Burley d'lite Instruction Manual

OWNER’S INSTRUCTION & SAFETY MANUAL
Contents
Section Page
Introduction
I. Hardware Bag Contents and Tool List 3
II. Mounting the Reflectors 3
III. Installing the Quick-Release Levers 4
IV. Attaching the Wheels 4
V. Unfolding and Folding Your Burley d’Lite 6
VI. Using the Seat Harness 8
VII. Reclining Seat, Helmet Pocket, Child Seat Divider 10
VIII. Completing Assembly 11
IX. Hitching the Burley d’Lite to Your Bicycle 1
X. Trailer Maintenance and Care 14
XI. Safety Guidelines 15
XII. Safety Checklists 1
XIII. Parts List and Drawing - 3
Warranty 4
Burley d’LiteTM
About Burley Design Cooperative
Burley has been supplying products to the bicycle industry since 1975. Burley
products are designed and manufactured at our Eugene, Oregon shop. As
wor er-owners of our cooperatively owned business, we bring an uncommon
degree of personal pride and attention to our wor . Use our products with
confidence and satisfaction!
Burley Trailer Limited Warranty
Burley will repair or replace any original equipment parts it
determines to be defective for the life of the trailer. The owner
of a Burley trailer must present the trailer for repair at an
authorized Burley dealer, together with an original sales
receipt or similar proof of purchase. This warranty applies only
to the original owner and is nontransferable. Burley cannot be
responsible for failure due to improper assembly, modification
of parts or instructions, neglect, abuse, accident, and/or
normal wear. The warranty does not cover any trailers used for
rental, competition, or commercial use.
Burley neither assumes nor authorizes any person to
assume any other liability in connection with Burley
trailers, and there are no oral agreements or warranties
collateral to or affecting this agreement.
This warranty gives you specific legal rights and you may also
have other rights which vary from state to state.
Burley Design Cooperative • 40 0 Stewart Rd. • Eugene, OR 9740 USA
[phone] • Fax [phone]
Copyright © 2001 by Burley Design Cooperative • www.burley.com
“Burley” is a registered trademar of Burley Design Cooperative
and “d’Lite” is a trademar of Burley Design Cooperative
Printed on unbleached 100% recycled paper rev 10/01

Congratulations!
You’ve just purchased a Burley® trailer, the leading choice of
discriminating bicycle trailer owners worldwide. Every effort has
been made to ensure your purchase is of top quality and proven
design, ready to provide you with many years and miles of happy,
safe trailering.
IMPORTANT: Because some of the features and guidelines for
using the Burley d’Lite merit close attention, it is very important that
you familiarize yourself with the trailer by reading this entire
manual before use. If you have any questions, we encourage you to
contact your authorized Burley dealer.
Introduction
Your Burley d’Lite is shipped almost completely assembled from the
factory. This manual is written sequentially to assist initial setup. You
need only to install the quick-release levers, mount the reflectors,
attach the wheels, unfold the trailer, install the safety flag and snap on
the cover. Once you've read the safety guidelines, you're ready to go.
Before trailering, be sure you have a thorough understanding of the
safety harness and of trailer hitch operation. Practice folding and
unfolding your trailer; it can easily be done in less than a minute
after practice, no tools required. Check to see that the trailer wheels
and hitch are securely attached. We again request that you read this
manual from start to finish before use, and then refer to it as
necessary in the future.
NOTE: Any reference to left or right is made in the direction of travel, as if
you were sitting in the child seat loo ing forward.
When Loaning or Selling Your Trailer
If you loan or sell your Burley d’Lite, supply the new user with this
manual. They must familiarize themselves with all sections—
especially sections “X. Safety Guidelines” and “XI. Safety Check-
lists” prior to use. It is essential that they understand the differences
between riding a bicycle with a trailer and without one. It is also
essential that they understand correct wheel attachment, folding,
and use of the harness, safety flag, cover, and hitch. Always ensure
that both adult and children are wearing helmets. Never loan your
trailer if it is need of maintenance or repair.
2
Your serial number is located on the bottom of the Left Inner Frame in front
of the Wheel Dropout. Please have your serial number ready when
requesting replacement parts.
23

I. Hardware Bag Contents and Tool List
IMPORTANT:Please verify that you have received all of the contents
listed. Do not proceed with assembly if any parts are missing;
contact Burley immediately for replacement parts.
Hardware Bag Contents
Reflectors: Quick-Release Levers:
(2) Front reflector, clear (2) Quick-release lever
(2) Rear reflector, red
(4) Self-tapping screw, reflector
Envelope: Tools Required:
Trailer Checklist 5/16", 8mm or small adjustable wrench
Warranty Card Small, straight blade screwdriver
Burley d’Lite Owner’s Instruction & Safety Manual
II. Mounting the Reflectors
1. With the trailer side panels in folded position locate one of the
black molded hinges (A) at the rear trailer corner.
2. At the top of the hinge locate the screw hole (B) and reflector
locating boss (C). Each reflector has a
screw hole (D) and a location
stub (E).
3. Take a red reflector
and screw it to the
hinge as shown in
the figure below.
Line the reflector
hole (D) up with the
hinge screw hole (B)
and the reflector stub
(E) with the hinge
locating boss (C).
4. Repeat the procedure
with the second red
reflector, on the other rear trailer
hinge.
5. In similar fashion, repeat steps 1
through 4 on the trailer front using
the two clear reflectors.
A
B
D
E
C
3
XIII. Parts List and Drawing
Note: Subassemblies are indented. Inquire for additional parts.
1 (1) Preassembled Main Frame Assembly
2 (1) Front Main Frame, 1" Aluminum Tube
3 (1) Rear Main Frame, 1" Aluminum Tube
4 (1) Left Inner Frame, 1" Aluminum Tube
5 (1) Right Inner Frame, 1" Aluminum Tube
6 (1) Bag Holder, 3/4" Aluminum Tube
7 (4) Wheel Dropout
8 (1) Roll Bar Assembly
9 (1) Roll Bar Receptacle, Plastic
10 (1) Roll Bar Hinge, Plastic
11 (1) Tongue and Hitch Assembly
12 (1) Tongue, 1 1/8" Aluminum Tube w/Bushing, Spindle &
Dropout
13 (1) Hitch w/Hitch Knob & Ball
14 (1) Hitch Safety Strap
15 (1) Clip & D-Ring
16 (1) Rubber Flex Connector
17 (1) Tongue Receptacle, Plastic
18 (2) Side Rail, 3/4" Aluminum Tube
19 (2) Holder for Child Seat Center Support Strap
20 (2) Pair Plastic Batten Connector (Front & Rear)
21 (2) Upper Aluminum Batten
22 (2) Lower Aluminum Batten
23 (2) Pair Side Rail Hinges, Per Side Rail
24 (10) Side Rail Snap Stud
25 (4) Reflector Bracket
26 (1) Fabric Bottom Bag and Side Panel Assembly w/Vinyl Win-
dows & Side Pockets
27 (1) Fabric Child Seat with Harness
28 (1) Buckle for Lap Belt
29 (1) 2-Piece Safety Flag
30 (1) Bungee Cord
31 (1) Sunscreen Cover
32 (1) Hardware Bag containing:
33 (2) Front Reflector with Self-Tapping Screw
34 (2) Rear Reflector with Self-Tapping Screw
(2) Wheel Quick-Release Levers (not shown)
(2) Dished Wheels w/Quick-Release Seal-Mech Hubs (not
shown)
35 (1) Upper Buckle Strap
36 (1) Lower Buckle Strap
Options (at additional cost):
Flow-Thru 2-in-1 Cover (not shown)
Walk ’n Roller stroller kit (not shown)
22

III. Installing the Quick-Release Levers
In the bag with the reflectors you’ll find two quick-release levers.
Install these through the hollow axle of the wheel. Make sure the
lever is on the flat side of the wheel, the thumb nut is on the deep-
dished side, and the springs are mounted on each side as shown in
the illustration below.
The quic -release lever
must be on flat side of
wheel and thumb nut on
deep-dished side. This
ensures that the lever
will be on the outside
when wheel is properly
installed.
Quic
Release
Lever
FlatDeep Dish
Thumb Nut
IV. Attaching the Wheels
First, verify that the tires are inflated to 30–35 P.S.I. Next, tip the
trailer frame on its back end. If you are working on a rough or dirty
surface, lay down a cloth or other protective barrier to avoid damage
to your trailer. Move the quick-release lever to the unlocked position
and place the wheels into the dropouts, making certain that the
axles go all the way into the slots.
The quic -
release lever
and flat side of
wheel must be
installed toward
outside of trailer.
Correct Wrong
4
XII. Safety Checklists
Before Each Ride, Ensure the Following:
√Wheels tightly attached
√Tire pressure 30–35 P.S.I.
√Hitch properly secured with safety strap in place
√Loc ed safety pins for tongue and roll bar
√Maximum load 100 lbs.
√Bicycle safety chec , especially bra es and tires
√Helmets for children & rider
√Safety flag in place
√Both seat buc les in rear of seat are securely fastened
Monthly Checklist
√Inspect tongue and hitch for damage, scratches, or loose fasteners
√Inspect tongue pivot for smooth operation: tongue should fold and
unfold freely; lubricate brass bushing if necessary
√Inspect frame tubing and hardware for crac s, damage, or loose parts
√Inspect tires; worn out or crac ed tires can lead to blowout
√Inspect wheels for trueness and crac s
√Inspect wheel bearings for wear
√Inspect fabric canopy, child seat, and harness for rips, abrasion, or
missing/damaged hardware
√Contact authorized Burley dealer for repairs/replacement of any
damaged or worn out parts
IMPORTANT: Refer to section “X. Trailer Maintenance and Care” of this
manual for additional periodic maintenance. Unless you are a qualified
bicycle mechanic, contact your Burley dealer for repairs and maintenance.
21

IMPORTANT:Wheels are dished off-center and must be installed so
that tires are offset away from side panels, closest to outer frame.
Dished wheels are a unique feature from Burley; they create a wider
track, and thus a more stable trailer.
Once the wheels are fully seated in the dropout slots, the quick-
release lever should be positioned so that it operates in the fore and
aft direction. The lever is marked for open or closed positions.
Tighten the right-hand wheel by moving the lever from the front
(open) to the rear (closed) position. Tighten the left-hand wheel by
moving the lever from the rear (open) to the front (closed) position.
Use the thumb nut to adjust for correct spacing of the quick-release
lever.
When properly adjusted, you will feel resistance halfway through
tightening the lever (when the lever is pointing straight out away
from the trailer). If you are unfamiliar with the use of quick-release
levers, contact your Burley dealer for a demonstration.
The quic -release lever operates
in fore-aft direction (with lever
below the axle). The drawing
shows left-hand wheel in the
closed position.
Ma e sure wheels are held securely; you should not be able to roc or shift
wheels. Improperly installed wheels can fall off, causing accident and
serious injury.
Only use dished, 20 x 1.75 wheels supplied with Burley d’Lite. Do not
operate with tires inflated above 35 P.S.I. Failure to comply can cause
trailer tip over, resulting in accident and serious injury to cyclist or
passengers.
Open
Position
Closed
Position
5
held securely. For maximum stability and safety, seat a single child
in the center of the trailer. Periodically check placement of shoulder
straps, especially for a sleeping child. Check that a child cannot put
a finger into the wheel spokes.
Be aware that children get thirsty when riding in the trailer. Bring
plenty of water, especially on longer rides; keep a full water bottle in
the trailer where your children can easily quench their thirst when
they desire.
Observe Age and Height Restrictions
The trailer seat is intended only for children old enough to wear a
helmet and sit upright alone. Your child must have adequate neck
strength to hold his or her head up while trailering. Check with your
pediatrician if you are unsure about your child’s ability to sit upright
and hold his or her head up. Never carry a child whose sitting height
(with helmet) is above the roll bar, because their chance of injury is
significantly higher in the event of tip over.
Follow the Rules of the Road
Bicycles are vehicles, and are required to observe all rules of the
road. Always signal turns and stops; ride with both hands on the
handlebars except when signalling. Scan ahead for dangerous
situations, and anticipate turning traffic. Watch out for parked cars
and opening doors. Never run stop signals, and never ride against
oncoming traffic. On bike paths, give audible warning when passing
pedestrians from behind. If you are not aware of your local and state
bicycle regulations, contact your nearby police or motor-vehicles
office for more information. Refer to the owner’s manual of your lead
bicycle for safe cycling information.
Have Fun Defensively
Besides being practical and easy-to-use, the Burley d’Lite allows
people and children to get outdoors for some fun together, rain or
shine. The fact that you’re getting exercise and fresh air at the
same time is an added benefit! So, whether you’re going down to
the corner store, across town on a picnic, or off for an extended
vacation, enjoy your Burley d’Lite and remember...
ALWAYS RIDE DEFENSIVELY!
20

V. Unfolding and Folding Your
Burley d’Lite
Your Burley d’Lite is designed with a lightweight aluminum frame,
complete roll cage, and bright-colored nylon software. Setting it up
or folding it down is accomplished in a few easy steps as follows:
Raise the Side Panels
With the trailer frame lying flat, unfold the two side panels so that
they are vertical. You will find the roll bar lying against the left side
panel. Raise it to a horizontal position and pull it into the right roll-
bar receptacle at the top of the right side rail. Slip the safety pin
through the hole in the roll-bar receptacle to lock the roll bar in
place. Refer to the illustration on the following page showing the
locked position of the safety pin. Connect the buckles at the back of
the child seat and tighten the straps.
Roll-Bar
Receptacle Detail
IMPORTANT: Always fasten upper
and lower buckles behind child seat
when using trailer.
6
Cool Weather Use
When the temperature is 60-70˚ or colder you may be comfortable
without heavy clothing because your pedaling effort helps keep you
warm. However, when you consider the child’s inactivity sitting in
the trailer—coupled with a potential windchill factor—an extra
sweater or jacket may be needed for them to keep from getting too
cold.
Wear Helmets
Numerous studies have shown that:
• Head injury is the leading cause of bicycling fatalities; and,
• Helmets prevent or reduce bicyclists’ head injuries.
For safety, it is essential that both cyclist and passengers use
approved bicycling helmets at all times. Don’t take chances.
Proper Wheels and Tires are Essential
Use only the factory-supplied wheels, and keep them properly
maintained. Inflate tires to 30–35 P.S.I. and check pressure before
each use. Do not use higher-pressure tires, as the trailer will be
bouncy and prone to tip over with light loads. We only recommend
tires with street tread. Do not use knobbies. For stability, dished
wheels must be offset to the outside of the trailer (with tires close to
the outer frame, providing a wider track).
Know Your Trailer Hitch
Clamp the hitch securely to the bicycle frame, and check for a tight
attachment each time you use the trailer. Refer to sections “IX.
Hitching the Burley d’Lite to Your Bicycle” and “X. Trailer Mainte-
nance and Care” of this manual for proper installation, use and
maintenance of your hitch.
Use Your Flag
Always use the safety flag—it’s an essential safety device. The
moving flag will help make you more visible to motorists and other
cyclists.
Protect Your Child
When pulling a child, use the shoulder harness, lap belt, and child
helmet at all times. Always fasten the seat belt so that each child is
19

Swing Tongue and Hitch into Place
Tip your trailer frame on its back end. If you are working on a rough
or dirty surface, lay down a cloth or other protective barrier to avoid
damage to your trailer. Swing the tongue 180˚ forward, so that it
snaps into the plastic tongue receptacle at the front frame. Slip the
safety pin through the hole in the tongue receptacle to lock the
tongue in place. Refer to the illustration below for correct use of the
safety pin. The elastic (bungee) cord is provided to hold the tongue
and keep it from moving when folded.
Loc edOpen
Both safety pins must be loc ed in place before using trailer, otherwise roll bar
or tongue could shift and cause accident and serious injury.
Installing the Safety Flag
Insert the safety flag pole through
the upper vertical casing of the
left side panel on the outside of
the aluminum side rail. Note that
there is a black fabric tab sewn
on the inside of the lower side-
panel casing. Push the bottom of
the flag pole toward the side
panel, pull out on the upper edge
of the black fabric tab, and slide
the pole into the pocket, pushing
the pole all the way to the bottom.
Swing tongue completely into receptacle. Do not operate without safety pin
loc ed in place.
Slide flag pole
through upper side-
panel casing and
insert bottom of
pole into fabric tab
on lower side-panel
casing.
7
Do not ride on surfaces where sand, gravel, ice, oil, or other slippery
substances are present; if you must pass over slippery surfaces,
walk your bike and trailer.
Navigating Curbs, Stairs, and Escalators
Never tow your trailer over curbs; rider must dismount and walk
over any curbs. If you must traverse stairs, prevent a hazardous loss
of control: have the children get out of the trailer and disconnect it
from the bike; carefully roll your trailer and bike, independently, up
or down the stairs. Never take your bike or trailer on escalators.
Use Cautiously with Pets
Your trailer is not designed to secure pets. A cat or other small pet
can be towed if they are in a pet carrier secured to the trailer frame.
A sedate dog can be towed seated on the trailer floor: add carpet for
comfort, always use a cover, and do not exceed 100 lbs. Never tow
an excitable dog in your trailer, as it may lunge or try to jump out
causing tip over or other accident.
Avoid Riding at Night
Make every effort to schedule your rides so you are not pulling a
trailer at night. Because your vehicle is longer and heavier you will
be less able to react to unseen hazards. Automobile drivers may not
be accustomed to your longer vehicle and may not react to it
appropriately. If you must ride at night, wear bright, reflective
clothing, use a bright headlight and a red blinking taillight on your
bike. Similarly, put a red blinking light in the light-holder tab sewn
onto the back of your cover so you can be more easily seen. Do not
operate without properly attached reflectors; replace cracked or
missing reflectors.
Always Use Your Cover
Affix your Wide Screen 2-in-1 Cover to protect your child from flying
debris when pulling your trailer. Never leave a child unattended in
direct sunlight because heat buildup in the trailer can cause serious
harm. Open or close the vinyl cover depending on the weather, to
help keep your child cooler or warmer. Check periodically to ensure
that they are comfortable.
18

Folding Your Burley d’Lite
Folding your Burley d’Lite is basically the reverse of unfolding it.
Familiarize yourself with unfolding the trailer as outlined above. To
fold your trailer:
1. Remove the safety flag.
2. Remove the safety pin at the roll bar and disconnect the two
buckles at the back of the child seat. Fold the roll bar against the
side panel. Fold the left side panel first, then the right side panel.
3. Remove the wheels and store them in a safe area.
4. Remove the safety pin at the tongue/hitch receptacle and fold
the tongue hitch back 180˚. Hold the tongue down using the
bungee cord.
We recommend reinserting the
safety pins in their receptacles for
storage or transport to avoid
snagging.
You can partially fold your Burley
d’Lite as needed. Your options are
to fold only the side panels, fold
only the tongue and hitch, remove
the quick-release wheels, or any
combination of the above. Do not
operate your Burley d’Lite in a
partially folded condition.
VI. Using the Seat Harness
IMPORTANT: Only passengers who are able to wear a helmet and
sit upright, unassisted should ride in a child trailer. Adequate neck
strength is required to hold head upright while trailering. A physi-
cian should evaluate anyone who is of questionable developmental
age for trailering.
Crotch strap O-ring must be positioned at child’s sternum to wor correctly.
An O-ring positioned near child’s nec can cause discomfort or serious
injury. Chec child periodically to ensure he/she is seated correctly.
8
in your legs, arms, and hands. Never allow a child or adolescent to
pull your trailer because it is likely that they lack the necessary
physical ability and judgement.
No Headphones or Other Distraction
Do not bicycle or stroll with headphones, radios, or other distrac-
tions. You must be able to hear surrounding traffic, and concentrate
on safe bicycling at all times.
No Motorized Vehicles
Your Burley d’Lite is only intended for use with pedal-powered
cycles; never pull it with a motorized vehicle, as the increased
acceleration and speed could damage the trailer or cause the trailer
to tip over.
Avoid Riding in Traffic
We recommend against riding in traffic. If you must ride in traffic,
do not pull your trailer on highways, busy streets, or on streets
unsafe for bicycling with children. Never assume that you will be
given the right-of-way, even if it is legally yours. Your child is a
precious load; his or her safety should not be entrusted to a car
driver whose attention or regard for bike riders is unknown. Use care
when pulling your trailer on bike routes or along bike lanes,
especially at intersections.
Ride on Clean, Paved Surfaces
Your Burley d’Lite is not intended for off-road use. Towing a child off
road can be especially dangerous. Any bumps or irregularities could
cause tip over and serious injury to the bicyclist or passenger, or
damage to the trailer.
Cross over railroad tracks, curb cutouts, and road grooves at 90˚.
Riding parallel or at acute angle to such obstacles can cause a crash,
Riding When It’s Slippery
Be especially careful in wet, rainy, or freezing conditions. Your
ability to control and stop your bicycle when towing a trailer is
greatly impaired. In wet conditions apply your brakes periodically to
be sure the rims and brake pads are clear of water. Avoid forceful
braking which can cause dangerous skidding. Ride slowly and allow
a greater margin of safety when starting, stopping, and turning.
17

Two Passengers: For two children, use
both shoulder harnesses and two outer
crotch straps. Fasten shoulder harnesses
to buc les at shoulder ( ). Adjust and
and tighten at arrows ( ).
Single Passenger: Seat single child in
center of seat and use right side
shoulder strap and center crotch strap.
Fasten shoulder harness to buc le at
shoulder ( ). Adjust and tighten at
arrows ( ).
Unhoo seat divider strap from
snap hoo at front of trailer.
Crotch strap O-ring must meet at
child’s sternum.
Hoo seat divider strap to snap
hoo at front of trailer.
Crotch strap O-ring must meet at
child’s sternum.
Child and cyclist must wear helmets when trailering. Helmets can prevent
or significantly reduce head injury in event of accident.
The straps and sliding buckles sewn to the backrest of the child seat
are part of a self-adjusting system that keeps the shoulder straps at the
correct height for children of various sizes. When you tighten the
shoulder harness, the sliding buckles allow the shoulder belts to come
across the top of the child’s shoulders, creating a snug fit. In addition,
the sliding buckles keep the straps from falling off of the shoulders.
IMPORTANT: Always fasten and adjust the two buckles behind the
child seat when using the trailer.
Thread each shoulder strap thru the back of each O-ring located on
the crotch strap and connect buckle (A) at opposite shoulder.
Tighten as necessary. Adjust the crotch strap (B) so the O-ring is at
the child’s sternum. Be sure to connect and tighten the lap belt (C)
after connecting the shoulder straps.
9
Starting and Stopping
Because of the trailer’s additional weight, a bicycle pulling a trailer
will be slower to start up and stop, and because of its length it
requires more time to cross streets or paths. Your entire vehicle is
heavier and less responsive. This means you should think further
ahead in anticipating stops, turns, and starts. Note that your trailer
extends out further on the left; allow for this difference when
turning, passing pedestrians, or approaching obstacles (like posts
on bike paths). We recommend you spend some time experimenting
with a loaded trailer in an uncongested area to become familiar with
how your heavier, longer vehicle responds.
Prevent Trailer Tip Over
Just like automobile and motorcycle trailers, bicycle trailers can tip
over. To avoid overturning: Do not pull your trailer over curbs or hit
holes or other obstructions in the road. Instruct children not to
bounce, rock, or lean, which can cause a shift of weight. Do not make
high-speed turns or descents when pulling the trailer. Always
corner with caution at 5 m.p.h. or less, as the trailer cannot lean into
a turn the way a bicycle can. Do not under any circumstances travel
faster than 15 m.p.h.—all road irregularities and your slowness to
react are greatly magnified.
Trailers can tip over causing damage to trailer and serious injury to cyclist
or passengers.
AVOID causes of tip over, especially
• Children leaning or bouncing
• Hitting potholes, curbs, other road
obstructions
• Ta ing turns too fast
• Sudden swerving
• Off-ban ed turns
• Improper wheel installation
• Improper tire inflation
Fit, Alert, Adult Pilot
To safely pull a trailer, you need to be a fit, experienced cyclist. You
must be alert, have good sight and hearing, and adequate strength
16

VII. Child Seat Recliner™, Recessed Helmet
Pocket™, and Child Seat Divider™
IMPORTANT: The trailer seat is intended only for children old
enough to wear a helmet and sit upright by themselves unassisted.
Your child must have enough neck strength to hold his or her head
up while trailering.
Using the Child Seat Recliner
The child seat can be reclined for added comfort by making the
following adjustments:
• Loosen tension on lower buckle strap (A) located behind child
seat.
• Connect/tighten upper buckle strap (B), also located behind
child seat.
• For maximum recline, the lower buckle strap (A) must be
loose to allow seat to move backward.
NOTE: For added safety, always eep upper and lower buc le straps
fastened.
A
B
10
Use Well-Maintained Bicycle and Trailer
Use a bicycle which is in good working condition, with good brakes.
A frequent safety check of your bicycle is essential. Inspect and
maintain your trailer as outlined in section “XII. Safety Checklists”
of this manual. Have your Burley dealer maintain and inspect your
bicycle and trailer if you are not qualified to do so.
Loading Your Trailer
Do not overload the trailer. Maximum trailer load limit for children
and/or cargo is 100 lbs. When placing children or cargo into the trailer,
keep the load centered or forward of the axle. Pack the load as low as
possible and make sure items cannot shift around. Loose, heavy
objects can injure passengers in event of a sudden stop or tip over.
Trailer with damaged or ripped fabric components can permit harmful contact
between child and spinning spo es or moving pavement, and cause serious
injury. Replace damaged components.
XI. Safety Guidelines
Bicycling with a trailer is different from bicycling without one, in
ways which aren’t always obvious. It is therefore essential that you
read and understand all of the following safety guidelines—in
addition to the warnings and instructions in the previous sections—
prior to using your trailer. Before loaning your trailer to others,
make sure they too understand its proper, safe use. Contact your
dealer or Burley if any of these instructions are unclear.
Bicycling with a trailer, and bicycling in general, can be hazardous. Failure
to observe any of section “XI. Safety Guidelines” could result in accident
and serious injury or death.
15

.
Using the Recessed Helmet Pocket
The helmet pocket on the child seat is designed to provide added
room for the back side of a child's helmet. The seatback can be
modified by making the following adjustments:
• Loosen tension on upper buckle strap (B) located behind child
seat (illustration p. 10).
• Connect/tighten lower buckle strap (A) located behind child
seat (illustration p. 10).
The size and shape of the helmet pocket can be adjusted by adding/
subtracting tension from the upper buckle strap (B).
Using the Child Seat Divider
This feature is designed to provide additional comfort and structure
to the child seat by limiting two passengers from sliding to the center
of the seat.
• Connect center crotch strap O-ring to snap hook located on the
front splash guard.
• Seat divider strap tension can be adjusted using the plastic
slider on the crotch strap.
NOTE: We recommend that the Child Seat Divider feature be used when
transporting two (2) passengers only. Single passenger loads require
placing child in the center of the seat and use of the center crotch strap as
part of the safety harness.
11
VIII. Completing Assembly
At this time your trailer is nearly assembled. Snap the fabric tail gate
and splash guard to the upper snap studs on the side rails if you
haven’t already done so. NOTE: It’s easier to snap these when the
trailer is folded; they can remain snapped in place during folding
and unfolding.
The elastic bungee cord is handy for securing odd-sized loads. When
not in use, carry it by hooking it across the side rails in back. The
bungee cord is also intended to be used for strapping down the tongue
and hitch when the trailer is folded, to prevent the tongue from moving.
Pullitacrossthe tongue and hook ittothebolts on the innerframe(near
the rear of the trailer).
X. Trailer Maintenance and Care
Hitch and Tongue Maintenance
Your trailer is designed for low maintenance and easy care. Clean
and grease the eyebolt threads on the hitch periodically to ensure
that the eyebolt knob can be properly tightened.
Because of ultraviolet degradation, we recommend that the hitch be
replaced every five years under normal use. In sunny or smoggy
locations or for trailers that are stored outdoors, the hitch should be
replaced every two to three years for safety. Replace your hitch or
tongue if there are any signs of damage—i.e., cracks, dents, scratches.
Your Burley d’lite trailer comes with an easy-to-lubricate tongue-
pivot spindle. Lubricate twice a year for normal use and monthly for
heavier use—i.e., use in wet or salty conditions.
1. Gently remove inner cap on the end of tongue
with a medium flat-blade screwdriver.
2. Using grease gun equipped with needle type
injector, squirt grease into small hole in brass
bushing until old grease flushes out ends of
bushing.
3. Replace inner cap on end of tongue to protect
pivot bushing from dirt and moisture.
IMPORTANT: For any spindle service other than lubrication, con-
tact your Burley Dealer.
Fabric Care
Your Burley d’Lite is manufactured from a tough, durable pack-
cloth. The nylon fabric is coated for waterproofness and is highly
resistant to fading. The fabric can be easily cleaned with any mild
soap or detergent and warm water. For more persistent soil, use a
nylon bristle brush. When not in use, store your trailer in a dry, well-
ventilated area; wipe it dry before storing to help avoid mildew.
Nylon fabric will eventually fade, especially when exposed to direct
sunlight. To extend the life of your fabric, as well as the hitch and
other components, do not store your trailer in direct sunlight. Do not
use bleach for cleaning, as it will damage the nylon. The nylon fabric
is an important part of your trailer’s structure, and provides a safety
envelope for child passengers. Replace any nylon fabric that is
ripped, scuffed, or otherwise damaged.
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Your Wide Screen 2-in-1 Cover is held in place by six snaps at the
front, rear, and top. Note that the cover has a screened logo on the
rear facing panel. Always use your cover to keep debris out (and toys
inside) of the trailer when it’s in tow.
The Wide Screen 2-in-1 Cover features a clear plastic flap in front
and a tinted plastic flap in the rear. To install, first snap the mesh
portion to the roll bars, then fasten the rain flaps to the mesh
portion.
To make your trailer more visible, clip a light into the light-holder tab
sewn on the upper part of the back of your cover. There are several
brands of inexpensive clip-on lights that will make your trailer more
visible to motorists and other cyclists. You’re done! Please go back
over these directions and recheck your work.
IMPORTANT: Read and study sections “IX. Hitching the Burley
d’Lite to Your Bicycle,” “XI. Safety Guidelines,” and “XII. Safety
Checklists” before using your Burley d’Lite.
IX. Hitching the Burley d’Lite to Your
Bicycle
The trailer hitch was designed to quickly and safely attach to
virtually all types of bicycles. It is inserted in front of the left rear
dropout of your bicycle.
Hitching the Trailer to Your Bicycle
Loosen the knob on the eyebolt until the two arms are spread fully
apart. Slip the lower hitch arm under the chain stay (A) and the
upper arm above the seat stay (B). (See illustration on next page.)
Wedge the hitch cone all the way back into the angle formed by the
stays at the wheel. Tighten the knob until the arms are firmly
clamped against the stays. Wrap the safety strap around the inside
of the chain stay, over the hitch body, and back to the D-ring at the
end of the tongue.
Make sure that the cone is wedged securely into the stays. The knob
should be finger-tight; do not overtighten.The hitch should not move,
but should allow the bicycle complete movement, including lying it down
on the ground. It should clear any racks, bags, or fittings you have on your
bicycle. If there is any interference, contact your Burley dealer.
A
B
IMPORTANT: Remove trailer from your bicycle when it’s not in use
to prevent deforming the plastic hitch.
Do not operate trailer without hitch safety strap properly installed. A
dangling safety strap can contact spo es and damage rear wheel or cause
accident resulting in serious injury.
Hitch must seat properly into stays and not interfere with rac s, bags, or
fittings. Inspect hitch and tongue frequently for damage or loose fasteners.
Interfering parts or damaged hitch can cause accident resulting in serious
injury.
Do not use or store trailer at temperatures below 32˚ Fahrenheit as hitch
rubber flex connector can become brittle and possibly brea , causing
accident resulting in serious injury.
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