BUTCHER BOY TCA32 Service manual

BUTCHER BOY TCA32 COUNTER TOP GRINDER
OPERATING INSTRUCTIONS AND PARTS MANUAL
MANUFACTURED BY:
AMERICAN MEAT EQUIPMENT LLC
640 Mulberry Ave.
Selmer, TN 38375
PH: 731-434-1012 •FAX [phone]
SERIAL NO. 13K1087 ON

BUTCHER BOY TCA32 COUNTER TOP GRINDER
PAGE 1
Before installing, operating or cleaning the BUTCHER BOY TCA32 GRINDER all
persons coming into contact with this equipment must read and completely
understand the contents of this document.
If you have any doubts about the installation, operation or cleaning of this equipment
contact the dealer from which the equipment was purchased or contact the factory.
BUTCHER BOY TCA32 GRINDERS are manufactured solely to cut meat, chicken and fish.
The grinders are not intended for other purposes.
UPON RECEIPT OF THE GRINDER: Thoroughly inspect the grinder for any damage that
may have occurred during transit. If damage is detected contact the carrier for instructions.
A. INSTALLATION:
Unpack and place the grinder on a stable flat surface at a convenient height to the
operator. Make sure the grinder is configured as ordered.
.
On three phase machines a cord is provided for the electrician to attach the correct plug. On
three phase motors be sure of correct rotation. Electrical connections must be made by a
qualified electrician and comply with all codes.
SAFETY FEATURES:
BOWL GUARD: Stays with the bowl when the pan is removed.
MEAT STOMPER: Included, used to push meat into bowl through guard.
B. TO REMOVE THE PAN FROM BOWL:
LOCKOUT THE ELECTRICAL POWER!
Loosen thumbscrew and lift pan over guard while moving pan toward rear of machine.
C. TO REMOVE BOWL FROM MACHINE:
LOCKOUT THE ELECTRICAL POWER!
Remove knife and plate ring, pull out feed screw. Rotate lock handle toward front of
bowl to approximately the 12:00 o’clock position. Pull bowl from gearbox (you may need to
wiggle the lock handle slightly). Reverse the removal procedure to reassemble.
Thumbscrew
Lock handle

BUTCHER BOY TCA32 COUNTER TOP GRINDER
PAGE 2
D. TO CLEAN THE BUTCHER BOY TCA32:
LOCKOUT THE ELECTRICAL POWER!
Remove the pan, stomper and cutting group. Wash the removed parts in your
approved cleaning solution. Wipe or blow dry the removed parts, sanitize and then apply an
approved mineral oil. Hand wipe the cabinet, sanitize and then apply an approved mineral oil.
DO NOT IMMERSE THE CABINET. (Follow your facility sanitation procedures if our
instructions conflict with your procedures).
OPERATING INSTRUCTIONS
THE BUTCHER BOY TCA32 BOWL IS EQUIPPED WITH A PERMANENTY ATTACHED
SAFETY GUARD. SHOULD THE GUARD BE BROKEN OR IN ANY WAY ALLOW ENTRY
INTO THE GRINDER DO NOT USE THE GRINDER. THE BOWL MUST BE REPAIRED
OR REPLACED IMMEDIATELY.
REPLACE THE STOMPER WHEN WORN OR BROKEN.
ALWAYS:
DISCONNECT THE ELECTRICAL POWER TO THE MACHINE WHEN NOT IN USE!
NEVER:
PUT HANDS IN MACHINE WHEN MACHINE IS RUNNING!
NEVER:
CLEAN WITH POWER ON!
NEVER:
SERVICE WITH POWER ON!
When preparing to grind be sure plate and knife are sharp (plates and knives should be kept
as matched sets) and the holes in the plate are the proper size. PLATES WITH HOLES 3/8”
OR LARGER SHOULD NOT BE USED WITHOUT SPECIAL ATTENTION TO THE
POSSIBILITY THAT ACCESS TO THE KNIFE IS POSSIBLE!
Assemble the cutting group (be sure the plate protrudes a minimum 1/8” from the bowl).
Lightly tighten the knife and plate ring against the plate, using the stomper push the product
into the grinder. Turn on the machine, run until product appears at the plate, firmly tighten the
knife and plate ring, by hand, and you’re ready to run production.
MAINTENANCE
The BUTCHER BOY TCA32is manufactured to require very little maintenance. Upon daily
cleaning look for obvious wear on the feed screw, stud and chuck. Under normal operation
have your service company replace the oil and check the belts every 12 months.
There are no user serviceable electrical components in the BUTCHER BOY TCA32.

BUTCHER BOY TCA32 COUNTER TOP GRINDER
PAGE 3
CUTTING GROUP & MISCELLANEOUS
1
2
3
4
5
67
8
9
10
11
12
13
14 A,B,C & D
NO PART# DESCRIPTION UOM
1 0032031 KNIFE & PLATE RING 1
2 0021038 FEED SCREW STUD 1
3 0032042 FEED SCREW ASSEMBLY 1
4 0032130 BOWL & GUARD ASSEMBLY 1
5 0021022 LOCK HANDLE 1
6 0090625 KNOB 1
7 0021023 COLLAR 1
8 0090412 EDGE SEAL 1
9 0032049 STOMPER 1
10 0059232 CAP SCREW 4
11 0022085 THUMB SCREW SS 1
12 0032060 PAN W/THUMB SCREW 1
13 0090925P 32 KNIFE (PREMIUM) 1
14A 0090921 32 – PLATE - 1/8” HOLES 1**
14B 0090922 32 – PLATE - 3/16” HOLES 1**
14C 0090920 32 – PLATE - 1/4” HOLES 1**
14D 0090923 32 – PLATE - 3/8” HOLES 1**
**OPTIONAL-USED ONE AT A TIME

BUTCHER BOY TCA32 COUNTER TOP GRINDER
PAGE 4
1
7
11
10
10
12
13
16
17
18
19
20
6
9
8
20
11
14
15
2
3
4
5
BUTCHER MK II TCA32 GEAR BOX ASSY
SECTION VIEW
NO PART# DESCRIPTION UOM
1 0021006 FEED SCREW CHUCK 1
2 0090413 SEAL 1
3 0032020 SPACER 1
4 0090309 THRUST BEARING 1
5 SHCS-21-16-SS SCREW 1
6 0032015 HOUSING & COVER 1
7 0021004 GASKET 1
8 SLW-06-SS WASHER 4
9 HHCS-23-16-SS SCREW 4
10 0090307 BALL BEARING 2
11 0032018 GEAR AND PINION 1SET
NO PART# DESCRIPTION UOM
12 0090221 SNAP RING 1
13 0090410 SEAL 1
14 0095518 PLUG 1
15 0090634 PLUG 1
16 0032021 SPACER 1
17 0032019 DRIVE SHAFT 1
18 0090302 BALL BEARING 1
19 0021007 SEAL PLUG 1
20 0059248-11 KEY 1
21 0032016 GEAR BOX ASM. 1
GEAR BOX ASSEMBLY

BUTCHER BOY TCA32 COUNTER TOP GRINDER
PAGE 5
7
14
18
1
3
67
45
9
9
11
8
10
12
13
1
A
2
21
19
20
15
16
17
NO PART# DESCRIPTION UOM NO PART# DESCRIPTION UOM
1 0032151DRIVEN PULLEY & HUB 1 12 0021041 RUBBER BUSHING 2
1A HUB-MUST BUY WITH PULLEY 13 HN-23-S NUT 2
2 0090555 BELT 214 0032038S BUTCHER BASE 1
3 0032152 MOTOR PULLEY &
TAPER HUB- FOR 7/8 SHAFT 1 15 0021098 EXTENSION 4
3 0032153 MOTOR PULLEY 1-1/8 SHAFT 1 16 0021032 RUBBER FOOT 4
4 KEY FOR 7/8 SHAFT 1 17 0090631 RUBBER PAN MOUNT` 2
4 KEY FOR 1-1/8 SHAFT 18 0032052 FRONT COVER PLATE 1
5 SEE BOX MOTOR 1 19 RHSS-21-48-SS ROUND HD SCREW 1
6 0032045S MOTOR MOUNT SS 1 20 FW-21-SS WASHER 1
7 0021030 RUBBER BUSHING ASSEMBLY 2 21 0090602 RUBBER WASHER 1
8 HHCS-23-32-S SCREW 2 22 HN-21-SS HEX NUT 1
9 FW-06-SS WASHER 4 23 ESW-21-SS SHAKE PROFF WASHER 1
10 0090632 RUBBER WASHER 2
11 0010117 SLEEVE 2
MOTORS
HP VOLTAGE PHASE FLA PART#
2.0 115 1 20.4 92134 (7/8)
2.0 * 208 1 13.0 92134 (7/8)
2.0 230 1 10.2 92134 (7/8)
2.0 208 3 5.9 92118 (7/8)
2.0 230 3 5.6 92118 (7/8)
2.0 460 3 2.8 92118 (7/8)
3.0 * 208 1 18.0 92152 (1-1/8)
3.0 230 1 16.0 92152 (1-1/8)
3.0 208 3 8.4 92154 (1-1/8)
3.0 230 3 8.0 92154 (1-1/8)
3.0 460 3 4.0 92154 (1-1/8)
(* USABLE AT 208V)
FRAME & DRIVE

BUTCHER BOY TCA32 COUNTER TOP GRINDER
PAGE 5_50Hz
3HP-230/380/460-3PH-50Hz
7
14
18
1
3
67
45
9
9
11
8
10
12
13
1
A
2
21
19
20
15
16
17
NO PART# DESCRIPTION UOM NO PART# DESCRIPTION UOM
1 0032150 DRIVEN PULLEY & HUB 1 12 0021041 RUBBER BUSHING 2
1A HUB-MUST BUY WITH PULLEY 13 HN-23-S NUT 2
2 0090525 BELT 3 14 0032038S BUTCHER BASE 1
3
0090199-154 0090199-066 50 Hz MOTOR PULLEY & TAPER HUB- FOR 1-1/8 SHAFT 1 15 0021098 EXTENSION 4
3 16 0021032 RUBBER FOOT 4
4 KEY FOR 7/8 SHAFT 1 17 0090631 RUBBER PAN MOUNT` 2
4 KEY FOR 1-1/8 SHAFT 1 18 0032052 FRONT COVER PLATE 1
5 0092154-50Hz MOTOR 3HP 230/460-3ph-50Hz 1 19 RHSS-21-48-SS ROUND HD SCREW 1
6 0032045S MOTOR MOUNT SS 1 20 FW-21-SS WASHER 1
7 0021030 RUBBER BUSHING ASSEMBLY 2 21 0090602 RUBBER WASHER 1
8 HHCS-23-32-S SCREW 2 22 HN-21-SS HEX NUT 1
9 FW-06-SS WASHER 4 23 ESW-21-SS SHAKE PROFF WASHER 1
10 0090632 RUBBER WASHER 2
11 0010117 SLEEVE 2
FRAME & DRIVE

BUTCHER BOY TCA32 COUNTER TOP GRINDER
PAGE 6_230V_1PH
ELECTRICAL COMPONENTS
THIS PAGE FOR USE BY QUALIFIED REPAIR TECHNICIANS ONLY
1
2
3
11
8
7
4
15
5
9
1010
9
7
15
MOTOR
CONN. BOX
12
910
12
7
15
613
1416
17
NO PART# DESCRIPTION UOM
1 0093999-018 FUSE (F2) 1
2 0093999-230 TRANSFORMER 230V 1
3 0093999-128J ENCLOSURE 1
4 0093999-129 PUSH BUTTON SWITCH ASSEMBLY 1
5 0093999-130 SWITCH MEMBRANE 1
6 0093999-088 MOTOR STARTER 1
7 0093999-234 CORD 4FT
8 0093999-089 OVERLOAD (2HP 208V & 3HP 230V 1PH) 1
8 0099999-103 OVERLOAD (2HP 115V & 3HP 208V 1PH) 1
9 0093999-256 STRAIN RELIEF 3
10 0093999-292 CORD 11FT
11 0093999-024 FUSE BLOCK (F1) 1
12 0095757 LOCK NUT 3
13 0093999-298 REMOTE MOUNT 1
14 0093999-049 FUSE BLOCK (F2) 1
15 0093999-132 STRAIN RELIEF 3
16 0093999-297 ENCLOSURE 1
17 0093999-O25 FUSE (F1) (2HP, 208V, I PHASE 2
17 0093999-066 FUSE (F1) (2HP, 115V & 3HP 208/230V 1 PHASE 2
FOR 2HP 115/208 VOLTS 1 PHASE
& 3HP 208/230 VOLTS 1 PHASE
FOR ALL OTHER SEE P6

BUTCHER BOY TCA32 COUNTER TOP GRINDER
PAGE 6_230V_1PH
ELECTRICAL COMPONENTS
THIS PAGE FOR USE BY QUALIFIED REPAIR TECHNICIANS ONLY
1
2
3
11
8
7
4
15
5
9
1010
9
7
15
MOTOR
CONN. BOX
12
910
12
7
15
613
1416
17
NO PART# DESCRIPTION UOM
1 0093999-018 FUSE (F2) 1
2 0093999-230 TRANSFORMER 230V 1
3 0093999-128J ENCLOSURE 1
4 0093999-129 PUSH BUTTON SWITCH ASSEMBLY 1
5 0093999-130 SWITCH MEMBRANE 1
6 0093999-088 MOTOR STARTER 1
7 0093999-234 CORD 4FT
8 0093999-089 OVERLOAD (2HP 208V & 3HP 230V 1PH) 1
8 0099999-103 OVERLOAD (2HP 115V & 3HP 208V 1PH) 1
9 0093999-256 STRAIN RELIEF 3
10 0093999-292 CORD 11FT
11 0093999-024 FUSE BLOCK (F1) 1
12 0095757 LOCK NUT 3
13 0093999-298 REMOTE MOUNT 1
14 0093999-049 FUSE BLOCK (F2) 1
15 0093999-132 STRAIN RELIEF 3
16 0093999-297 ENCLOSURE 1
16 0093999-O25 FUSE (F1) (2HP, 208V, I PHASE 2
17 0093999-066 FUSE (F1) (2HP, 115V & 3HP 208/230V 1 PHASE 2
FOR 2HP 115/208 VOLTS 1 PHASE
& 3HP 208/230 VOLTS 1 PHASE
FOR ALL OTHER SEE P6

BUTCHER BOY TCA32 COUNTER TOP GRINDER
PAGE 7
ELECTRICAL SCHEMATICS
THIS PAGE FOR USE BY QUALIFIED REPAIR TECHNICIANS ONLY
208/230 VOLTS 1 PHASE
(F2)
2.8A FUSE
max
ENCLOSURE
#3
#1
#2
#3
#1
START
3 4
SWITCH
JUMP
21
#2
PUSH BUTTON
STOP
97 95 98 96
CONTACTOR
L1
O/L
A2
L2 L3 13 A1
480V230208COM
24V
MOTOR
T3T2T1
(2) (F1)
24V
#3
TRANSFORMER
14T3T2T1

BUTCHER BOY TCA32 COUNTER TOP GRINDER
PAGE 7A
ELECTRICAL SCHEMATICS
THIS PAGE FOR USE BY QUALIFIED REPAIR TECHNICIANS ONLY
(F2)
2.8A FUSE
max
ENCLOSURE
#3
#1
#2
#3
#1
START
3 4
SWITCH
JUMP
21
#2
PUSH BUTTON
STOP
97 95 98 96
CONTACTOR
L1
O/L
A2
L2 L3 13 A1
480V230208COM
24V
MOTOR
T3T2T1
(2) (F1)
24V
#3
TRANSFORMER
14T3T2T1
208/230/460 VOLTS 3 PHASE
(F2)
2.8A FUSE
max
ENCLOSURE
#3
#1
#2
#3
#1
START
3 4
SWITCH
JUMP
21
#2
PUSH BUTTON
STOP
97 95 98 96
CONTACTOR
L1
O/L
A2
L2 L3 13 A1
480V230208COM
24V
MOTOR
T3T2T1
(2) (F1)
24V
#3
TRANSFORMER
14T3T2T1
115/208/230 VOLTS 1 PHASE