and vent the lines.
Risk of electric shock!
• Before reaching into the device or the equipment, switch off the power supply and secure to prevent
reactivation!
• Observe applicable accident prevention and safety regulations for electrical equipment!
(It is permitted to replace electronic modules and valves even while the power is on.)
Verbrennungsgefahr/Brandgefahr bei Dauerbetrieb durch heiße Geräteoberfläche!
• Das Gerät von leicht brennbaren Stoffen und Medien fernhalten und nicht mit bloßen Händen berühren.
General hazardous situations.
To prevent injury, ensure that:
• Do not supply aggressive or inflammable media to the media connections of the system.
• Do not supply fluids to the media connections of the system.
• In low-pressure applications ensure that no flammable or explosive media are drawn into the AirLINE-Ex system.
• Do not subject the housing to mechanical loads (e. g. by placing objects on the housing or using the
housing as a step).
• Do not cover the ventilation slots in the housing.
• The system cannot be activated unintentionally.
• Installation and repair work may be carried out by authorised technicians only and with the appropriate tools.
• After an interruption in the power supply or pneumatic supply, ensure that the process is restarted in a
defined or controlled manner.
• The device may be operated only when in perfect condition and in consideration of the operating instructions.
• The general rules of technology apply to application planning and operation of the device.
Type 8650
english
Allgemeine Informationen
Sicherheitshinweise

9
NOTE!
Operate the system with direct current only!
To avoid damaging the system, use only direct current as the power supply for the system.
Avoid pressure drop!
To avoid a pressure drop, the compressed air supply to the system must be as large as possible.
Electrostatic sensitive components / modules!
• The device contains electronic components which react sensitively to electrostatic discharge (ESD). Contact
with electrostatically charged persons or objects is hazardous to these components. In the worst case scenario,
they will be destroyed immediately or will fail after start-up.
• Observe the requirements in accordance with EN 61340-5-1 to minimise or avoid the possibility of damage
caused by sudden electrostatic discharge!
• Also ensure that you do not touch electronic components when the power supply voltage is present!
Type 8650
english
Allgemeine Informationen
Sicherheitshinweise

10
4. GENERAL INFORMATION
4.1. Contact address
Germany
Bürkert Fluid Control System
Sales Centre
Chr.-Bürkert-Str. 13-17
D-74653 Ingelfingen
Tel. + 49 (0) 7940 - 10-91 111
Fax + 49 (0) 7940 - 10-91 448
E-mail: [email protected]
International
Contact addresses can be found on the final pages of these operating instructions.
And also on the internet at:
www.buerkert.com
4.2. Warranty
The warranty is only valid if the AirLINE Ex Type 8650 is used as authorized in accordance with the specified appli-
cation conditions.
4.3. Approvals
The approval rating on the Bürkert labels refers to Bürkert products.
You can find more detailed information on the approvals in the Appendix of these operating instructions.
4.4. Information on the Internet
The operating instructions and data sheets for Type 8650 can be found on the Internet at:
www.buerkert.com Type 8650
4.5. Trademarks
The listed designations are trademarks of the respective companies / associations / organizations.
ET 200iSP Siemens AG
PROFIBUS PROFIBUS Nutzerorganisation e. V.
Type 8650
english
Allgemeine Informationen
Sicherheitshinweise