Burndy PATRIOT 81KFT Series Maintenance and service guide

© BURNDY LLC, 2020
PATRIOT®81KFT SERIES
SAFETY OPERATING & MAINTENANCE INSTRUCTIONS
(ENGLISH)
INSTRUCCIONES DE OPERACIÓN SEGURA Y DE MANTENIMIENTO
(ESPAÑOL)
INSTRUCTIONS DE MAINTENANCE ET SECURITE DE FONCTIONNEMENT
(Français)
BURNDY ENGINEERING SYSTEM
For connection installation information,
scan this code with your mobile device.

2
TABLE OF CONTENTS (English)
Safety Information .......................................................3
Specications - Hydraulic Power Source.....................3
Description...................................................................5
Specications - Tool.....................................................5
Features and Benets .................................................6
Pre-Operation..............................................................7
Operation.....................................................................7
Maintenance................................................................8
Service.........................................................................8
Troubleshooting........................................................... 9
Commonly Asked Questions .....................................10
Parts Section ............................................................. 11
Connector Range .................................................12-14
Battery Recycling.......................................................15

3
SAFETY FIRST
The information provided in this manual is
essential for the safe handling, operation,
and maintenance of the BURNDY®
PATRIOT®Series. The operator must read,
understand, and follow these instructions
and ALL safety warnings and labels before
operating these tools.
• Only use these tools in accordance with the manufacturer’s
specications. Other use of these tools may lead to
serious personal injury or death.
Each employer shall instruct each employee and user in
the recognition and avoidance of unsafe working conditions
and the laws and regulations applicable to his/her work
environment to control or eliminate any hazards or other
exposure to illness or injury. Reference: US OSHA 29CFR
1910 et seq.
If a conict arises between the material contained in this
manual, rules of the user, his/her employer or company,
and legal or industry guidelines the more stringent rules
take precedence and must be followed.
Observe and follow all other safety rules and regulations
for the job.
Safety is everyone’s responsibility.
For information only, contact:
BURNDY®TOOL SERVICE CENTER
150 Burndy Road
Littleton, NH USA 03561
or call, toll free 1-800-426-8720
Additional or replacement manuals may be obtained free
of charge from the BURNDY®Tool Service Center.
SAFETY INFORMATION
The above symbols are used to call your attention to
instructions concerning your personal safety. Look for
these symbols; read and follow the instructions that
accompany them. Failure to follow the safety information
provided can lead to serious personal injury or death.
Hazards that, if not
avoided, will result in
severe injury or death.
SYMBOL MEANING
Hazards that, if not
avoided, could result in
severe injury or death.
Hazards that, if not
avoided, could result
in minor or moderate
injury.
Read and follow the operator's manual
before using tool.
Wear eye protection and personal
protective equipment.
SPECIFICATIONS - HYDRAULIC
POWER SOURCE
The internal hydraulic power source achieves uid
pressures in excess of 9,000 lb/in2during normal
operation. Do NOT disassemble this tool at any time.
Disassembly of this tool may result in severe personal
injury or tool damage, and will void the warranty.
The hydraulic power system is located internally within
the PATRIOT® Crimper and is a non-eld serviceable
item. If you suspect that your tool is not functioning
properly, please contact the BURNDY®Tool Service
Center at: 1-800-426-8720.

4
USE
Tools have been specifically designed for use with
BURNDY®Products. Use of non BURNDY®Products is
limited to those which conform to BURNDY®Technical
specications applicable to tools. Use of non BURNDY®
non-conforming products with the tool shall be deemed
misuse or abuse.
Always clip one end of the lanyard to the safety ring on
the tool and the other end to a secure point to avoid
accidental drop of more than 6 feet. Failure to follow this
instruction may result in personal injury or tool damage.
Use all appropriate personal safety equipment when
handling, operating, and maintaining this tool.
To help ensure safe operation of this tool, keep all safety
labels clean and legible. Replace labels when necessary
with new labels. See the PARTS SECTION of this manual
for information on reordering.
When battery pack is not in use, keep it away from other
metal objects like paper clips, coins, keys, nails, screws,
or other small metal objects that can make a connection
from one terminal to another. Shorting the battery terminals
together may cause burns or a re.
BATTERY CARTRIDGE
Under abusive conditions, liquid may be ejected from
the battery, avoid contact. If contact accidentally occurs,
ush with water. If liquid contacts eyes, additionally seek
medical help. Liquid ejected from the battery may cause
irritation or burns. Before using battery cartridge, read
all instructions and cautionary markings on (1) battery
charger, (2) battery, and (3) product using battery. Do not
disassemble battery cartridge.
If operating time has become excessively shorter, stop
operating immediately. It may result in a risk of overheating,
possible burns and even an explosion.
If electrolyte gets into your eyes, rinse them out with clear
water and seek medical attention right away. It may result
in loss of your eyesight.
Do not short the battery cartridge: (1) Do not touch the
terminals with any conductive material. (2) Avoid storing
battery cartridge in a container with other metal objects
such as nails, coins, etc. (3) Do not expose battery
cartridge to water or rain. A battery short can cause a
large current ow, overheating, possible burns and even
a breakdown.
Do not store the tool and battery cartridge in locations
where the temperature may reach or exceed 50°C (122°F).
Do not incinerate the battery cartridge even if it is severely
damaged or is completely worn out. The battery cartridge
can explode in a re. Be careful not to drop or strike battery.
OPERATING SAFETY PRECAUTIONS
This tool is NOT insulated for use on or near
energized conductors. Use of this tool near
energized conductors may lead to electrical
shock, causing severe injury or death.
Pinch point hazard. Crimp ram operates at
high speed and force and can cause severe
personal injury. Keep all body parts away
from moving parts of the tool, especially
the area of the head and indenters during
operation.
Hydraulic uid under pressure. Do NOT
use any part of your body to locate a
hydraulic leak. Escaping uid under
pressure can cause severe injury or death.
If injury results from escaping hydraulic
uid, seek immediate medical attention to
avoid serious bodily injury.
Do NOT over-reach while operating this
tool. Loss of balance can cause serious
personal injury or death. Move closer to
work area and securely support yourself
and your work. ALWAYS keep proper foot-
ing and balance.
Projectile hazard. Wear eye protection and
personal protective equipment.
Explosive hazard. Do NOT use tool in an
explosive environment.

5
SPECIFICATIONS
PATRIOT®81KFT CRIMPER
Output Force....................... 6 Tons (5.4 Metric Tons)
Weight ............................................. 13.2 lbs (5.9 kg)
Length.............................................15.6 in (39.6 cm)
Width ..................................................3.2 in (8.1 cm)
Height .............................................14.1 in (35.8 cm)
Operating Voltage........................................ 18 V-DC
5.0 Ah Battery Recharge Time................... <45 mins
3.0 Ah Battery Recharge Time................... <30 mins
DESCRIPTION
The BURNDY®PATRIOT® 81KFT Crimper is a Dieless Battery Actuated, Hydraulic Self-Contained Tool that can be
operated with one hand allowing for advance, retract and hold functions for easier tool operation. The BURNDY®
PATRIOT® 81KFT Crimper incorporates a high speed hydraulic pump, generating 6 tons US output. This design o󰀨ers
consistent compression connections every time.
Tool accepts 18V Makita Lithium Ion batteries, BL Series of size 2.0 Ahr and greater if the plastic battery clip in the
tool has a "star" molded into it. The "star" identies acceptance of the BL series batteries.
NOTE: For tools which do not have a “STAR” molded into the plastic battery clip, use is limited to the BL1830
(3.0 Ahr) battery. Forcing any other battery into this tool will void the warranty.
The BURNDY®PATRIOT® 81KFT Crimper uses dieless technology and o󰀨-the-shelf BURNDY® connectors available
world-wide.
See the PARTS SECTION of this manual for information on reordering.
PATENTS
This tool is protected by U.S. Patents: 7165439, 7111488, 6745611, 6668613, 7124619

6
FEATURES AND BENEFITS
FEATURES BENEFITS
- True one-handed operation for advance,
retract and hold function
- Easier tool operation
- Consistent output force from high speed
hydraulic pump
- Reliable compression connections
- Rotatable head - Allows installation in most positions
- Long battery life - Shorter crimp cycle, Increased crimps per charge
- Ergonomically balanced tool - Eases operation and helps lessen fatigue
- Large handle grip with trigger guard - Easier operation with gloves
- Industry standard battery and charger - Rugged time proven design and competitive pricing
- Audible pressure "pop-o󰀨" valve - Indicates properly completed crimps
- Two (2) "High Capacity" 18V batteries and
charger - Allows interruption free operation by charging one battery while the other is in use
- Uses Lithium-ion batteries - Charging memory is no longer a concern
- Durable carry case - Provides superior protection and stores accessories
- Dieless crimp technology - Easier installation of many connectors
- 5 Year warranty on tool, 3 years on
batteries & charger - Customer satisfaction and technical support
- INFINITY DRIVE
®
Transmission - Superior reliability and lifetime warranty

7
Read and follow all pre-operation and safety instructions
provided for your PATRIOT®Crimper and for the
battery charger (see Charger Instruction Manual) and
accessories. Failure to follow the proper operating
instructions and safety information provided can lead to
serious personal injury or death.
PRE-OPERATION INSTRUCTIONS OPERATION
Before operating your PATRIOT®Crimper, carefully
read and follow these PRE-OPERATION instructions to
ensure your tool is in proper working condition. Read and
follow the Battery Charger Instruction Manual included
for operating your battery charger unit. Following these
instructions, charge the battery(s).
NOTE: Before proceeding to step 1, Remove Battery.
1. Depress the upper black trigger rst to make certain
that the tool ram is fully retracted.
2. With a fully charged battery installed, depress the lower
trigger until the jaws of the PATRIOT®Crimper close.
You will hear an audible pop when the tool has reached
maximum output and the crimp is complete.
3. Remove Battery from Tool when not in use.
Please note that it is not necessary to have a battery
installed in the PATRIOT®Crimper in order to retract the
tool ram.
This tool is NOT insulated for use on or
near energized conductors. Use of this
tool near energized conductors may lead
to electrical shock, causing severe injury
or death.
Pinch point hazard. Crimp ram operates
at high speed and force and can cause
severe personal injury. Keep all body
parts away from moving parts of the tool,
especially the area of the head and die
holder during operation.
NOTE: Do not immerse the tool in water, as the PATRIOT®
tool is not designed to operate under water and it will void
the warranty! Always use the tool lanyard provided to
prevent dropping the PATRIOT®Crimper.
Certain small connectors when not properly positioned, can
severely damage this tool by becoming wedged between
the indenters and the tool head. See the gures above for
correct placement of the connector.

8
SERVICE
Tool servicing by unqualied personnel may lead to serious
personal injury and will void the warranty. Do not attempt
to service or repair any BURNDY®tool.
DO NOT DISASSEMBLE THE TOOL. RETURN THE
TOOL TO THE BURNDY®TOOL SERVICE CENTER
OR BURNDY® AUTHORIZED TOOL REPAIR CENTER.
IF YOU REQUIRE ADDITIONAL INFORMATION
CALL: 1-800-426-8720
MAINTENANCE
PREVENTIVE MAINTENANCE
Failure to perform regular maintenance tasks could result
in bodily injury and/or property damage.
The service life of a tool can be greatly improved with
proper care and maintenance. To extend the life of your
PATRIOT®Crimper follow the recommended maintenance
tasks outlined below.
• Keep the tool exterior clean at all times, especially the
T-track area of the head and die holder. Remove dirt,
debris, and other foreign substances from external
surfaces daily, to help prevent corrosion and damage
to the tool, the ram & piston mechanism.
• Remove all surface contaminants. When surface
contaminants cannot be removed with a cloth, spray
head and ram piston with a general purpose cleaning
solution to help loosen contaminants. Avoid getting
solvents onto the plastic housing as some cleaners
& solvents may damage the housing material. Using
a sti󰀨 brush, never metal, remove all contaminants in
and around the ram and piston area and allow solvent
to drain o󰀨 tool.
• Extreme care should be taken to prevent contamination
from entering the hydraulic system. The PATRIOT®
hydraulic circuit is a closed system.
• Inspect the tool for signs of leaks, cracks, wear or
damage.
• Lightly lubricate the external ram & piston surfaces, and
die buttons with a high grade silicone lubricant.
• Wipe the tool with a clean and dry rag before placing the
tool into the case.

9
For further assistance, contact the BURNDY® Tool Service Center at 1-800-426-8720.
SYMPTOM/PROBLEM CAUSE REMEDY
Ram does not advance
when activation trigger is
pressed.
- Battery is not charged.
- Ram release trigger/valve is
being held open.
- Pump is damaged.
- Activation trigger switch
failure.
- Charge the battery according to the
battery charger instruction
manual provided with your tool.
- Press and release the ram release
trigger to reset the valve.
- Return to factory for repair.
- Return to factory for repair.
Ram does not fully extend to
head closure. - Hydraulic system failure. - Return to factory for repair.
Excessive or unusual noise
from tool.
- Mechanical vibrations.
- Cavitation due to cold hydraulic
uid.
- Cavitation due to hot hydraulic
uid.
- Return to factory for repair.
- Allow tool to warm up before use.
- Allow tool to cool before continuing
use.
Oil leaks from tool. - Seal defect or mechanical
problems. - Return to factory for repair.
Number of crimps per
charge decreases with each
battery recharge.
- Battery is too warm due to
frequent discharge/recharge
cycling.
- Allow battery to cool to room
temperature before recharging.
- Alternate batteries often.
Tool will not stop running
after activation trigger is
released.
- Activation trigger stuck.
- Switch failure.
- Remove Battery and Check for
contaminants around the trigger
switch area.
- Remove battery and return to
factory for repair.
TROUBLESHOOTING
Do not attempt to perform repairs on this tool, as specialized tools, training, and/or procedures may be required.
Should you have any problems or questions with your BURNDY®tool, please contact the BURNDY®Customer &
Technical Service Departments by calling 1-800-346-4175 or the BURNDY®Tool Service Center for tool servicing and
repair related questions at 1-800-426-8720.
TROUBLESHOOTING GUIDE

10
COMMONLY ASKED QUESTIONS &
ANSWERS:
1. Q - How many crimps can I get before I
need to recharge the battery?
It is very di󰀩cult to estimate the number of crimps you
will get before recharging the battery. This will depend
on many factors such as temperature, size and type of
material being crimped, how the tool is used, the weather,
etc. See below for more information.
The weather - Extreme cold temperatures can reduce
the battery charge by up to 60%. Keep charged batteries
in a warm place, but not in your pockets, since coins and
other metal parts may contact the battery terminal strips,
causing a short circuit. Warm weather users will nd they
get more crimps per charge than users in colder climates.
The size & type of material being crimped - All Copper,
Aluminum, ACSR, Steel ground rods, etc., and connectors,
require di󰀨erent force to compress. Diameter is also a
factor in determining how many crimps you can achieve
before a recharge is needed. Some cable and connector
combinations being crimped may require more frequent
battery recharging.
How you use the tool - If you make crimps one right after
another, you will need more frequent battery recharging
than if you make a few crimps and pause a moment
prior to crimping again. Full retraction after each crimp is
not required if you're crimping small cables, while larger
cables may require full retraction. Advancing the ram each
time to approach small cables and connectors drains the
battery faster than just retracting enough to move to the
next crimp location.
The vast number of variables makes it di󰀩cult to provide
exact number of crimps per charge for every possible eld
situation.
2. Q - How long will the batteries last?
Under ideal circumstances each battery could be
recharged up to 2000 times before it will no longer accept
a charge. This number may vary due to individual use
and charging habits.
3. Q - Can the batteries be recycled?
YES! Once the battery no longer accepts a recharge,
simply follow the recycling instruction included in this
manual for proper recycling. If your local community or
company has a recycling program, you may choose to
contact them for instructions on recycling. Always properly
dispose of spent batteries by following the manufacturers
recommended recycling procedures.
(See "BATTERY RECYCLING" section for details)
4. Q - How far can the tool be dropped without
damaging it?
The PATRIOT®Crimper has been designed to withstand
drops of six feet; however, due to the endless angles at
which a tool can be dropped, damage can still occur. The
outer housing is designed of a high strength composite
polymer plastic, but can be broken depending upon the
surface (pavement, grass, rocks, etc.) being dropped
upon and/or the angle of impact. The internal working
assemblies should survive without damage. We strongly
recommend that the tool restraint lanyard be used at all
times to help prevent dropping the tool. Drops without the
lanyard attached would be considered abusive treatment.
5. Q - How do I know when I've properly
completed a crimp?
The PATRIOT®Crimper produces an audible pop when
the crimp has been properly completed.
6. Q - Does the tool require a charged battery
in order to retract the ram?
NO, the PATRIOT®Crimper utilizes a mechanical retraction
mechanism which allows the ram to retract without the
battery.
Tips for maintaining maximum battery life
1. Charge the battery cartridge before completely
discharged. Always stop tool operation and charge
the battery cartridge when you notice less tool power.
2. Never recharge a fully charged battery cartridge.
Overcharging shortens the battery service life.
3. Charge the battery cartridge with room
temperature at 10°C - 40°C (50°F - 104°F). Let a hot
battery cartridge cool down before charging it.
4. Charge the Lithium-ion battery cartridge when you do
not use it for more than six months.

11
PARTS SECTION
PAT81KFTL5 tool comes complete with manual, two 5.0 Ah batteries, charger,
lanyard, and carry case.
PAT81KFTLI tool comes complete with manual, two 3.0 Ah batteries, charger,
lanyard, and carry case.
ACCESSORIES (sold separately)
CATALOG NUMBER DESCRIPTION
PAT81KFTLIOMI Safety, Operation & Maintenence Manual
BAT18V5AHLI Makita 18V 5.0 Ah Battery
PATCHGRLI Makita 18V AC Battery Charger
PT208620 Tool Retention Lanyard
PATCASELI Carry Case, Durable Plastic
PT10037335 Warning Label, Tool
LBLPAT81KFTL5 ID Label, Tool, Left Side
PT30001569 INFINITY DRIVE®Label, Right Side
CSELBL81KFTL5 ID Label, Case
CATALOG NUMBER DESCRIPTION
PAT81KFTLIOMI Safety, Operation & Maintenence Manual
BAT18VLI Makita 18V 3.0 Ah Battery
PATCHGRLI Makita 18V AC Battery Charger
PT208620 Tool Retention Lanyard
PATCASELI Carry Case, Durable Plastic
PT10037335 Warning Label, Tool
PT30003498 ID Label, Tool, Left Side
PT30001569 INFINITY DRIVE®Label, Right Side
CSELBLPAT81KFTLI ID Label, Case
CATALOG NUMBER DESCRIPTION
PATCHGRLIDC Makita 12-24V DC Battery Charger

12
COPPER CONDUCTOR (Code & Compact)
Conductor Standard Barrel Long Barrel
Wire Size Expanded
Range Terminal Splice # Crimps* Terminal Splice # Crimps*
#8 AWG #8 AWG YA8CL- YS8CL- 1 YA8C- YS8C- 1
#6 AWG #6 AWG YA6CL- YS6CL- 1 YA6C- YS6C- 1
#4 AWG #6 - #4 YA4CL- YS4CL- 1 YA4C- YS4C- 1
#2 AWG #6 - #2 YA2CL- YS2CL- 1 YA2C- YS2C- 2
#1 AWG #6 - #1 YA1CL- YS1CL- 1 YA1C- YS1C- 2
1/0 AWG #6 - 1/0 YA25L- YS25L- 1 YA25- YS25- 2
2/0 AWG #4 - 2/0 YA26L YS26L 1 YA26- YS26- 2
3/0 AWG #2 - 3/0 YA27L YS27L 2 YA27- YS27- 2
4/0 AWG #1 - 4/0 YA28L- YS28L- 2 YA28- YS28- 2
250 KCMIL 1/0 - 250 YA29L YS29L 2 YA29- YS29- 2
300 KCMIL 2/0 - 300 YA30L YS30L 2 YA30- YS30- 3
350 KCMIL 3/0 - 350 YA31L- YS31L- 2 YA31- YS31- 3
400 KCMIL 4/0 -400 YA32L YS32L 2 YA32- YS32- 3
500 KCMIL 4/0 - 500 YA34L YS34L 2 YA34- YS34- 4
600 KCMIL 250 - 600 YA36L- YS36L- 2 YA36- YS36- 4
700 KCMIL 350 - 700 YA38L YS38L 3 YA38- YS38- 4
750 KCMIL 500 - 750 YA39L YS39L 3 YA39- YS39- 4
800 KCMIL 500 - 800 YA40L YS40L- 3 YA40- YS40- 4
1000 KCMIL 750 - 1000 YA44L YS44L- 3 YA44- YS44- 4
*Same number of recommended crimps for both Standard and Expanded wire ranges
# of crimps listed are per side on splices
BURNDY ENGINEERING SYSTEM
For connection installation information,
scan this code with your mobile device.
Note: For the most up to date crimping information please click on the QR code or go to www.burndy.com

13
ALUMINUM & COPPER (Code &
Compact)
Conductor Connector
Wire Size Expanded
Range Terminal Splice # Crimps
#8 AWG #8 AWG YA8CA- YS8CA- 1
#6 AWG #6 AWG YA6CA- YS6CA- 1
#4 AWG #6 - #4 YA4CA- YS4CA- 1
#2 AWG #6 - #2 YA2CA- YS2CA- 2
#1 AWG #6 - #1 YA1CA- YS1CA- 2
1/0 AWG #6 - 1/0 YA25A- YS25A- 2
2/0 AWG #4 - 2/0 YA26A YS26A- 2
3/0 AWG #2 - 3/0 YA27A YS27A- 2
4/0 AWG #1 - 4/0 YA28A- YS28A- 2
250 KCMIL 1/0 - 250 YA29A- YS29A- 2
300 KCMIL 2/0 -300 YA30A- YS30A- 2
350 KCMIL 3/0 - 350 YA31A- YS31A- 3
400 KCMIL 4/0 - 400 YA32A YS32A- 4
500 KCMIL 5/0 - 500 YA34A YS34A- 4
600 KCMIL 250 - 600 YA36A- YS36A- 4
750 KCMIL 500 - 750 YA39A- YS39A- 4
*Same number of recommended crimps for both Standard and Expanded wire ranges
# of crimps listed are per side on splices
BURNDY ENGINEERING SYSTEM
For connection installation information,
scan this code with your mobile device.
Note: For the most up to date crimping information please click on the QR code or go to www.burndy.com

14
COPPER CONDUCTOR (Flex only)
Nominal
Flex Wire
Size
Standard Barrel Long Barrel
Expanded
Range
Termi-
nal Splice # Crimps
Expanded
Range Terminal Splice # Crimps
#8 AWG #8 AWG YAV8CL- YSV8CL- 1 #8 AWG YAV8C- YSV8C- 1
#6 AWG #6 AWG YAV6CL- YSV6CL- 1 #6 AWG YAV6C- YSV6C- 1
#4 AWG #6 - #4 YAV4CL- YSV4CL- 1 #6 - #4 YAV4C- YSV4C- 1
#2 AWG #4 - #2 YAV2CL- YSV2CL- 1 #6 - #2 YAV2C- YSV2C- 1
#1 AWG #4 - #1 YAV1CL- YSV1CL- 1 #4 - #1 YAV1C- YSV1C- 1
1/0 AWG #4 - 1/0 YAV25L- YSV25L- 1 #6 - 1/0 YAV25- YSV25- 2
2/0 AWG #2 - 2/0 YAV26L YSV26L 1 #4 - 2/0 YAV26- YSV26- 2
3/0 AWG #1 - 3/0 YAV27L YSV27L 1 #2 - 3/0 YAV27- YSV27- 2
4/0 AWG 1/0 - 4/0 YAV28L- YSV28L- 1 1/0 - 4/0 YAV28- YSV28- 2
250 KCMIL 3/0 - 250 YAV29L YSV29L 1 1/0 - 250 YAV29- YSV29- 2
300 KCMIL 4/0 - 313.1 YA32L YS32L 1 2/0 - 313.1 YA32- YS32- 3
350 KCMIL 250 - 373.7 YA34L- YS34L- 1 3/0 - 373.7 YA34- YS34- 3
400 KCMIL 250 - 444.4 YA36L YS36L 1 4/0 - 444.4 YA36- YS36- 3
500 KCMIL 373.7 - 535.3 YA38L YS38L 1 4/0 - 535.3 YA38- YS38- 4
600 KCMIL 373.7 - 600 YA39L- YS39L- 2 250 - 600 YA39- YS39- 4
700 KCMIL 444.4 - 646 YA40L YS40L 2 373.3 - 646 YA40- YS40- 4
750 KCMIL 535.5 - 777.7 YA44L YS44L 2 535.5 - 777.7 YA44- YS44- 4
*Same number of recommended crimps for both Standard and Expanded wire ranges
# of crimps listed are per side on splices
BURNDY ENGINEERING SYSTEM
For connection installation information,
scan this code with your mobile device.
Note: For the most up to date crimping information please click on the QR code or go to www.burndy.com

15
LITHIUM ION (Li-ion) SHIPPING REGULATIONS:
Check with all organizations for current shipping
regulations pertaining to Lithium Cells and Batteries
prior to shipping. Review all country specic regulations
on safe handling and shipping of Lithium Cells and
Batteries prior to shipping. Organizations include:
US Department of Transportation (DOT) 49CFR
173.185 Lithium Cells and Batteries
International Civil Aviation Organization (ICAO)
Dangerous Goods Technical Instructions on Lithium
Batteries
International Air Transport Association (IATA)
Dangerous Goods Regulations on The Transport of
Lithium Ion and Lithium Metal Batteries
International Maritime Dangerous Goods (IMDG)
Code 38-16 Lithium Batteries
When recycling batteries you must include a bill of lading
in order to comply with all applicable state and federal
requirements, or the recycling center may be forced to
return the shipment at your expense. If you have any
questions, please contact the recycling center directly.
The EPA certied RBRC Recycling Seal indicates BURNDY®
is voluntarily participating in a program to recycle these
batteries at the end of their useful life. The RBRC program
provides a convenient alternative to placing batteries
into the trash, which may be illegal in your area. Please
call 1-800-822-8837
for more information.
BURNDY®is committed
to preserving our
environment and
conserving natural
resources.
• Used batteries may have a signicant residual charge. It
is important that they are prevented form short-circuiting.
This can be done by placing the batteries separately in
plastic bags or by placing non-conductive tape over the
battery terminals.
• While these batteries are normally safe to handle, they do
contain caustic materials that may have "vented" due to
misuse during the life of the battery. If the battery appears
to be "dirty" or have a white "lm-like" substance around
the terminal, exercise caution when handling the battery.
Do not touch the dirty area. Wash your hands with soap
and water if they feel itchy, and avoid touching your eyes,
nose, mouth.
• Do not attempt to discharge the battery by short-circuiting
the terminals, consult your battery supplier for proper
instructions on discharging batteries.
• Do not bite, or place the battery in your mouth or nose.
• Do not place wet batteries in a plastic bag. The trapped
moisture will cause the battery to rust.
SAFETY GUIDELINES FOR BATTERY COLLECTION
Li-ion BATTERIES
BURNDY®encourages recycling of its products whenever
feasible. Recycling regulations and methods vary within
North America and BURNDY®does not endorse any one
recycling method or company. Consumers that wish to
recycle BURNDY®products in North America are asked to
do so according to your local, state and federal regulations.
Recycling resources for the United States can be found at
the US EPA web site at the following link:
http://www.epa.gov/recycle
If you wish to recycle batteries please use the above
link and/or contact your local RBRC recycling center.
If additional information is needed please contact the
BURNDY®, Littleton Tool Service Center.
Approved Battery Recycling Location:

16

17
ÍNDICE (ESPAÑOL)
Información sobre seguridad ------------------------------ 18
Especicaciones – Fuente de Alimentación hidráulica- ---------- 18
Descripción ----------------------------------------------------- 20
Especicaciones de la Engarzadora --------------------- 20
Características y benecios -------------------------------- 21
Instrucciones Pre operación ------------------------------- 22
Operación ------------------------------------------------------- 22
Mantenimiento ------------------------------------------------- 23
Servicio técnico------------------------------------------------ 23
Resolución de problemas ----------------------------------- 24
Preguntas Frecuentes y Respuestas -------------------- 25
Sección de piezas -------------------------------------------- 26
Conductor de Cobre and Al. y Cobre ........................27
Conductor de Cobre (Solo Flex)................................29
Ubicación Aprobada para reciclar baterías................30

18
Solamente para informaciones, entre
en contacto con:
BURNDY®TOOL SERVICE CENTER
150 Burndy Road
Littleton, NH 03561
o llame a la línea gratuita 1-800-426-8720
Se pueden obtener otros manuales o manuales de
reemplazo gratis del centro de servicio técnico de
herramientas de BURNDY®.
INFORMACIÓN DE SEGURIDAD
Los símbolos arriba se usan para dirigir su atención a
las instrucciones que respectan su seguridad personal.
Busque estos símbolos, lea y siga las instrucciones
que vienen con ellos. El no seguir las informaciones de
seguridad provistas puede ocasionar lesiones personales
graves o incluso la muerte.
SÍMBOLO SIGNIFICADO
ADVERTENCIA
PELIGRO
PRECAUCION
Peligros que, de no evitarse,
ocasionarán lesiones graves
o incluso la muerte.
Peligros que, de no
evitarse, podrían
resultar en lesiones
graves o incluso la
muerte.
Peligros que, de no
evitarse, podrían
resultar en lesiones
leves o moderadas.
Lea y siga el manual del operador
antes de usar la herramienta.
Utilice protección para los ojos y
equipo de protección personal.
ESPECIFICACIONES - FUENTE DE
ALIMENTACIÓN HIDRÁULICA
La fuente de alimentación hidráulica interna alcanza
altas presiones de uido durante la operación normal.
NO desmonte esta herramienta en ningún momento.
El desmontaje de esta herramienta puede ocasionar
lesiones personales graves o daños a la herramienta, y
anulará la garantía.
El sistema de alimentación hidráulica está ubicado
internamente dentro de la engarzadora PATRIOT®y es
un ítem que no se puede reparar in-situ. Si sospecha
que su herramienta no está funcionando correctamente,
entre en contacto con el Centro de Servicio Técnico de
Herramientas de BURNDY® al: 1-800-426-8720.
ADVERTENCIA
SEGURIDAD PRIMERO
Las informaciones provistas en este manual
son esenciales para la manipulación segura,
operación, y mantenimiento de la serie
PATRIOT®de BURNDY®. El operador debe
leer, entender y seguir estas instrucciones
y TODAS las advertencias y etiquetas
de seguridad antes de operar estas
herramientas.
• Use estas herramientas solo de acuerdo a las especicaciones
del fabricante. Darle otro uso a estas herramientas puede
provocar lesiones personales o incluso la muerte.
Cada empleador debe instruir a cada empleado y usuario
sobre reconocer y evitar las condiciones de trabajo
inseguras y las leyes y reglamentos aplicables para su
ambiente de trabajo para controlar o eliminar cualquier
riesgo u otra exposición a enfermedades o lesiones.
Referencia: EE.UU. OSHA 29CFR
1910 et seq.
Si surge un conicto entre el material contenido en este
manual, las reglas del usuario, de su empleador o de la
empresa, y las orientaciones legales o industriales deben
prevalecer y se deben seguir las reglas más estrictas.
Observe y siga todas las otras reglas y reglamentos de
seguridad para el trabajo.
La seguridad es la responsabilidad de todos.
ADVERTENCIA

19
ADVERTENCIA
Esta herramienta NO está aislada para el uso
cerca de conductores energizados. El uso
de esta herramienta cerca de conductores
energizados puede ocasionar choque eléctrico,
provocando lesiones graves o incluso la muerte.
Peligro de atrapamiento. El pistón de compresión
funciona a alta velocidad y con fuerza y
puede ocasionar lesiones personales graves.
Mantenga todas las partes del cuerpo alejadas
de piezas en movimiento de la herramienta,
especialmente el área de la cabeza y el porta
troquel durante la operación.
Fluido hidráulico bajo presión. NO utilice
ninguna parte de su cuerpo para localizar una
fuga hidráulica. La fuga de un uido bajo presión
puede provocar lesiones graves o incluso la
muerte. Si se provoca una lesión por la fuga
de uido hidráulico, busque atención médica
inmediata para evitar lesiones corporales
graves.
NO extenderse demasiado al operar esta
herramienta. La pérdida de equilibrio puede
provocar lesiones personales graves o
incluso la muerte. Acérquese al área de
trabajo y apóyese y apoye su trabajo
con seguridad. Mantenga SIEMPRE una
posición rme y el equilibrio.
Peligro de proyección. Utilice protección
para los ojos y equipo de protección
personal.
Peligro de explosión. NO utilice esta
herramienta en un entorno explosivo.
PRECAUCIONES DE SEGURIDAD DE
OPERACIÓN USO
Las herramientas fueron diseñadas especícamente para el
uso con productos BURNDY®El uso de productos diferentes
de BURNDY®se limita a aquellos que cumplan con las
especificaciones técnicas de BURNDY®aplicables para
herramientas. El uso de productos no conformes con BURNDY®
con la herramienta se considerarán como uso indebido o abuso.
Enganche siempre un extremo de la cuerda al anillo de seguri-
dad en la herramienta y el otro extremo a un punto seguro para
evitar la caída accidental de más de 6 pies. El no seguir estas
instrucciones puede ocasionar lesiones personales o daños
a la herramienta. Use todo el equipo de seguridad personal
apropiado al manipular, operar y mantener esta herramienta.
Para ayudar a garantizar la operación segura de esta
herramienta, mantenga todas las etiquetas de seguridad limpias
y legibles. Reemplace las etiquetas cuando sea necesario por
etiquetas nuevas. Consulte la SECCIÓN DE PIEZAS de este
manual para más información sobre reabastecimiento.
Cuando el paquete de baterías no esté en uso, manténgalo
alejado de objetos metálicos como clips de papel, monedas,
llaves, tornillos u otros objetos de metal pequeños que pueda
hacer conexión de una terminal a otra. Cortocircuitar las
terminales de la batería puede provocar quemaduras o un
incendio.
CARTUCHO DE BATERIA
En condiciones de uso inadecuado, es posible que el líquido
salga expulsado de la batería, evite el contacto. Si ocurre
contacto accidental, enjuague con agua. Si el líquido entra
en contacto con los ojos, busque asistencia médica. El
líquido expulsado de la batería puede provocar irritación o
quemaduras. Antes de usar el cartucho de la batería, lea las
instrucciones y las señales de precaución en el (1) cargador
de baterías, la
(2) batería, y el (3) producto que usa la batería. No desmonte
el cartucho de baterías.
Si el tiempo de operación se acorta excesivamente, detenga
la operación inmediatamente. Puede ocasionar un riesgo
de sobrecalentamiento, posibles quemaduras e incluso una
explosión.
Si el electrolito entra en sus ojos, enjuáguelos con agua limpia
y busque asistencia médica inmediatamente. Puede provocar
la pérdida de su visión.
No cortocircuite el cartucho de baterías: (1) No toque
los terminales con ningún material conductivo. (2) Evite
almacenar el cartucho de baterías en un contenedor con otros
objetos metálicos como clavos, monedas, etc. (3) No exponga
el cartucho de baterías al agua o a la lluvia. Un cortocircuito
puede provocar un gran ujo de corriente, sobrecalentamiento,
posibles quemaduras e incluso averías.
No almacene la herramienta ni el cartucho de baterías
cuando la temperatura pueda alcanzar o exceder los 50"C
(122"F). No incinere el cartucho de baterías incluso si se
daña gravemente o si se gasta en su totalidad. El cartucho de
baterías puede explotar en un incendio.Tenga cuidado para
no soltar o golpear la batería.
ADVERTENCIA

20
DESCRIPCIÓN
La engarzadora BURNDY®PATRIOT®81KFT es una herramienta hidráulica autónoma, accionada a batería sin troquel,
con cabeza en C que se opera a una mano permitiendo funciones de movimiento, retracción y sujeción para una
operación de la herramienta más fácil. La engarzadora BURNDY®PATRIOT®81KFT incorpora una bomba hidráulica de
alta velocidad generando una potencia de 15 ton. Este diseño ofrece conexiones de compresión consistentes siempre.
La herramienta admite baterías de iones de litio Makita de 18 V, Serie BL de tamaño 2.0 Ahr y superior si el clip de
plástico de la batería en la herramienta cuenta con una "cruz" moldeada. La "cruz" identica que la herramienta admite
baterías de la Serie BL.
Nota: Para las herramientas que no cuentan con la "cruz" moldeada en el clip de plástico de la batería, el uso
está limitado a la batería BL 1830 (3.0 Ahr). Forzar cualquier otra batería en esta herramienta anulará la garantía.
La engarzadora BURNDY®PATRIOT®81KFT usa tecnología sin troquel y conectores estándar BURNDY®disponibles en
todo el mundo.
Consulte la SECCIÓN DE PIEZAS de este manual para más información sobre reabastecimiento.
PATENTES
Esta herramienta está protegida por las Patentes de los EE.UU.: 7165439, 7111488, 6745611, 6668613, 7124619
Fuerza de engarce.................................... 6 ton (5,4 ton métricas)
Peso de la herramienta ......................................... 13,2 lb (5,9 kg)
Longitud....................................................15,6 pulgadas (39,6 cm)
Ancho .......................................................... 3,2 pulgadas (8,1 cm)
Altura ...................................................... 14,1 pulgadas (35,8 cm)
Voltaje operación.............................................................. 18 V-CC
Tiempo de recarga de la batería de 5.0 Ah....................... <45 min
Tiempo de recarga de la batería de 3.0 Ah....................... <30 min
ESPECIFICACIONES DE LA
ENGARZADORA PATRIOT®81KFT