BUTCHER BOY TCA22 Service manual

BUTCHER BOY TCA22 COUNTER TOP GRINDER
OPERATING INSTRUCTIONS AND PARTS MANUAL
MANUFACTURED BY:
AMERICAN MEAT EQUIPMENT LLC.
640 MULBERRY AVE.
SELMER, TN 38375
PH: 1-731-434-1012 •FAX [phone]
website: www.butcherboymachines.com

BUTCHER BOY TCA22 COUNTER TOP GRINDER
PAGE 1
Before installing, operating or cleaning the TCA22 GRINDER all persons coming into
contact with this equipment must read and completely understand the contents of this
document.
If you have any doubts about the installation, operation or cleaning of this equipment
contact the dealer from which the equipment was purchased or contact the factory.
BUTCHER BOY GRINDERS are manufactured solely to cut meat, chicken and fish. The
grinders are not intended for other purposes.
UPON RECEIPT OF THE GRINDER: Thoroughly inspect the grinder for any damage that
may have occurred during transit. If damage is detected contact the carrier for instructions.
A. INSTALLATION:
Unpack and place the grinder on a stable flat surface at a convenient height to the
operator. Make sure the grinder is configured as ordered.
The legs are equipped with 3” risers. These risers may be removed or added to as needed.
120 Volt single phase machines are equipped with a 15 amp cord set. This may be plugged
into any 15 amp outlet.
On 230 volt single phase and 230/460 volt three phase machines a cord is provided for the
electrician to attach the correct plug. On three phase motors be sure of correct rotation.
Electrical connections must be made by a qualified electrician and comply with all
codes.
SAFETY FEATURES:
BOWL GUARD: Stays with the bowl when the pan is removed.
MEAT STOMPER: Included, used to push meat into bowl through guard.
B. TO REMOVE THE PAN FROM BOWL:
LOCKOUT THE ELECTRICAL POWER!
Loosen thumbscrew and lift pan over guard while moving pan toward rear of machine.
C. TO REMOVE BOWL FROM MACHINE:
LOCKOUT THE ELECTRICAL POWER!
Remove knife and plate ring, pull out feed screw. Rotate lock handle toward front of
bowl to approximately the 12:00 o’clock position. Pull bowl from gearbox (you may need to
wiggle the lock handle slightly). Reverse the removal procedure to reassemble.
Lock handle
Thumbscrew

BUTCHER BOY TCA22 COUNTER TOP GRINDER
PAGE 2
D. TO CLEAN THE TCA22:
LOCKOUT THE ELECTRICAL POWER!
Remove the pan, stomper and cutting group. Wash the removed parts in your
approved cleaning solution. Wipe or blow dry the removed parts, sanitize and then apply an
approved mineral oil. Hand wipe the cabinet, sanitize and then apply an approved mineral oil.
DO NOT IMMERSE THE CABINET. (Follow your facility sanitation procedures if our
instructions conflict with your procedures).
OPERATING INSTRUCTIONS
THE TCA22 BOWL IS EQUIPPED WITH A PERMANENTY ATTACHED SAFETY GUARD.
SHOULD THE GUARD BE BROKEN OR IN ANY WAY ALLOW ENTRY INTO THE
GRINDER DO NOT USE THE GRINDER. THE BOWL MUST BE REPAIRED OR
REPLACED IMMEDIATELY.
REPLACE THE STOMPER WHEN WORN OR BROKEN.
ALWAYS:
DISCONNECT THE ELECTRICAL POWER TO THE MACHINE WHEN NOT IN USE!
NEVER:
PUT HANDS IN MACHINE WHEN MACHINE IS RUNNING!
NEVER:
CLEAN WITH POWER ON!
NEVER:
SERVICE WITH POWER ON!
When preparing to grind be sure plate and knife are sharp (plates and knives should be kept
as matched sets) and the holes in the plate are the proper size. PLATES WITH HOLES
LARGER THAN 3/8” SHOULD NOT BE USED WITHOUT SPECIAL ATTENTION TO THE
POSSIBILITY THAT ACCESS TO THE KNIFE IS POSSIBLE!
Assemble the cutting group (be sure the plate protrudes a minimum 1/8” from the bowl).
Lightly tighten the knife and plate ring against the plate, push the product into the grinder
using the stomper. Turn on the machine, run until product appears at the plate, firmly tighten
the knife and plate ring, by hand, and you’re ready to run production.
MAINTENANCE
The TCA22 is manufactured to require very little maintenance. Upon daily cleaning look for
obvious wear on the feed screw, stud and chuck. Under normal operation have your service
company replace the oil and check the belts every 12 months.
There are no user serviceable electrical components in the TCA22.

BUTCHER BOY TCA22 COUNTER TOP GRINDER
PAGE 3
CUTTING GROUP & MISCELLANEOUS
A, B, C & D
REVERSIBLE
PLATE
9
12
11
1
10
6
5
7
8
3
2
13
14
4
NO PART# DESCRIPTION UOM
1 22023 KNIFE & PLATE RING 1
1 22023S KNIFE & PLATE RING SS 1
2 22024 FEED SCREW STUD 1
3 22042 FEED SCREW ASM. 1
3 22042S FEED SCREW ASM. SS 1
4 22070 BOWL & GUARD ASM. 1
4 22070S BOWL & GUARD ASM. SS 1
5 21022 LOCK HANDLE 1
6 90625 KNOB 1
7 21023 COLLAR 1
8 90412 EDGE SEAL 1
9 22039 STOMPER 1
10 SHCS-20-06 LOCK PLATE SCREW 2
11 22085 THUMB SCREW SS 1
12 22060 PAN W/THUMB SCREW 1
13 90915 KNIFE 1
14A 90910 PLATE-1/8” HOLES 1**
14B 90911 PLATE-3/16” HOLES 1**
14C 90916 PLATE-1/4” HOLES 1**
14D 90913 PLATE-3/8” HOLES 1**
**USED ONE AT A TIME

BUTCHER BOY TCA22 COUNTER TOP GRINDER
PAGE 4
GEAR BOX
2
3
4
15
14
5
6
7
8
910
16 11
11
10
12
13
20
17
18
19
SECTION VIEW
21 TCA-22 GEAR BOX ASSY
1
NO PART# DESCRIPTION UOM
1 21006 FEED SCREW CHUCK 1
2 90409 SEAL 1
3 21010 SPACER 1
4 90308 THRUST BEARING 1
5 SHCS-21-06-SS SCREW 1
6 21013 HOUSING & COVER 1
7 21004 GASKET 1
8 SLW-06-SS WASHER 4
9 HHCS-23-06-SS SCREW 4
10 90307 BALL BEARING 2
11 21005 GEAR AND PINION 1SET
NO PART# DESCRIPTION UOM
12 90221 SNAP RING 1
13 90410 SEAL 1
14 95518 PLUG 1
15 90634 PLUG 1
16 21011 SPACER 1
17 21008 DRIVE SHAFT 1
18 90302 BALL BEARING 1
19 21007 SEAL PLUG 1
20 59248-10 KEY 1
21 21002 GEAR BOX ASM. 1

BUTCHER BOY TCA22 COUNTER TOP GRINDER
PAGE 5
14
REF. CABINET
P/N 22018
15
13
8
12
11
9
7
10
5
6
2
3
1
18
4
7
9
16
19
20
21
22
23
NO PART# DESCRIPTION UOM NO PART# DESCRIPTON UO
M
1 90126 DRIVEN PULLEY 1 13 HN-23S NUT 2
2 90508 BELT 2 14 22033S BASE SS 1
3 90199-143 PULLEY-1hp single phase 1 15 21031 LEG EXTENSION 4
3 90128 PULLEY-1 ½ & 2 HP 1 16 95753 RUBBER FOOT 4
4 59246-7 KEY 1 17 90631 PAN SUPPORT 2
5 MOTOR SEE: CHART ABOVE 1 18 22052 FRONT PLATE 1
6 22030S MOTOR MOUNT SS 1 19 RHSS-21-48 SCREW 1
7 21030 RUBBER BUSHING ASM. 2 20 FW-21-SS FLAT WASHER 1
8 HHCS-23-32S SCREW 2 21 0090602 RUBBER WASHER 1
9 FW-06S WASHER 4 22 HN-21-SS HEX NUT 2
10 90632 RUBBER WASHER 2 23 ESW-21-SS SHAKE PROOF WASHER 1
11 10117 SLEEVE 2
12 21041 RUBBER BUSHING 2
MOTORS
HP VOLTAGE PHASE FLA PART#
1.0 115 1 8.6 92030
1.5 208 1 9.5 92079
1.5 230 1 9.0 92079
1.5 208 3 4.5 92094
1.5 230 3 4.2 92094
1.5 460 3 2.1 92094
2.0 208 3 5.9 92118
2.0 230 3 5.6 92118
2.0 460 3 2.8 92118
FRAME & DRIVE

BUTCHER BOY TCA22 COUNTER TOP GRINDER
PAGE 5
14
REF. CABINET
P/N 22018
15
13
8
12
11
9
7
10
5
6
2
3
1
18
4
7
9
16
19
20
21
22
23
FRAME & DRIVE-50HZ
NO PART# DESCRIPTION UOM
1 90126 DRIVEN PULLEY 1
2 90508 BELT 2
3 90199-150 PULLEY-2 HP-50HZ 1
4 59246-7 KEY 1
5 92143-50HZ MOTOR-50HZ 1
6 22030S MOTOR MOUNT SS 1
7 21030 RUBBER BUSHING ASM. 2
8 HHCS-23-32S SCREW 2
9 FW-06S WASHER 4
10 90632 RUBBER WASHER 2
11 10117 SLEEVE 2
12 21041 RUBBER BUSHING 2
13 HN-23S NUT 2
14 22033S BASE SS 1
15 21031 LEG EXTENSION 4
16 95753 RUBBER FOOT 4
17 90631 PAN SUPPORT 2
18 22052 FRONT PLATE 1

BUTCHER BOY TCA22 COUNTER TOP GRINDER
PAGE 6
ELECTRICAL COMPONENTS
THIS PAGE FOR USE BY QUALIFIED REPAIR TECHNICIANS ONLY
13
10 12
7
4
15
5
3
9 6
17
ITEM# DESCRIPTION PART# UOM ITEM# DESCRIPTION PART# UOM
1 FUSE BLOCK (F2) 93999-049 0,1 10 CORD 14/3 90627 FT
2 TRANSFORMER-230/460V 93999-095 0,1 11
FUSE BLOCK (F1) 93999-024 0,1
3 ENCLOSURE 93999-128 1,1 12 CORD SET 14/3 95450 0,1
4 START/STOP SWITCH 93999-129 1 13 RELAY 1 HP 115V BELOW 1
5 SWITCH MEMBRANE 93999-130 1 14 CORD 14/4 90666 FT
6 STRAIN RELIEF 93999-132 1 15 STRAIN RELIEF 93999-133 1,1
7 CORD 16/3 90665 FT 16 TRANSFORMER-208V 93999-230 0,1
8 MOTOR STARTER BELOW 0,1 17 PANEL 0022096 1
9 STRAIN RELIEF 93999-131 1,2
1
2
311
8
7
4
15
5
9
1010
9
1414
16
17
HP VOLTAGE PHASE FLA MOTOR PART# *F1 FUSE PART# **F2 FUSE PART# STARTER***
1.0 115 1 8.6 92030 N/A N/A N/A N/A 93999-125
1.5 208 1 7.0 92079 .30 0093999-025 2.8 0093999-018 93999-121
1.5 230 1 6.25 92079 .30 0093999-025 2.8 0093999-018 93999-121
1.5 208 3 4.5 92094 .30 0093999-025 2.8 0093999-018 93999-122
1.5 230 3 4.2 92094 .30 0093999-025 2.8 0093999-018 93999-122
1.5 460 3 2.1 92094 .15 0093999-014 2.8 0093999-018 93999-124
2.0 208 3 5.9 92118 .30 0093999-025 2.8 0093999-018 93999-121
2.0 230 3 5.6 92118 .30 0093999-025 2.8 0093999-018 93999-121
2.0 460 3 2.8 92118 .15 0093999-017 2.8 0093999-018 93999-123
* USE CLASS “CC” FUSE ONLY. ** USE TYPE “FLM” FUSE. *** CONTACTOR AND OVERLOAD EXCEPT 115 VOLT
208/230/460 VOLTS 1 & 3 PHASE115 VOLTS SINGLE PHASE

BUTCHER BOY TCA22 COUNTER TOP GRINDER
PAGE 6
ELECTRICAL COMPONENTS
THIS PAGE FOR USE BY QUALIFIED REPAIR TECHNICIANS ONLY
208/230/460 VOLTS 3 PHASE-50HZ
ITEM# DESCRIPTION PART# UOM
1 FUSE BLOCK (F2) 93999-049 1
2 TRANSFORMER-230/460v 93999-095 1
3 ENCLOSURE 93999-128 1
4 START/STOP SWITCH 93999-129 1
5 SWITCH MEMBRANE 93999-130 1
6
7 CORD 16/3 90665 FT
8 MOTOR STARTER BELOW 1
ITEM# DSECRIPTION PART# UOM
9 STRAIN RELIEF 93999-131 1,2
10 CORD 14/3 90627 FT
11 FUSE BLOCK (FI) 93999-024 0,1
12
13
14 CORD 14/4 90666 FT
15 STRAIN RELIEF 93999-133 1,1
16 TRANSFORMER-208V 93999-230 0,1
HP VOLTAGE PHASE FLA MOTOR PART# *F1 FUSE PART# **F2 FUSE PART# STARTER***
2.0 208 3 5.9 92118 .30 0093999-025 2.8 0093999-018 93999-121
2.0 230 3 5.6 92118 .30 0093999-025 2.8 0093999-018 93999-121
2.0 460 3 2.8 92118 .15 0093999-017 2.8 0093999-018 93999-123
* USE CLASS “CC” FUSE ONLY. ** USE TYPE “FLM” FUSE. *** CONTACTOR AND OVERLOAD EXCEPT 115 VOLT
1
2
311
8
7
4
15
5
9
1010
9
1414
16

BUTCHER BOY TCA22 COUNTER TOP GRINDER
PAGE 6
ELECTRICAL COMPONENTS
THIS PAGE FOR USE BY QUALIFIED REPAIR TECHNICIANS ONLY
13
10 12
7
4
15
5
3
9 6
17
ITEM# DESCRIPTION PART# UOM ITEM# DESCRIPTION PART# UOM
1 FUSE BLOCK (F2) 93999-049 0,1 10 CORD 14/3 90627 FT
2 TRANSFORMER-230/460V 93999-095 0,1 10
CORD 10/3(1.5HP-115V) 93999-234 FT
3 ENCLOSURE 93999-128 1,1 11 FUSE BLOCK (FI) 93999-024 0,1
4 START/STOP SWITCH 93999-129 1 12
CORD SET 14/3
(FOR 1HP 115V ONLY) 95450 0,1
5 SWITCH MEMBRANE 93999-130 1 13 RELAY 1.5HP 115V BELOW 1
6 STRAIN RELIEF 93999-132 1 13 RELAY 1HP 115V BELOW 1
7 CORD 16/3 90665 FT 14 CORD 14/4 90666 FT
8 MOTOR STARTER BELOW 0,1 15 STRAIN RELIEF 93999-133 1,1
9 STRAIN RELIEF 93999-131 1,2 16 TRANSFORMER-208V 93999-230 0,1
9 STRAIN RELIEF (1.5HP-115V) 93999-253 2 17 PANEL 0022096 1
1
2
311
8
7
4
15
5
9
1010
9
1414
16
17
HP VOLTAGE PHASE FLA MOTOR PART# *F1 FUSE PART# **F2 FUSE PART# STARTER***
1.0 115 1 8.6 92030 N/A N/A N/A N/A 93999-125
1.5 115 1 12.5 92079 N /A N/A N/A N/A 93999-314
1.5 208 1 9.5 92079 .30 0093999-025 2.8 0093999-018 93999-120
1.5 230 1 9.0 92079 .30 0093999-025 2.8 0093999-018 93999-120
1.5 208 3 4.5 92094 .30 0093999-025 2.8 0093999-018 93999-122
1.5 230 3 4.2 92094 .30 0093999-025 2.8 0093999-018 93999-122
1.5 460 3 2.1 92094 .15 0093999-014 2.8 0093999-018 93999-124
2.0 208 3 5.9 92118 .30 0093999-025 2.8 0093999-018 93999-121
2.0 230 3 5.6 92118 .30 0093999-025 2.8 0093999-018 93999-121
2.0 460 3 2.8 92118 .15 0093999-017 2.8 0093999-018 93999-123
208/230/460 VOLTS 1 & 3 PHASE115 VOLTS SINGLE PHASE

BUTCHER BOY TCA22 COUNTER TOP GRINDER
PAGE 7
ELECTRICAL SCHEMATICS
THIS PAGE FOR USE BY QUALIFIED REPAIR TECHNICIANS ONLY
(F2)
2.8A FUSE
max
ENCLOSURE
#3
#1
#2
#3
#1
START
3 4
SWITCH
JUMP
21
#2
PUSH BUTTON
STOP
97 95 98 96
CONTACTOR
L1
O/L
A2
L2 L3 13 A1
480V230208COM
24V
MOTOR
T3T2T1
(2) (F1)
24V
#3
TRANSFORMER
14T3T2T1
208/230/460 VOLTS 3 PHASE
(F2)
2.8A FUSE
max
ENCLOSURE
#3
#1
#2
#3
#1
START
3 4
SWITCH
JUMP
21
#2
PUSH BUTTON
STOP
97 95 98 96
CONTACTOR
L1
O/L
A2
L2 L3 13 A1
480V230208COM
24V
MOTOR
T3T2T1
(2) (F1)
24V
#3
TRANSFORMER
14T3T2T1
ENCLOSUREENCLOSURE
#2
#3
#1
START
3 4
SWITCH
JUMP
21
#2
PUSH BUTTON
STOP
MOTORMOTOR
#1 #3
BLK
WHT
BLK JUMPER
BLK
WHT
115 VOLTS
SINGLE PHASE 208/230 VOLTS 1 PHASE

BUTCHER BOY TCA22 COUNTER TOP GRINDER
PAGE 7
ELECTRICAL SCHEMATICS
THIS PAGE FOR USE BY QUALIFIED REPAIR TECHNICIANS ONLY
(F2)
2.8A FUSE
max
ENCLOSURE
#3
#1
#2
#3
#1
START
3 4
SWITCH
JUMP
21
#2
PUSH BUTTON
STOP
97 95 98 96
CONTACTOR
L1
O/L
A2
L2 L3 13 A1
480V230208COM
24V
MOTOR
T3T2T1
(2) (F1)
24V
#3
TRANSFORMER
14T3T2T1
208/230/460 VOLTS 3 PHASE-50HZ