Burley d'lite Instruction Manual

Owner’s Instruction and Safety Manual
d’lite™
Euro d’lite™
Lady Bug™
Encore™
Solo™
Cub™
BURLEY®STROLLER KIT

Table of Contents
Introduction Pg. 2
Safety Guidelines Pg. 3
Hardware Bag Contents and Tool List Pg. 4
Mounting the Wheel Pivot Assembly Pg. 4
To Adjust the Tracking Pg. 6
To Convert from Strolling to Trailering Pg. 6
Maintenance Pg. 7
Warranty Pg. 8
Congratulations!
By purchasing the Burley Stroller Kit, you’ve increased the fun and
excitement that you and your family can have with your Burley child trailer.
Because some of the features and guidelines for using
your Burley merit close attention, it is very important that you familiarize
yourself with the Stroller by reading this entire manual and your Burley
Trailer manual before use. If you have any questions, please contact your
Authorized Burley Dealer or check our website at www.burley.com.
IMPORTANT:

BURLEY STROLLER KIT OWNER’S INSTRUCTION AND SAFETY MANUAL 3
Safety Guidelines
Protect Your Children
Never leave your children unattended in the Stroller, and always use the
handle bar tether. Use the shoulder harnesses and lap belts to securely hold
your children in the Stroller at all times. For maximum stability and safety,
seat a single child in the center. Periodically check the placement of the
shoulder straps, especially for sleeping children. Make sure children cannot
put a finger into the wheel spokes.
Loading Your Stroller
Do not overload your Stroller. The maximum load limit for children and/or
cargo is 100 lb. (40 kg. in Europe) for two-child trailers, and 75 lb. (34 kg.
in Europe) for single child models. When placing children or cargo into the
Stroller, keep the load centered and in front of the axle. Pack the load as low
as possible and make sure items cannot shift. Loose, heavy objects can injure
passengers in event of a sudden stop or tip over.
Always Use Your Cover
Always use your cover when using the Stroller outdoors. Never leave your
children unattended in direct sunlight, as heat buildup in the trailer can
cause serious harm. Open or close the vinyl window and periodically check
to make sure your children are comfortable.
Proper Wheels and Tires are Essential
Use only the factory-supplied wheels, and keep them properly maintained.
Inflate tires to 30–35 P.S.I. and check pressure before each use. Do not use
higher-pressure or knobby tires. For a smoother ride, we recommend using
tires with street tread.
Use Your Flag
Always use the safety flag—it will help make the trailer more visible.
Failure to observe all of the safety guidelines in this manual could
result in an accident and serious injury or death.
WARNING

4BURLEY STROLLER KIT OWNER’S INSTRUCTION AND SAFETY MANUAL
Observe Age and Height Restrictions
The Stroller seat is intended only for children old enough to sit upright and
alone. Adequate neck strength is required to hold his/her head upright.
A physician should evaluate anyone who is of questionable developmental age
for using this Stroller. Never carry a child whose sitting height is above the roll bar,
because their chance of injury is significantly higher in the event of a tip over.
Use Your Parking Brake
To maintain control of the Stroller, always set the parking brake before releasing
the handle. Make sure the parking brake is properly adjusted and working prior to
using your Stroller, especially after changing the tires or removing the wheels.
Walk on Suitable Surfaces
Your Stroller was designed for use on surfaces that are meant for walking. Do
not use the Stroller on stairs, escalators or other uneven surfaces while your
children are in it. Never use your Stroller with inline or roller skates.
Hardware Bag Contents and Tool List
Please verify that you have received all of the contents
listed. Do not proceed with assembly if any parts are missing; contact
Burley immediately for replacement parts.
IMPORTANT:
Bag Contents:
(1) ¼ x 2" hex bolt (2) lock nuts
(1) Pivot wheel assembly (2) ¼" x 1" hex bolts
Tools Required:
(2) 7/16 inch wrenches or small adjustable wrenches
(1) 3/4 inch wrench (1) 5/32" hex wrench
Mounting the Wheel Pivot Assembly
The Stroller wheel folds out of the way for trailering, or drops down into posi-
tion for strolling. The wheel mounts at the end of the trailer’s tongue.
Temporary Hitch Removal
Before installing the wheel pivot assembly, unhitch the trailer tongue from
the bicycle. Loosen and remove the locking nut and bolt from the tongue (the
bolt can be discarded; a longer bolt is provided for the next step). Remove
and save the hitch, locking nut, safety strap and the D-ring for re-installa-
tion. Do not remove the hitch connector in the tongue end.

BURLEY STROLLER KIT OWNER’S INSTRUCTION AND SAFETY MANUAL 5
Re-Assembly with the Wheel Pivot Assembly in Place
Slide the tongue into the wheel pivot assembly and line up the hole in the
tongue with the hole in the top of the assembly. Run the provided 2 inch bolt
through the grommet in the end of the safety strap, the holes in the wheel
pivot assembly and the tongue, and finally the D-ring. Secure the bolt with
the locking nut (tighten to 6 ft-lbs). The end of the bolt should be flush or
completely pass through the end of the nut. Place the 1” bolts through the
holes on the side of the pivot assembly. Secure the bolts with the lock nuts
(tighten to 6 ft-lbs.).
D-ring
Hole in pivot
assembly
and tongue
Safety strap
with grommet
Bolt
Nut
Hitch
Re-install the Hitch
To re-install your hitch, place the Stroller wheel in the “Bike” (up) position,
so that it is out of the way, and tighten the knob. (See the following section
“Converting From Strollering to Trailering” for more details.) Then mount the
hitch to the left rear dropout of your bike. Slide the hitch connector end on
the tongue between the hitch side arms, insert the retaining pin through the
holes and close the pin. Wrap the safety strap around the inside of the chain
stay twice and then over the hitch body. Fasten the hook to the D-ring on the
top of the tongue. (See your trailer manual for more instruction.)

6BURLEY STROLLER KIT OWNER’S INSTRUCTION AND SAFETY MANUAL
To Adjust the Tracking
To adjust the tracking of the stroller wheel (which allows the stroller to roll
straight), loosen set screw with 5/32" hex wrench, adjust the bushing with
a 3/4" wrench. (See the illustration below or above). Turn the bushing until
the wheel is perpendicular to the ground. Test the tracking by pushing the
stroller away from you to make sure it rolls straight. Make any additional
adjustments before putting your child in the trailer.
When aligned tighten set screw.
To Convert from Strolling to Trailering
The wheel must be placed in the up position in order to attach the trailer to
a bicycle. The conversion from “Stroller” (down) position to “Bike trailer”
(up) position, is quick and requires no tools. First, engage the parking brake.
Loosen the wheel pivot assembly knob by turning it counterclockwise, until
the triangular pivot section can be rotated. Swing the wheel up until the
word “BIKE” on the triangular pivot section appears. The arrow should point
at the “B” in “BIKE”. Line up the small triangular section with the larger
triangular section (with
“BIKE” printed on it).
Tighten the knob. Now
attach the trailer to your
bike, using your Burley
hitch, retaining pin or
bolt, and safety strap.
Bushing
Set Screw
Shown without wheel
pivot assembly knob

BURLEY STROLLER KIT OWNER’S INSTRUCTION AND SAFETY MANUAL 7
When converting your Stroller to a bicycle trailer, make sure that the
Stroller wheel is in the proper position before attaching the trailer to
your bicycle. Do not use this product as a bicycle trailer without the
retaining pin or bolt and safety strap properly installed. Failure to
follow the instructions in this manual and your trailer manual can
cause an accident resulting in serious injury.
WARNING
Maintenance
• Lubricate the wheel-pivot assembly twice a year for normal use, or
monthly if used in wet or salty conditions.
• Inspect handle, receivers, parking brake and wheel pivot monthly.
• Contact your Authorized Burley Dealer to replace any loose or
damaged parts.

Burley Stroller Kit Limited Warranty
Burley will repair or replace parts it determines to be defective as follows: plastic parts for five
years and durable frame parts for the lifetime of the Stroller Kit. The owner of a Burley Stroller Kit
must present the Stroller Kit for repair at an Authorized Burley Dealer, together with an original
sales receipt or similar proof of purchase. This warranty applies only to the original owner and is
nontransferable. Burley can not be responsible for failure due to improper assembly, modification
of parts or instructions, neglect, abuse, accident, and/or normal wear. The warranty does not cover
any trailer used for rental, competition, or commercial use.
Burley neither assumes nor authorizes any person to assume any other liability in connection
with Burley products, and there are no oral agreements or warranties collateral to or affecting
this agreement.
This warranty gives you specific legal rights and you may also have other rights which vary from
state to state.
Copyright ©2007 by Burley Design, LLC
“Burley” is a registered trademark of Burley Design LLC
Burley Design, LLC •4020 Stewart Rd •Eugene, OR 97402
541.687.1644 •Fax [phone] •www.burley.com
170017 manual stroller kit 2007 r1 rev. 04/07