BWO CONTROL SYSTEM 900 Manual

Hardware Installation
1 Introduction
2 Chassis
3 Power units
4 Central units
5 CNC axis modules
6 Positioning modules
7 Digital I/O modules
8 Analog I/O modules
9 Communication modules
10 Operating panels
11 Connectings
CONTROL SYSTEM 900

1 - 1
INTRODUCTION
Edition 12.2005
1. Introduction
1.1 Composition of the modules 1 - 2
1.2 Technical data of the modules 1 - 6
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1 - 2
INTRODUCTION
Edition 12.2005
1.1 Composition of the modules
Module Short Art. no. Description
name in paragraph
Chassis
Chassis 1 slot with double connector plug (for PLC CPU) 083579 2
Chassis 1 slot 083580 2
Chassis 2 slots 083581 2
Chassis 4 slots 083582 2
Chassis 8 slots 083583 2
Buffer battery PB 083678 2
Bus terminal BA 083679 2
Cover trim for empty slot 084 102 2
Potential neutralization 083 920 2
Coupling mudules KOP 084 036 2
Power units
Power unit 4 A NG4 083314 3
Power unit 8 A NG8 083547 3
Power unit 16 A NG16 083548 3
Power unit 24 A NG24 084242 3
Central units
CNC 32Bit ETH Standard version CNC 085003 4
CNC E 32Bit ETH Export version CNC E 085008 4
CNC 64Bit ETH Standard version CNC 085004 4
CNC E 64Bit ETH Export version CNC E 086004 4
CNC 32Bit Standard version CNC 083671 4
CNC E 32Bit Version with reduced function range CNC E 088671 4
CNC 64Bit Standard version CNC 084564 4
PLC 16k commands PLC 083544 4
PLC 64k commands PLC 084439 4
CEA 16 inputs, 8 outputs, power unit 4 A CEA 083543 4

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INTRODUCTION
Edition 12.2005
1.1 Composition of the modules (continued)
Module Short Art. no. Description
name in paragraph
Peripheral interface adapter
Slot for operating panel TTY - 20mA 083589 4
Slot for operating panel RS232 - V24 083897 4
Slot for operating panel RS422 084589 4
Slot for operating panel RS422/485 084539 4
Axial modules
1 axis, analog, passive, incremental AAZ1 083637 5
2 axes, analog, passive, incremental AAZ2 083705 5
4 axes, analog, passive, incremental AAZ4 083549 5
2 axes, analog, passive, absolute, SSI AZA2 083937 5
4 axes, analog, passive, absolute, SSI AZA4 083936 5
8 axes, digital, passive SERC 084544 5
3 axes, passive, step-motor module ASM3 084079 5
POS modules
3 axes, standard design, analog, incremental POS 083545 6
3 axes, high-performance design, analog, incremental POS 083672 6
3 axes, standard design, analog, SSI POA 083673 6
3 axes, high-performance design, analog, SSI POA 083674 6
3 axes, 1 spindle, standard design, digital POD 083546 6
3 axes, 1 spindle, high-performance design, digital POD 083675 6
3 axes, standard design, step-motor module SMM 083676 6
3 axes, high-performance design, step-motor module SMM 083677 6

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INTRODUCTION
Edition 12.2005
1.1 Composition of the modules (continued)
Module Short Art. no. Description
name in paragraph
Digital input/output modules
Input/output module, 16 inputs, 16 outputs (0.5A) AEK 083950 7
Input/output module, 16 inputs, 16 outputs (0.5A), fast SEA 084126 7
Input module, 32 inputs EK 083946 7
Output module, 32 outputs (0.5A) AK 083942 7
Output module, 16 outputs (2A) AK2 083541 7
Relay module, 16 outputs AKR 083540 7
Analog input/output modules
Digital-analog converter, twofold DAW2 083706 8
Digital-analog converter, fourfold DAW4 083736 8
Analog-digital converter, fourfold ADW4 083755 8
Communication modules
Module for user specific records COM 083708 9
Module for active EtherNet connection, SINEC H1 RJ45 ETH 084185 9
Module for active EtherNet connection, universal ETH 084309 9
Module for AS interface with 1 master AS-I 084187 9
Module for AS interface with 2 masters AS-I2 084425 9
CAN applications CAN 084489 9

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INTRODUCTION
Edition 12.2005
1.1 Composition of the modules (continued)
Module Short Art. no. Description
name in paragraph
Operating panels CNC
CNC with color LC display and Touch screen 6,5" CNC 910 085002 10
CNC with color LC display and Touch screen 10" CNC 920 800048 10
machine operating panel 800047 10
CNC with color LC display and Touch screen 10" CNC 930 / 10 800259 10
and integrated industrial PC
machine operating panel 800047 10
CNC with color LC display and Touch screen 15" CNC 930 / 15 800070 10
and integrated industrial PC
machine operating panel 800069 10
Operating device with color LC display CNC 900 10
Operating device with color LC display
and integrated industrial PC CNC900C 10
Operating panels RC
RC with color LC display and Touch screen 6,5"
version standard RC 910 085001 10
version with handwheel RC 910 085005 10
version with joystick RC 910 085006 10

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INTRODUCTION
Edition 12.2005
1.2 Technical data of the modules
Chassis Having 1, 2, 4 and slots for plugging in the modules.
The chassis can be combined optionally by means of plug-in connections.
Power units
NG4 +5V / 4A and ±15V / 0.2A
NG 8 +5V / 8A and ±15V / 0.5A
NG 16 +5V / 16A and ±15V / 1.0A
NG 24 +5V / 24A and ±15V / 1.5A
Central units
CNC 32Bit ETH CPU for all CNC Functions and integrated PLC Functions,
CNC E 32Bit ETH User memory 1,5MB for NC programs and parameters,
Flag memory 60kB, Parameter 30,000,
Channels 4, axes 16,
Chassis with 1 slot (art. No. 083580)
CNC 64Bit ETH CPU for all CNC Functions and integrated PLC Functions,
CNC E 64Bit ETH User memory 3MB for NC programs and parameters,
Flag memory 60kB, parameter 60,000,
Channels 8, axes 32,
Chassis with 1 slot (art. No. 083580)
CNC (32Bit) CPU for complex CNC tasks as well as optionally for integrated PLC tasks,
CNC E (32Bit) User memory of 1,5MB for NC programs and parameters,
Flag memory 60kB, parameter 30,000,
CNC: Channels 4, axes 16,
CNC E: Channels 2, axes 8,
Chassis with 1 slot, art. No. 083580
CNC (64Bit) CPU for complex CNC tasks as well as optionally for integrated PLC tasks,
User memory of 3MB for NC programs and parameters,
Flag memory 60kB, parameter 60,000,
Channels 8, axes 32,
Chassis with 2 slots, art. No. 083581

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INTRODUCTION
Edition 12.2005
1.2 Technical data of the modules (continued)
Central units
PLC (16k/64k) CPU for the whole of PLC tasks as well as for NC tasks by means of
POS modules, flag memory of 60kB, program memory for 16k/64k of instructions,
Chassis with 1 slot with double connector, art. no. 083579
CEA CPU for inferior PLC tasks as well as for NC tasks by means of POS modules,
flag memory of 60kB, program memory for 16k of instructions, 16 inputs, 8
outputs (0.5A), integrated power unit for +5V / 4A and ±15V / 0.2A, chassis with
1, 2, 4 or slots, each time at the 1st slot.
Axial modules
AAZ1 Passive axial module for 1 analogly selected axis, incremental
AAZ2 Passive axial module for 2 analogly selected axes, incremental
AAZ4 Passive axial module for 4 analogly selected axes, incremental
AZA2 Passive axial module for 2 analogly selected axes, absolute
AZA4 Passive axial module for 4 analogly selected axes, absolute
SERC Passive axial module for 8 digitally selected axes
ASM for 3 step motors
POS modules
Standard design CPU for autonomous interpolation and positioning adjustment
High-performance design CPU with co-procesor for autonomous interpolation and positioning
adjustment, tool offset compensation and parametric computation
POS for 3 analogly selected axes by means of incremental measuring systems
POA for 3 analogly selected axes by means of absolute measuring systems SSI
SMM for 3 step motors

1 - 8
INTRODUCTION
Edition 12.2005
1.2 Technical data of the modules (continued)
Digital input / output modules
EK 32 inputs
AEK 16 inputs, 16 outputs (0.5A) input delay approx. 3ms
SEA 16 inputs, 16 outputs (0.5A) input delay approx. 0,15ms
AK 32 outputs (0.5A)
AK2 16 outputs (2A)
AKR 16 outputs
Analog input / output modules
DAW2 with 2 analog outputs
DAW4 with 4 analog outputs
ADW4 with 4 differential inputs for the digitization of an analog voltage
Communication modules
COM Module for user specific records for connecting bar code readers,
for particular serial coupling arrangements etc.
ETH Module for active EtherNet connection
AS-I Module for AS interface with 1 master
AS-I2 Module for AS interface with 2 masters
CAN Module for CAN Applications

1 - 9
INTRODUCTION
Edition 12.2005
Operating panels RC
RC 910 Standard design and version with handwheel as well as with joystick,
Color LCD (TFT), VGA Graphic (640 x 480), 6.5", 256 off 4096 colours,
Touch screen with resolution1024 x 1024.
Run-time memory DRAM with 16MB,
Flash disk memory with 8MB for operating system and control surface.
42 function keys, of it 10 freely shapable,
PLC keys with display on LCD Display.
Emergency stop switch, key-operated switsch, Override Potentiometer.
1 EtherNet interface RJ45, 1 serial interface (V24 / RS422).
Operating panels CNC
CNC 910 Standard design
Color LCD (TFT), VGA Graphic (640 x 480), 6.5", 256 off 4096 colours,
Touch screen with resolution 1024 x 1024.
Run-time memory DRAM with 16MB,
Flash disk memory with 8MB for operating system and control surface.
42 function keys, of it 15 freely shapable,
PLC keys with display on LCD Display.
Emergency stop switch, key-operated switsch, Override Potentiometer.
1 EtherNet interface RJ45, 1 serial interface (V24 / RS422).
CNC 920 Standard design
Color LCD (TFT), VGA Graphic (640 x 480), 10.4", 256 off 4096 colours,
Touch screen with resolution 1024 x 1024.
Run-time memory DRAM with 16MB,
Flash disk memory with 8MB for operating system and control surface.
42 function keys, of it 15 freely shapable,
PLC keys with display on LCD Display.
1 EtherNet interface RJ45, 1 serial interface (V24 / RS422).
Separate machine operating panel
Emergency stop switch, key-operated switsch,
Override Potentiometer, illuminated push button.
1.2 Technical data of the modules (continued)

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INTRODUCTION
Edition 12.2005
1.2 Technical data of the modules (continued)
Operating panels CNC
CNC 930 Operating panels in two versions
CNC 930/10 LCD-Bildschirm TFT 10"
Resolution / colours 640 x 480 / 16Bit
Touch screen resolution 1024 x 1024
CNC 930/15 LCD-Bildschirm TFT 15"
Resolution / colours 1024 x 768 / 16Bit
Touch screen resolution 1024 x 1024
Processor CPU Pentium compatibly 1 GHz
Memory RAM memory 512 MB
Hard disk 20 GB
42 function keys, of it 15 freely shapable
PLC Keys with display on the LCD Display
1 Ethernet 10/100 Mbit, 1 serial interface, 4 USB
1 PS/2 mouse / keyboard Potentiometer / handwheel / key-operated switsch
SVGA monitor
Machine operating panel separately
1 emergency stop, 1 key-operated switsch with CNC 930/10,
2 key-operated switsches with CNC 930/15, 2 potentiometers,
1 illuminated push button

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INTRODUCTION
Edition 12.2005
1.2 Technical data of the modules (continued)
Operating panels CNC
CNC 900 Wide Color LCD (TFT), VGA Graphic (640 x 480),
Function keys, cursor keys and numeric key block,
Separate ones keys for the axis selection and keys for machine functions,
Peripheral device interface, connection for handbedienteil TP,
2 potentiometers and emergency-stop keys,
Front version in protective system IP65,
Supply voltages 24V DC or 22V AC
CNC 900C Wide Color LCD (TFT), VGA Graphic (640 x 480),
CPU Pentium compatibly, RAM Saving 8MB,
Hard disk 1GB, floppy disk drive 3.5 “,
Function keys, cursor keys and numeric key block, ASCII foil keyboard,
Separate ones keys for axis selection and keys for machine functions,
Peripheral device interface, connection for handbedienteil TP,
1 parallel and 2 serial interfaces,
2 free slots,
2 potentiometers and emergency-stop keys,
Front version in protective system IP65,
Supply voltages 24V DC or 22V AC
Option: Power pack for no-break current supply.
Use of marketable software,
Free organization of control surfaces,
Integration of customer know-how,
Application of CAD software,
Workshop-oriented programming (WOP),
Integration of expert systems.

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INTRODUCTION
Edition 12.2005

2 - 1
CHASSIS
Edition 06.2005
2. Chassis
2.1 General data 2 - 2
2.2 Chassis mounting 2 - 3
2.3 Chassis measurement 2 - 5
2.4 BUS terminal and buffer battery 2 -10
2.5 Addressing of the chassis slots 2 -11
2.6 BUS system 2 -13
2.7 Incasing the modules 2 -14
2.8 Coupling module KOP 2 -15
⌧

2 - 2
CHASSIS
Edition 06.2005
2.1 General data
Configuration
The chassis have 1, 2, 4 and 8 slots for the accommodation of the modules.
The individual chassis can be put next to each other. Thus actual the BUS connection simply and
fast manufactured. If the chassis must be arranged off space reasons among themselves, the
BUS is connected with the ouple module KOP and a cable.
A CPU can address max. 32 EA slots. Those are 4 chassis with 8 slots each. So that with large
EA requirement no addressing gaps result, those sollten of eight chassis together to be first
always put. At the end (on the right) can follow then on more êr or on èr chassis.
Empty slots can be plugged to the protection with a shrouded-type panel.
The modules are located with 2 knurled screws in the chassis. Thus both a good bonding in the
bus plug and the optimal contact of the cable screens are achieved.
Location
The chassis can be installed separately from the machine or be built in in the control cabinet of the
machine. To pay attention with the installation actual to good heat dissipation (avoidance of
warming esters). Devices, which emit much heat in the operation, are to be arranged above the
chassis.
Environment conditions
Operating temperature 0 to +50 °C
Storage temperature -10 to +60 °C
Dampness 10% to 90%, non-condensing

2 - 3
CHASSIS
Edition 01.2009
2.2 Chassis mounting
Installation of chassis
The chassis are attached together on two mounting rails DIN EN 60715, TS35x15 steel (before
times DIN EN 50022). The rails are in the distance (light measure) by 190 mm, as in the
dimensional drawings given to install on the mounting plate in the switchgear cabinet. To pay
attention in the indicated distance actual to a fixed adjustment of the rails.
Usually becomes with the mounting of the left
Chassis started.
The chassis becomes into the upper
DIN rail from above coming
easily diagonally hung up and
then against the lower rail to
Prefab wall swivelled.
With a Philips bolt
one shifts turners in the area
the lower DIN rail present
Locking screw approx. 5 mm
upward and it turns also
1 rotation to the right fixed.
Note: The Philips bolt
before do not turn on to the left.
Thus the default became
ineffectivy and to problems
the mounting lead.

2 - 4
CHASSIS
Edition 01.2009
2.2 Chassis mounting
Installation of chassis
When the assembling of a further chassis this becomes on the right
in the distance from 2 cm hung up and afterwards to the left
shifted up to locking the plug-in connection.
The protection becomes then over the locking screw how
with the 1. Chassis made.
In this way all further chassis are mounted.
Absolutely actual on the justified connection of the particulars
To note chassis.
The back-up battery becomes into the left bus plug of the
1. Chassis and the bus termination into the right plug
the final chassis plugged in and attaches.
With one or more ground bars (Article No. 083920) become
those Chassis connected and to protective grounding
the control cabinet connected (see paragraph
Safety precautions).
Further mechanical strength arises as a result of that
Attach from fixing clips (Article No. 800117) at the
bottom that individual chassis.
.
Expansion of chassis
The backwall screw with a screwdriver
if turners screw around approx. 1 rotation to the left turn,
until on resistor noticeable becomes.
Then downwards and presses the chassis presses
shift to the right laterally.
And pulls forward the chassis forward pulls
release upward.

2 - 5
CHASSIS
Edition 06.2005
2.3 Chassis measurement
Chassis with 1 slot
Depth of 186.5 (without modules)
46,2
155
190
284
47

2 - 6
CHASSIS
Edition 06.2005
2.3 Chassis measurement
Chassis with 2 slots
Depth of 186.5 (without modules)
71,6
284
190
155
47

2 - 7
CHASSIS
Edition 06.2005
2.3 Chassis measurement
Chassis with 4 slots
Depth of 186.5 (without modules)
122,4
284
190
155
47