Burley 9307 Fireball Manual

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Installation Instructions
& User Manual
for the super-efficient
Wood Burning Stoves
Models
9307
Wood Burning Stove
Applicable Appliance: Carlby 9307
Document reference BUR/04/16 Revision date: April 2016
THESE INSTRUCTIONS MUST BE LEFT WITH THE USER
FOR FUTURE REFERENCE

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Table of Contents
Approvals .......................................................................................................................................4
TECHNICAL DATA .........................................................................................................................5
Stove Dimensions..........................................................................................................................6
Installation Instructions.................................................................................................................7
The Clean Air Act 1993 and Smoke Control Areas .....................................................................7
Chimneys, Flues, Hearths and Surrounds...................................................................................8
Air Supply and Room Sealing Kit...............................................................................................10
Door Handle Assembly................................................................................................................11
Assembly and Installation of the Stove Fire Bricks and Baffle................................................12
Fitting of Stove Bricks.................................................................................................................12
Log Retaining Bar........................................................................................................................12
Fitting the optional base(s).........................................................................................................12
Commissioning the Appliance....................................................................................................13
USER INSTRUCTIONS.................................................................................................................13
To Light the Stove........................................................................................................................13
Using the Moisture Meter............................................................................................................14
Stove Thermometers - DO NOT USE WITH OUR STOVES ...............................................15
Care of Glass................................................................................................................................15
Troubleshooting/Poor Appliance Operation..............................................................................16
Reasons for Premature Wear of Internal Parts..........................................................................17
Chimney Sweeping and Maintenance........................................................................................17
Safety............................................................................................................................................18
Warranty .......................................................................................................................................18
If you need further help…............................................................................................................18
Spare Parts...................................................................................................................................19
Customer & Installation Notes....................................................................................................20
PLEASE CAREFULLY CHECK YOUR STOVE FOR DAMAGE
OR DEFECTS PRIOR TO FITTING.
WE CAN NOT EXCHANGE DAMAGED OR FAULTY
STOVES THAT HAVE BEEN FITTED.

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Thank You
Thank you for purchasing a Burley Fireball Wood Burning Stove; we hope you
will be delighted with the super-efficient performance.
Picture is for illustrative purposes only
Included with your stove is the Burley ‘Thank You Kit’*, which typically contains:-
•A Moisture Meter to ensure your wood is dry
•Glass Cleaner
•Stove Paint in case you prefer black handles or ever need to touch up any paint work
•A Heat Resistant Glove
•Scoop for removing ash
•A Mug to enjoy a cup of tea whilst admiring the fantastic flame picture
The contents of the kits vary from model to model, so not all the items listed or shown above may
be included with your stove.
*Thank You Kit introduced with stoves supplied from October 2013

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Features…
Cross Section – Artist Impression
Approvals
All our wood stoves are approved to EN13240:2001 and EN13240 A2:2004.

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TECHNICAL DATA
All built to EN13240 Carlby
9307
Efficiency (Net) 80.2%
CO concentration
@ 13% Oxygen 0.11%
Requirement of fuels used in smoke control
areas
Dry logs <20% H
₂
O
Maximum length 250 – 300mm long
Maximum width 150mm
Lower quality fuel can be used in non-smoke
controlled areas, but will not give the best
efficiencies
Dry Logs
< 25% H
₂
O
310mm long
Weight in kg 105 kg
Nominal kW output 7Kw
Max kW output
Air vent requirement.
550mm sq in houses built after 2010
otherwise not required.
Air vent not required if stove is fitted with
room sealed kit
Minimum flue draught mm H²O 0.5mm
Flue gas temperature 261 °C
Spigot Temp. Above 200°C
Flue size (Top Exit) 150mm (6”)
Min. chimney diameter 150mm (6”)
Best chimney diameter 150mm (6”)
Minimum distance to combustible materials. All
other distance as per Building regulations Part J
or HETAS recommendations
40cm behind (2”)
50cm at side (2”)
35cm to top (14”)
Non combustibles
When fitted inside a masonry or similar
non-flammable material recess, e.g.,
fireplace opening, there is no minimum
distance but a gap should be left to allow
circulation of air
Max Hearth temp. <100 °C
Min Hearth thickness 12mm

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Stove Dimensions
Carlby 9307

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Installation Instructions
When installing these appliances, all local regulations including those referring to national and
European Standards need to be complied with.
This manual covers the appliances: Burley Model: 9037 Stove
The nominal space heating output is:
‘Carlby’ 9307: 7Kw
The above appliance should be installed by an installer registered with a competency scheme (i.e.
HETAS/ELECSA England & Wales), conforming to Building Regulations Part J and the installation
must be registered with the local council building control department.
Failure to comply with the above renders all guarantees and liabilities of the
manufacturer null and void.
By carefully following the instructions below we are certain that you will enjoy many years of
warmth and enjoyment from your new Burley Fireball Stove.
The manufacturer will not guarantee or accept liability for any problem that arises unless a local
authority building control certificate has been completed and a valid receipt or proof of purchase is
presented from the approved supplier.
The appliances should not be fitted closer to combustible materials, e.g. wooden fire surround or
stud wall, than is shown in the table on page 5.
The Clean Air Act 1993 and Smoke Control Areas
Under the Clean Air Act local authorities may declare the whole or part of the district of the
authority to be a smoke control area. It is an offence to emit smoke from a chimney of a building,
from a furnace or from any fixed boiler if located in a designated smoke control area. It is also an
offence to acquire an "unauthorised fuel" for use within a smoke control area unless it is used in
an "exempt" appliance ("exempted" from the controls which generally apply in the smoke control
area).
The Secretary of State for Environment, Food and Rural Affairs has powers under the Act to
authorise smokeless fuels or exempt appliances for use in smoke control areas in England. In
Scotland and Wales this power rests with Ministers in the devolved administrations for those
countries. Separate legislation, the Clean Air (Northern Ireland) Order 1981, applies in Northern
Ireland. Therefore it is a requirement that fuels burnt or obtained for use in smoke control areas
have been "authorised" in Regulations and that appliances used to burn solid fuel in those areas
(other than "authorised" fuels) have been exempted by an Order made and signed by the
Secretary of State or Minister in the devolved administrations.
Further information on the requirements of the Clean Air Act can be found here:
https://www.gov.uk/smoke-control-area-rules
Your local authority is responsible for implementing the Clean Air Act 1993 including designation
and supervision of smoke control areas and you can contact them for details of Clean Air Act
requirements
The 9307 has been recommended as suitable for use in smoke control areas when burning wood
logs.

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Chimneys, Flues, Hearths and Surrounds
Chimneys
The 9037 requires a minimum chimney flue of 6” (150mm). All chimneys/flues must be a minimum
length of 4 metres and must comply with Building Regulations J. Never share the flue with another
appliance.
If flue and chimney are not to these specifications there could be insufficient draw to pull oxygen
through the appliance to make it burn properly. Due to the low temperature of the exiting flue
gases we recommend that the flue is lined to the diameter specified in the table on page 5.
Larger flues over 200mm particularly ones containing voids may affect appliance performance. We
specify particular size flues for efficient operation of our stoves.
If you live in a valley or are surrounded by tall trees or buildings you might experience
downdraught problems where the wind tries to stop the fumes rising up the chimney. An anti-
downdraught cowl might help, but anti-downdraught cowls reduce the draw.
We recommend you seek the advice of a HETAS (0845 634 5626) or NACE (01526 322 555)
registered supplier and installer before purchasing any stove or heating appliance. It may be wise
to contact your local chimney sweep before the stove is installed.
Additional inner glass screen
If your chimney has a good draw the Carlby will extract any smoke when refuelling, but when
connected to weaker flues or subject to downdrafts etc some smoke can spill when the door is
open. To prevent this, an additional inner glass screen is provided to lower the door aperture. The
installer should check the draw and fit the inner screen if required.
The screen is fitted as shown below (cut proof gloves should be worn in case of breakages).
Aeration hole must
be left open for
use in smokeless
areas.
Aeration hole can be
closed, if not used in
smokeless areas.

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1. With the door fully open, hold the glass horizontally inside the stove, holding the glass in the
middle near the bottom edge.
2. Tip the glass slightly forwards and move it upwards and forwards so the top edge is behind
the top of the door opening between the vertical square tubes.
3. Move the bottom of the glass forwards so it is vertical and then lower so the glass sits in the
notch at the front of the holding brackets.
4. Move the top of the glass backwards until it rests at an angle leaning backwards against the
top bar.
If fitted, the inner glass screen should be carefully cleaned at the same time as the door glass
before each firing of the stove.
Hearths
The stove must stand on a non-combustible surface. Installation standards dictate that hearths
must be at least 12mm thick, but installers must take into account the weight of the stove on such
thin material. The hearth should extend a minimum of 225mm in front of the stove. When a stove
is freestanding the hearth should always extend a minimum of 150mm either side of the stove.
Strength and heat resistance of the hearth.
Stoves are very heavy and most materials used for hearths crack very easily. It is impossible for
Burley to inspect each hearth or comment on every installation, so the onus is on the installer to
ensure the construction of the hearth is suitable for the application. Slate hearths can be
particularly fragile. If in any doubt we recommend sliding a piece of vermiculite or calcium silicate
insulation beneath the stove to protect it from the heat.
As guidance however:
•Do not use boxed and lipped hearths.
•Avoid marble, conglomerate or micro marble hearths.
•Rather than using one large piece of material, use sectional hearths or slabs which will move
independently and allow for expansion due to heat. Should a slab section crack it is then easier
and cheaper to replace.
•Bed hearths down on a level base, not directly on a hard surface which could be uneven.
•If necessary stand the stove on a steel or stone bed to ensure the weight is distributed.

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•Do not subject the hearth to sudden impacts by dropping the stove. The stove is heavy and it is
strongly recommended that lifting is undertaken by two people.
•If necessary place a piece of vermiculite, Masterboard or other fire protection board beneath the
stove to reduce the effect of radiated heat.
.
Surrounds
Must be capable of withstanding the temperature produced by the stove and comply
with the minimum distances to combustibles.
Air Supply and Room Sealing Kit
All hydrocarbon burning appliances require an oxygen/air supply.
If the stove is to be fitted on an external wall the air supply can be taken straight from the outside
by using the room sealing kit (part number ROOMSEALKIT). A 100mm diameter hole needs to
be drilled in the correct place (to take the 86mm external (80mm internal) duct as supplied. This
will allow for easy connection. Any gap can be filled in with cement or mastic.
•A proprietary grille is supplied with the kit.
The room sealing method of supplying air is always to be preferred as heat loss from the room will
be greatly reduced.
If the stove is not on an outside wall it may be possible to use an angled room sealing kit (part
number ROOMSEALKIT90). This leaves the back of the stove at right angles and can run along a
wall or taken vertically downwards through the floor and onto the outside using additional ducting.
Only permanently open vents can be used and consideration should be given to draught when the
stove is not in use, therefore site this vent carefully. The vent covers should comply with Building
Regulations Part J and should be sited where they cannot be blocked.
WARNING
The Burley Fireball series of stoves are primarily for burning wood (this includes logs and
sawdust briquettes). In smoke control areas only wood fuels should be used.
Before purchasing a stove we would strongly advise you to seek the advice from one of our
retailer or a HETAS installer to ensure suitability of the product for your home.
Under no circumstances should liquid fuels be added. It is not an incinerator and rubbish,
including painted or tanalised wood and MDF, should not be burnt in this appliance, doing
so is potentially dangerous and will invalidate any guarantees immediately.