BVA Hydraulics P570FP User manual

Printed in Taiwan
Maximum Operating Pressure 10,000 PSI
MODEL: P570FP
Foot Pump,
Instruction Manual
SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153
Tel: [phone] * Fax: [phone]
E-mail: [email protected] Website: www.bvahydraulics.com
P570FP-M0_082019
This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury or death.
!
File name: H1831_1812OUT
Date: 2018.12.14
Drawn By: TOM
Checked By:
Approved By:
Model No. H1831

2
SAFETY AND GENERAL INFORMATION
Save these instructions. For your safety, read and understand the information contained within. The owner and operator shall
have an understanding of this product and safe operating procedures before attempting to use this product. Instructions and
safety information shall be conveyed in operator’s native language before use of this product is authorized. Make certain that
the operator thoroughly understands the inherent dangers associated with the use and misuse of the product. If any doubt exists
as to the safe and proper use of this product as outlined in this factory authorized manual, remove from service immediately.
Inspect before each use. It is recommended that, prior to each use, an inspection be done by qualied personnel and that any
missing or damaged parts, decals, warning/safety labels or signs be replaced with factory authorized replacement parts only. Any
pump that appears to be damaged in any way, is worn, leaking or operates abnormally shall be removed from service immediately
until such time as repairs can be made. Owners and operators of this equipment shall be aware that the use and subsequent
repair of this equipment may require special training and knowledge.
PRODUCT DESCRIPTION
BVA Hydraulic Foot Pump model P570FP supplies compressed hydraulic uid to compatible applications i.e. rams, presses,
spreaders, compactors and crimping machines, anywhere that 10,000 PSI of uid pressure is needed. Special skill, knowledge
and training may be required for a specic task and the product may not be suitable for all the jobs described above. Unsuitable
applications would include applications that call for a device to move, level or support persons, animals, hazardous materials,
mobile homes/ dwellings in general, mirrors and/or plate glass, and/or to connect/secure hatches, components, etc. between
bulkheads. The user must ultimately make the decision regarding suitability of the product for any given task and assume the
responsibility of safety for himself and others in the work area.
WARNING: Always check connections before using. Alteration of these products is strictly prohibited. Use only those
adapters and attachments provided and approved by the manufacturer.
WARNING: To reduce the risk of personal injury and/or property damage, ensure that the rated working pressure of each
pressurized attachment be equal to or greater than the rated working pressure developed by the hydraulic pump.
CAUTION: Never attempt to return more oil to the reservoir than it is capable of holding.
!
!
SPECIFICATIONS
Model
Usable
Oil
Capacity
(in3)
Pressure Rating
(psi)
Oil Displacement
per Stroke (in3)
Max
Handle
E󰀨ort
(Lbs)
Piston
Stroke
(in)
Weight
(Lbs)
1st
Stage
2nd
Stage
1st
Stage
2nd
Stage
P570FP 30.5 200 10,000 0.81 0.14 127.2 0.82 18.0
!
Frame
Pedal Hook
Release Pedal
Return Spring
Oil Outlet Port,
3/8”-18NPTF (not shown)
Oil Filler
Screw / Vent
Pedal
Figure 1 –Model P570FP Components

3
• Study, understand, and follow all
instructions provided with and on this
device before use.
• All WARNING statements must be
carefully observed to help prevent
personal injury.
•
No alteration shall be made to this
device.
• Always wear protective gear when
operating hydraulic equipment.
• Keep hydraulic equipment away from
ames and heat. Hydraulic uid can
ignite and burn. Do not operate if
leaks are detected.
• Crush Hazard. Keep hands and feet
away from loading area. Avoid pinch
points or crush points that can be
created by the load, cylinder, or any
equipment of system.
• To avoid crushing and related injuries:
NEVER work on, under or around
a lifted load before it is properly
supported by appropriate mechanical
means. Never rely on hydraulic
pressure alone to support load.
!WARNING
HYDRAULIC PUMPS
•
The user must be a qualied operator familiar with the
correct operation, maintenance, and use of pumps. Lack of
knowledge in any of these areas can lead to personal injury.
• Do not exceed rated capacity of the pump or any equipment
in the system.
• Never attempt to lift a load weighing more than the capacity
of the cylinder.
• Burst hazard exists if hose or connection pressure exceeds
rated pressure.
•
Inspect pump, cylinder, hoses and connections before each
use to prevent unsafe conditions from developing. Do not use if
they are damaged, altered or in poor condition. Do not operate
the system with bent or damaged coupler or damaged threads.
• Never hold or stand directly in line with any hydraulic
connections while pressurizing.
•
Use gauge or other load measuring instrument to verify load.
• Never attempt to disconnect hydraulic connections under
pressure. Release all line pressure before disconnecting
hoses.
• Do not subject the pump and its components
to shock loads.
•
Use only approved accessories and approved hydraulic uid.
• Never attach ANY component not authorized by manufacturer.
• Always ensure that the chosen application is stable to work
on and around.
• Do not connect to application which can return more oil to
the reservoir than the pump reservoir can hold.
• Do not connect pump to hydraulic system powered by
another pump.
• This device is not suitable for use as support device! As
the system load is lifted, use blocking and cribbing to guard
against a falling load.
• All personnel must be clear before lowering load or
depressurizing the system.
• Never try to disassemble a hydraulic cylinder, refer repairs
to qualied, authorized personnel.
HYDRAULIC HOSES & FLUID TRANSMISSION LINES
• Avoid short runs of straight line tubing. Straight line runs
do not provide for expansion and contraction due to
pressure and/or temperature changes.
• Reduce stress in tube lines. Long tubing runs should be
supported by brackets or clips. Before operating the
pump, tighten all hose connections with proper tools. Do
not overtighten. Connections should only be tightened
securely and leak-free. Overtightening can cause
premature thread failure or high pressure ttings to burst.
• Should a hydraulic hose ever rupture, burst or need to be
disconnected, immediately shut o󰀨 the pump and release
all pressure. Never attempt to grasp a leaking pressurized
hose with your hands. The force of escaping hydraulic uid
can inict injury.
• Do not subject the hose to potential hazard such as re,
sharp objects, extreme heat or cold, or heavy impact.
• Do not allow the hose to kink, twist, curl, crush, cut or bend
so tightly that the uid ow within the hose is blocked or
reduced. Periodically inspect the hose for wear.
• Do not pull, position or move setup by the hose.
• Hose material and coupler seals must be compatible with
hydraulic uid used. Hoses also must not come in contact
with corrosive materials such as battery acid, creosote-
impregnated objects and wet paint. Never paint a coupler
or hose.
•
FAILURE TO HEED THESE WARNINGS MAY RESULT IN
PERSONAL INJURY AS WELL AS PROPERTY DAMAGE.

4
BEFORE USE
1. Before using this product, read the instruction manual completely and familiarize yourself thoroughly with the product, its
components and recognize the hazards associated with its use.
2. Verify that the product and the application are compatible. Inspect before each use. Do not use if bent, broken, leaking or
damaged components are noted.
3. Replace worn or damaged parts and assemblies with BVA Hydraulics Authorized Replacement Parts only (See Replacement
Parts Section). Lubricate as instructed in Maintenance Section.
4. Ensure method of conrming load is accurate and working properly. Have gauge or load cell accuracy veried by qualied
personnel on a yearly basis.
5.
Pumps should be stored where protected from the elements, abrasive dust, and damage. Pumps can be stored horizontally
or vertically.
SETUP
1. Pull spring loaded lock pin, pivot toward rear to unlock the handle.
2. Remove shipping plug and replace with air vent screw.
3. Pull vent screw counter-clockwise before use, press down when moving or storing the pump.
4. Carefully remove the threaded plug from oil outlet port.
5. Connect coupler, tting or hose of matching threads. Install in-line pressure gauge.
NOTICE: Use an approved, high-grade pipe sealant to seal all hydraulic connections
6. Check for leaks in system and have repaired by qualied personnel as needed. Before repairs are made, depressurize system
by opening the release valve counterclockwise, but no more than 2 full turns.
OPERATION
WARNING: ALWAYS monitor pressure, load or position using suitable equipment. Pressure may be monitored by means
of an optional manifold and gauge. Load may be monitored by means of a load cell and digital indicator. Correct application
position can only be determined by the operator of the equipment.
1. Connect the pump to suitable application.
2. Ensure the oil level is correct and the system ttings and connections are leak
free before operating the pump.
3. Pump may be used in horizontal and vertical position.
4. Close release valve by turning it clockwise. Finger tight ONLY. Using tools on
release valve can damage it and cause the pump to malfunction.
5. Pump handle until desired pressure, load or position is reached.
6. Pressure will maintain until the release valve is opened.
7. To retract application, turn the release valve knob slowly counterclockwise (never
more than 2 full turns).
CAUTION: NEVER operate pump with release valve closed and disconnected from application. If operated in this condition,
the hose and connections become pressurized. This increases burst hazard. Damage may occur to pump and its components.
!
!

5
MAINTENANCE
1. Inspect hoses and connections daily. Replace damaged
components immediately with BVA Hydraulics Replacement
Parts only.
2. Tighten connections as needed. Use pipe thread sealing
compound when servicing connections.
3. Use only good quality hydraulic uid. We recommend Mobil
DTE 13M or equivalent. Never use brake uid, transmission
uid, turbine oil, motor oil, alcohol, glycerin etc. Use of
other than good quality hydraulic oil will void warranty and
damage the pump, hose, and application.
Adding Hydraulic Fluid
1. Depressurize and disconnect hydraulic hose from
application.
2. With pump in its upright, horizontal position, remove vent
plug located on top of the reservoir.
3. Use a small funnel to ll reservoir to within 1/4” (6 mm) of
the opening.
4. Wipe up any spilled uid and reinstall the vent screw.
Changing Hydraulic Fluid
For best results, change uid once a year.
1. Remove vent screw and pour used uid into a sealable
container.
2. Dispose of uid in accordance with local regulations.
3. Fill with a good quality hydraulic jack oil as recommended
above. Reinstall vent screw.
Lubrication
Use a light machine oil to lubricate pivot points, hinges etc.
Storage
1. When not in use, depressurize and disconnect hoses
from application.
2. Wipe clean, throughly
3. Store in clean, dry environment. Avoid temperature
extremes. Lock handle into position using the spring loaded
locking pin mechanism.
4. Shield pump with a protective cover.
TROUBLESHOOTING GUIDE
The following information is intended as an aid in determining if problem exists. Pumps should be repaired only by authorized
BVA Service Center. For repair service, contact service center in your area.
Symptom Possible Causes Corrective Action
Erratic application action
• Air in the system.
• External leak.
• Internal hydraulic leak.
• Vent the system.
• Tighten all connections.
• Contact service center.
Application does not extend,
move or respond to pressurized
uid
• Overload condition.
• Release valve not closed.
• Loose couplers/connections.
• Faulty couplers/connections.
• Pump malfunction.
• Remedy overload condition.
• Ensure release valve closed.
• Tighten couplers/connections.
• Replace couplers/connections.
• Contact service center.
Application responds to
pressurized uid, but system does
not maintain
pressure
• Overload condition.
• Release valve not closed.
• Pump or valve malfunction.
• Application/connection leaking.
• Remedy overload condition.
• Ensure release valve closed.
• Contact Service Center.
• Replace application/connection.
Application responds slower than
normal
• Loose connection or coupler.
• Restricted hydraulic line or tting.
• Application/connection leaking.
• Tighten connection or coupler.
• Clean and replace if damaged.
• Replace application/connection.
Application does not return uid to
pump (i.e. cylinder will not retract)
• Malfunctioning coupler, damaged
application.
• Reservoir overlled
• Secure load by other means. Open
release valve, depressurize pump and
hose, remove coupler and/or application,
then renew or replace.
• Secure load by other means. Open
release valve, depressurize pump and
hose, remove application, then drain
uid to proper level.
Poor performance • Fluid level in pump is low. • Ensure proper uid level.

6
Parts Illustration
Note: Not all components of the pump are replacement items, but are illustrated as a
convenient reference of location and position in the assembly sequence.
MODEL: P570FP
Foot Pump
Service Parts
SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153
Tel: [phone] * Fax: [phone]
E-mail: [email protected] Website: www.bvahydraulics.com
Note: To ensure safe and reliable performance, replace worn or damaged parts with BVA Hydraulics Authorized
Replacement Parts only.
1
3
13
11
8
3
18
24

7
Parts List
Note: Not all components of the pump are replacement items, but are illustrated as a
convenient reference of location and position in the assembly sequence.
MODEL: P570FP
Hand Pump
Service Parts
SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153
Tel: [phone] * Fax: [phone]
E-mail: [email protected] Website: www.bvahydraulics.com
(*) - indicates items included in, and available only as
part of Repair Kit
N/A - part is not available as replacement
Item Part No. Description Qty
1 N/A Base Assy., see page #8 &
#9 for detail 1
2 H18-3-3103-101 U-Steel Frame 1
3 605-3-0060-005 Spring Washer 4
4 649-1-0060-407 Screw 4
5 H18-6-3106-105 End Cap 2
6 H18-5-4401-308 Steel Bar 1
7 511-7-0090-403 O-ring 1
8 N/A Tube 1
9 H18-6-3108-109 Hook 1
10 * Washer 1
11 H18-6-2122-209 Supporting Base 1
12 H18-4-1905-103 Air Vent Assy. 1
13 * Special Washer 1
14 671-2-0100-205 Nut 1
15 661-2-0060-018 Nut 4
16 H18-6-2124-203 Support Plate 1
17 651-1-0050-103 Screw 2
18 P570FP-18 Foot Pedal Hardware Assy. 1
24 H18-3-3111-100 Foot Pedal 1
27 532-2-0280-108 Torsion Spring 1
* H18-3-9931-108 Repair Kit 1

8
Parts Illustration
Note: Not all components of the pump are replacement items, but are illustrated as a
convenient reference of location and position in the assembly sequence.
MODEL: P570FP
Foot Pump
Service Parts
SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153
Tel: [phone] * Fax: [phone]
E-mail: [email protected] Website: www.bvahydraulics.com
1
22
24
26
28
2
6
12
11
10
8
14
16
18
20
21
4

9
Item Part No. Description Qty
1 N/A Base 1
2 N/A Base Plate 1
3 651-1-0050-103 Screw 3
4 532-8-0050-024 Filter 1
5 H18-4-1901-105 High Pressure Valve Assy. 1
6 H18-4-1902-208 Low Pressure Valve Assy. 1
7 * Washer 1
8 601-7-0008-009 Steel Ball 2
9 552-2-0061-102 Bevel Compressing Spring 2
10 601-7-0012-000 Steel Ball 2
11 552-2-0080-106 Bevel Compressing Spring 2
12 * Special Washer 2
13 H18-6-1215-100 Nut 2
14 * O-ring 1
15 * Back-up Ring 1
Parts List
Note: Not all components of the pump are replacement items, but are illustrated as a
convenient reference of location and position in the assembly sequence.
MODEL: P570FP
Foot Pump
Service Parts
SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153
Tel: [phone] * Fax: [phone]
E-mail: [email protected] Website: www.bvahydraulics.com
Item Part No. Description Qty
16 * Back-up Ring 1
17 * O-ring 1
18 H28-4-4406-108 Piston Assembly 1
19 H18-6-2114-402 Fixing Pillar 1
20 644-1-0060-071 Screw 1
21 D05-6-1001-106 Nut 1
22 * Special Washer 1
23 H18-6-2115-303 Hollow Screw 1
24 601-7-0007-007 Steel Ball 1
25 532-2-0330-107 Torsion Spring 1
26 * O-ring 1
27 H18-6-3101-105 Release Valve Assembly 1
28 P570FP-28 Release Pedal Assembly 1
* H18-3-9931-108 Repair Kit 1

10
LIMITED LIFETIME WARRANTY
BVA Hydraulics®, represented in the United States by SFA Companies [“SFA”] warrants this product to be free from defects in
material and workmanship for the life of the product as long as the original purchaser owns the product. The warranty is non-
transferable and is subject to the terms, exclusions, and limitations described below:
• Damaged components, including but not limited to bent rams, dented or crushed cylinder walls, broken welds or couplers as
well as worn out seals, o-rings and springs are the result of misuse and not covered by warranty and BVA Hydraulics will not
provide any warranty credit for such damaged components.
• This warranty does not cover ordinary wear and tear, overloading, alterations (including repairs or attempted repairs not
performed by BVA Hydraulics or one of its authorized personnel), improper uid use, or use of the product in any manner for
which the product was not intended or the use of which is not in accordance with the instructions or warnings provided with
the product.
• In the unlikely event that a BVA Hydraulics product fails due to material defect in workmanship, you may contact SFA for
disposition. In such cases, the customer’s sole and exclusive remedy for any breach or alleged breach of warranty is limited
to the repair or replacement of the defective product.
• Under no circumstances is BVA Hydraulics liable for any consequential or incidental damage or loss whatsoever.
• THIS WARRANTY IS LIMITED TO NEW PRODUCTS SOLD THROUGH AUTHORIZED DISTRIBUTORS AND OTHER
CHANNELS DESIGNATED BY BVA HYDRAULICS. NO AGENT, EMPLOYEE OR OTHER REPRESENTATIVE OF BVA
HYDRAULICS IS AUTHORIZED TO MODIFY THIS WARRANTY.
• THE FOREGOING IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER EXPRESS AND IMPLIED WARRANTIES, INCLUDING
BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FOR A FITNESS FOR A PARTICULAR
PURPOSE.
• Components not manufactured by BVA Hydraulics including certain motor systems, gasoline engines, and others are not
covered by this warranty and instead are covered by the manufacturer’s separate manufacturer’s warranty provided in the
package.
• BVA Hydraulics’ liability in all cases is limited to, and will not exceed the purchase price paid for the product.
SFA Companies
10939 N. Pomona Ave. Kansas City, MO 64153
Tel: [phone]
E-mail: [email protected]

11
SFA Companies
10939 N. Pomona Ave. Kansas City, MO 64153
Tel: [phone]
E-mail: [email protected]
NOTES:

12
SFA Companies
10939 N. Pomona Ave. Kansas City, MO 64153
Tel: [phone]
E-mail: [email protected]
NOTES: