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  9. Buyers SaltDogg LS11 Administrator Guide

Buyers SaltDogg LS11 Administrator Guide

1
Installation & Operator’s Manual
LS11 Liquid Spray System
2 x 160 Gallon Tanks
Tank Installation
1. Position Pan Weldment on spreader’s body as shown
below.
—continued inside
WSE1 Cab Controller
WSE25
25' Cable
Connector
WSE24
8' Cable
Connector
front
back
3034829 PAN WELDMENT
3045405 GUSSET
2. Weld Pan Weldment and Gussets to spreaders body
using dimensions shown below.
5" – 6-1/2"
3" MINIMUM
WELD AROUND BRACKETS
3034829
3. Place tank #3032330, brace #3045404 as shown
below.
3032330 Reservoir
3034829 Pan Weldment
4. Attach Tank Mounts #3034257 to #3045404 using
carriage bolts, flat washers and lock nuts as shown
below. Adjust mounts #3034257, so they touch spreader
body as shown in picture below. Weld mounts to spreader
body. Tighten nuts evenly to secure tank on spreader.
3032330
Reservoir
3045404 Brace
3/8-16 X 2.50
Carriage Bolt
3/8-16 Nylock
Nut
3/8 Flat Washer
Weld Mount 3034257
to Hopper. Longer Leg
on Bottom
5. Plumb: Reservoir, ball valve, filter, pump enclosure, and
spray nozzles according to plumbing schematic using
supplied fittings, hose, and hose clamps. Do not use
Teflon tape on threads. Use liquid thread sealant.
Cab Controller Installation
1. Install cab controller (#WSE1) in cab for conve-
nient driver operation. Mounting bracket and fasteners
included.
2. Route 8' wire harness (#WSE24) under dash from con-
troller (#WSE1) to truck’s fuse panel.
3. Ground “black” wire from controller to truck frame or
truck’s battery (not dash).
4. Attach “green” wire in 8' wire harness (#WSE24) to a
fused and keyed 15 Amp hot wire circuit.
5. Connect main power “white” wire in 8' wire harness
(#WSE24) to fuse box that is “hot” full time or to battery
“positive”.
6. Route the 25' wire harness (#WSE25) from the rear
of the spreader to the cab. Plug connector on controller
(#WSE1) to the connector on pump harness (#WSE25).
9049 Tyler Blvd. • Mentor, Ohio 44060
Phone (440) 974-8888 • Fax (800) 841-8003
www.buyersproducts.com
2
Prewet Plumbing Diagram
Filter/Valve Assembly
WSE9
WSE30
WSE6168
WS E11
WSE2
WSE10
WSE2 to WSE22
from
3010816
Reservoir
#3010816
Ball Valve #WSE10
Filter #WSE11
Reservoir
#3010816
Ball Valve #WSE10
Filter #WSE11
Pump Enclosure #WSE22
Pump #WSE3
Pressure Switch #WSE4
25' Harness
#WSE25
8' Harness
#WSE24
Controller
#WSE1
Spray Nozzles
3
Cut From
WSE6300 WSE33 WSE33
WSE33
3000269
WSE34 WSE13
WSE7
WSE9 WSE9 WSE9
WSE15
WSE14
3000269
WSE7
WSE15
WSE14
CUT FROM
WSE6300
WSE9
Cut from
WSE6300 WSE55
WSE23 WSE23
Cut from
WSE6300
WSE9 WSE9 WSE9
WSE70 WSE69 WSE41
Nozzle Assembly
Liquid Spray System Operating Instructions
1. Read all instructions before operating. Always wear
hand, eye, and skin protection when working with
de-icing chemicals. Make sure everyone is standing clear
of liquid spray system before operating.
2. Inspect all plumbing for leaks.
3. Open ball valve (#WSE10) at the reservoir.
4. Make sure reservoir has adequate supply of clean
de-icing liquid. Do not operate pump without liquid.
5. Before turning the cab controller on, turn the black
speed control knob counter clockwise until it stops to set
the pump at the slowest speed.
6. To energize system, turn red power button to illuminate
LCD screen “on” position.
7. Increase pump speed to desired liquid spray
application rate by turning black knob clockwise.
8. If the red low pressure warning light/alarm comes on,
the reservoir is empty or the pump is off. Do not operate
pump without liquid. Note: Low pressure light and alarm
will sound each time system is started. This is normal
and occurs until sufficient pressure is achieved to open
pressure switch (turning off light/buzzer).
9. Close ball valve (#WSE10) at the reservoir when not in use.
Liquid Spray System Trouble Shooting Guide
Motor & Pump Operate Erratically: 1,2,3,4,5 (Possible Problem)
Motor runs – Pump does not: 1,2,3,4,5,6,7 (Possible Problem)
Motor & Pump fail to operate: 8,9,10,11,12 (Possible Problem)
POSSIBLE PROBLEM: REPAIR:
1. Little or no de-icer in tank/s ....................................................................Fill
2. Clogged filter...................................................................................... Clean
3. Clogged Nozzles................................................................................. Clean
4. Damaged suction hose....................................................................Replace
5. Ruptured pump diaphragm..............................................................Replace
6. Ball valve is closed at tank/s ......................................................Open valve
7. Frozen parts ..................................................................................Thaw out
8. Bad electrical connection .................................................................Inspect
9. Motor failure- burned/seized ...........................................................Replace
10. Cab controller on-off switch not turned on .................................... Turn on
11. Bad cab controller on-off switch....................................................Replace
12. Blown fuse in cab controller or fuse panel .........................Inspect/replace
Liquid Spray System Routine Maintenance
CAUTION
Always wear hand, eye, and skin protection when working with
de-icing chemicals. Use extreme care!
RESERVOIR:
-Inspect fittings for leaks from cracks or looseness
-Inspect filler/breather for cracks. Depress breather to
check for adequate spring pressure or binding
PLUMBING:
-Inspect hoses/fittings/ball valve for leaks, cracks,
looseness, chafing, binding etc.
FILTER:
-Remove and clean filter element every 8 to 10 hours or
as needed depending on how clean de-icing liquid is
PUMP-PRESSURE SWITCH & ENCLOSURE:
-Inspect wiring for wear and loose or corroded connections
-Inspect door and gasket to prevent corrosion
NOZZLES:
-Inspect operation for even spray pattern. Remove and
clean as needed
CAB CONTROLLER:
-Inspect lights, switch, and flow control knob
-Inspect wire harness and connections for wear and
loose or corroded connections
CLEANING:
-Wash with hot water and soap after each use
STORAGE:
-Store inside to prevent freezing
-
Drain liquid de-icer from tank/s and hoses when not in use
for more than two days or during extremely low temperatures
-RV anti-freeze or windshield washer fluid should be run
through the system for several minutes to flush de-icer
from the system to prevent component freezing especially
for end of season storage
43034261_C
Bill of MaterialsParts Diagram
ITEM
PART NO. QTY. DESCRIPTION
1LS102 1 ENCLOSURE ASSY, WETTING SYST
23012164 1 PLUG, SQUARE HEAD, 3/4 NRT
33032330 2 RESERVOIR, 160 GAL ROLY, COMBO BODY
43034829 2 RAN WELDMENT
53045404 2 BRACE, WELDMENT
63034257 4 TANK MOUNT MDS
7
3011044
4 LID 5"W/ BALL CHECK VENT
8
3020600
4 BOLT, CRG, 3/8-16x2.50 SST
9
FWF038100007SS
4 WASHER, FLAT 3/8 USS SST
10
FNE038016044SS
4 NUT, NYLOCK 3/8- 1 6X7/16 SST
11 3034260 1 BRACKET ENCLOSURE LS11
12 3013075 1 PALLET, MD68/MD75/MD80 MOLDBOARDS
13 3045405 2 GUSSET SIDE, PAN
WS E 2 4 NIPPLE, HEX 3/4 X 1/2 POLY
WS E 7 2 NOZZLE BODY, BRASS
WS E 9 10 CLAMP, HOSE
WSE10 2 VALVE BALL, 1/2 NPT, POLYPROPYLENE
WSE11 2 FILTER, 3/4 NPT, 6 GPM, 300 MICRON,POLY
WSE13 2 ELBOW, BRASS 1/4 NPTF X 1/4 NPTF
WSE14 2 NOZZLE CAP
WS E15 2 RUBBER, NOZZLE
WSE24 1 HARNESS, WIRE W/ CONNECTOR 8 FT
WSE30 2 BARB,HOSE 3/4 MNPT X 1/2 HB
3000165 2 LABEL, 1" X 3" ADHESIVE
3009750 1 DECAL, LIQUID SYSTEM
WSE1 1 CONTROLLER, WET SPRAY SYSTEM
WSE33 6 BARB,HOSE 1/4 MNPT X 1/2 HB, BRASS
WSE34 2 TEE,1/4 FNPT X 1/4 FNPT X 1/4 FNPT,BRASS
WSE6168 1 HOSE POLY 1/2 X 168 IN
CTIOBX 1 BOX, 17-1/4 X 13-1/2 X I/-I/4 200# RSC
30 1842 1 1 ANTI SEIZE LUBRICANT POUCH 5 GRAMM
SAFETY ALERT SYMBOL
CAUTION
RESERVOIR & COMPONENTS MAY
CONTAIN HAZARDOUS MATERIAL.
HANDLE WITH CARE.
This Symbol Means
ATTENTION!
Please Read & Understand Completely
Before Operating!
EQUIPMENT INSTALLERS & OPERATORS:
TURN OFF ALL POWER BEFORE PERFORMING ANY SERVICE OPERATIONS.
• Follow Recommended Operating Procedure.
• Keep Equipment In Safe Operating Condition At All Times.
• Recognize & Avoid Hazards While Operating, Servicing and Maintaining Equipment.
Internal Components of LS102
WSE21 CONNECTORS
WSE40
WSE19 TEE
WSE20
WSE4
WSE39
ENCLOSURE
PRESSURE SWITCH
REDUCER BUSHING
WSE18
WSE3 PUMP
WSE41
HOSE BARB
HOSE BARB
WSE47
WIRE HARNESS STRAIN RELIEF
WARRANTY
Buyers Products Co. warrants all truck/trailer hardware manufactured or dis-
tributed by it, to be free from defects in material and workmanship for a period
of one year from date of shipment. Parts must be properly installed and used
under normal conditions. Any product which has been altered, including modi-
fication, misuse, accident or lack of maintenance will not be considered under
warranty. Normal wear is excluded. The sole responsibility of Buyers
Products Co. under this warranty is limited to repairing or replacing any
part or parts which are returned, prepaid, and are found to be defective
by Buyers Products Co. Authorization from Buyers Products Co. must be
obtained before returning any part. No charges for transportation or labor
performed on Buyers’ products will be allowed under this warranty.
9049 Tyler Blvd. • Mentor, Ohio 44060
Phone (440) 974-8888 • Fax (800) 841-8003
www.buyersproducts.com

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