CAB 5314 User manual

MF
Made in Germany
Service Manual
5314 / 5316
Vacuum-Belt
Applicator
up to Serial No. 8698

2 2
Family Type
Vacuum-Belt Applicator 5314 L-3
5314 R-3
5316 L-3
5316 R-3
Edition: 03/2016 - Part.-No. 9009638
Copyright
This documentation as well as translation hereof are property of cab Produkttechnik GmbH & Co. KG.
The replication, conversion, duplication or divulgement of the whole manual or parts of it for other intentions than its original
intended purpose demand the previous written authorization by cab.
Editor
Regarding questions or comments please contact cab Produkttechnik GmbH & Co. KG.
Topicality
Due to the constant further development of our products discrepancies between documentation and product can occur.
Please check www.cab.de for the latest update.
Terms and conditions
Deliveries and performances are effected under the General conditions of sale of cab.
Service Manual
for the following products
Germany
cab Produkttechnik
GmbH & Co KG
Postfach 1904
D-76007 Karlsruhe
Wilhelm-Schickard-Str. 14
D-76131 Karlsruhe
Telefon [phone]
Telefax [phone]
www.cab.de
[email protected]
France
cab technologies s.a.r.l.
F-67350 Niedermodern
Téléphone [phone]
www.cab.de/fr
[email protected]
USA
cab Technology Inc.
Tyngsboro MA, 01879
Phone [phone]
www.cab.de/us
[email protected]
Asia
cab Technology Co., Ltd.
Junghe, Taipei, Taiwan
Phone [phone]
www.cab.de/tw
[email protected]
China
cab (Shanghai)Trading Co., Ltd.
Phone [phone]
www.cab.de/cn
[email protected]
Representatives in other countries on request

2 3
Table of contents
Operation
1 Introduction............................................................................................................................................4
1.1 Instructions...............................................................................................................................................4
1.2 Intended Use............................................................................................................................................4
1.3 Safety Instruction .....................................................................................................................................4
1.4 Safety Marking.........................................................................................................................................5
1.5 Environment.............................................................................................................................................5
2 Product Description...............................................................................................................................6
2.1 Important Features...................................................................................................................................6
2.2 Technical Data..........................................................................................................................................6
2.3 Device Overview .....................................................................................................................................7
2.4 Contents of Delivery.................................................................................................................................8
3 Operation................................................................................................................................................9
3.1 Standard Operation..................................................................................................................................9
3.2 Cleaning...................................................................................................................................................9
4 Error Messages....................................................................................................................................10
4.1 Error Messages of the Printer................................................................................................................10
4.2 Error messages of the Applicator...........................................................................................................10
5 Licences................................................................................................................................................ 11
5.1 Declaration of Incorporation....................................................................................................................11
5.2 EU Declaration of Conformity.................................................................................................................12
Service
6 Installation............................................................................................................................................13
6.1 Standard Settings Ex Factory ................................................................................................................13
6.2 Tools.......................................................................................................................................................14
6.3 Mounting ................................................................................................................................................15
7 Adjustments .........................................................................................................................................16
7.1 Adjust the angle to the printer ...............................................................................................................16
7.2 Adjust the pressure roll ..........................................................................................................................16
7.3 Adjustment of the Printer Setup.............................................................................................................17
7.4 Signals ...................................................................................................................................................17
8 Conguration........................................................................................................................................18
8.1 Quick Mode for Setting the Delay Times................................................................................................18
8.2 CongurationParametersoftheApplicator ...........................................................................................18
8.3 Setting the Peel Position........................................................................................................................19
8.4 Activation of Peel-off Mode....................................................................................................................19
9 Operation..............................................................................................................................................20
9.1 Test Mode without Print Job...................................................................................................................20
9.2 Test Mode with Print Job........................................................................................................................20
Spare Parts / Drawings
10 Spare Parts...........................................................................................................................................21
10.1 Support Assembly / Transport................................................................................................................21
10.2 Control Unit / Contact Pressure .............................................................................................................22
10.3 Fan.........................................................................................................................................................23
11 Block Diagram......................................................................................................................................24
12 Index......................................................................................................................................................25

4 4
1 Introduction
1.1 Instructions
Important information and instructions in this documentation are designated as follows:
Danger!
Draws your attention to an exceptionally grave, impending danger to your health or life.
!
Warning!
Indicates a hazardous situation that could lead to injuries or material damage.
!
Attention!
Draws attention to possible dangers, material damage or loss of quality.
i
Notice!
Gives you tips. They make a working sequence easier or draw attention to important working processes.



Environment!
Gives you tips on protecting the environment.
Handling instruction
Reference to section, position, illustration number or document.
Option(accessories,peripheralequipment,specialttings).
Time Information in the display.
1.2 Intended Use
• The device is manufactured in accordance with the current technological status and the recognized safety rules.
However, danger to the life and limb of the user or third parties and/or damage to the device and other tangible
assets can arise during use.
• The device may only be used for its intended purpose and if it is in perfect working order, and it must be used with
regard to safety and dangers as stated in the operating manual.
• The device applicator mounted on a cab printer of the Hermes+ series is intended exclusively for applying suitable
materials that have been approved by the manufacturer. Any other use or use going beyond this shall be regarded
as improper use. The manufacturer/supplier shall not be liable for damage resulting from unauthorized use; the
user shall bear the risk alone.
• Usage for the intended purpose also includes complying with the operating manual, including the manufacturer‘s
maintenancerecommendationsandspecications.
i
Notice!
The complete documentation can currently be found in the Internet.
1.3 Safety Instruction
!Attention!
Initiation,adjustmentsandchangingofpartsisforqualiedservicepersonalonly.
!
Warning!
This is a class A product. In a domestic environment this product may cause radio interference in which
case the user may be required to take adequate measures.
• Before mounting the delivered components disconnect the printer from the power supply and close the shutoff
valve at the applicator.
• Only connect the device to other devices which have a protective low voltage.
• Switch off all affected devices (computer, printer, accessories) before connecting or disconnecting.
• In operation, moving parts are easily accessible.
This applies especially for the zone of belts and fans. During operation do not reach into that zone and keep long
hair, loose clothes, and jewelry distant.

4 5
1 Introduction
During operation do not reach into that zone and keep long hair, loose clothes, and jewelry distant.
• The device may only be used in a dry environment, do not expose it to moisture (sprays of water, mists, etc.).
• Do not use the device in an explosive atmosphere.
• Do not use the device close to high-voltage power lines.
• Perform only those actions described in this operating manual.
Work going beyond this may only be performed by trained personnel or service technicians.
• Unauthorized interference with electronic modules or their software can cause malfunctions.
• Otherunauthorizedworkonormodicationstothedevicecanalsoendangeroperationalsafety.
• Alwayshaveserviceworkdoneinaqualiedworkshop,wherethepersonnelhavethetechnicalknowledgeand
tools required to do the necessary work.
• There are various warning stickers on the device. They draw your attention to dangers. Warning stickers must
therefore not be removed, as then you and other people cannot be aware of dangers and may be injured.
1.4 Safety Marking
1
Fig.1 Safety marking
1: Risk of injuries by rotating parts !
!
Attention!
Never remove or cover safety markings!
Replace it in case of damage!
1.5 Environment



Obsolete devices contain valuable recyclable materials that should be sent for recycling.
Send to suitable collection points, separately from residual waste.
The modular construction of the print module enables it to be easily disassembled into its component parts.
Send the parts for recycling.

6 6
2 Product Description
2.1 Important Features
• For operation in a system the I/O interface of the printer can be used.
2.2 Technical Data
Technical data Vacuum-Belt
Applicator 5314 Vacuum-Belt Applicator 5316
Label width Hermes+4 mm 20 – 114 –
Hermes+6 mm – 50 – 174
Label height mm 70 – 320
Product during labeling in motion ¢
Labeling onto the product from the top ¢
from below ¢
sideways ¢
Product height x ¢
Speed vacuum belt mm/s 100 / 150 / 220 / 300
Length vacuum belt mm 390
Cycle time about 1) frequency/min. 30
1) Label height 100 mm, print speed 100 mm/s
Table 1 Technical Data

6 7
2.3 Device Overview
1
6
12
4
5
7 9 108 11
3
2
13
14
15
without cover of the control unit
Fig.2 Overview
1 SUB-D 15 Interface to the printer
2 EEPROM
3 Interface sensor on board PCB control
4 Sensor
5 Pressure roller
6 Setting screw roller pressure
7 Setting screw stopper roller
8 Fan
9 Connector to SUB-D 15 Interface to the printer
10 Connectors to the fans
11 Motor belts
12 Connector motor belts
13 Base plate for mounting on printer
14 Screws to adjust the angle of the applicator
15 Screws to adjust the applicator direction
2 Product Description

8 8
2 Product Description
2.4 Contents of Delivery
2
1
Fig.3 Contents of delivery
1 Applicator mounted
2 Screws to mount on the printer
3 Documentation
i
Notice!
Please keep the original packaging in case the applicator must be returned.
!
Attention!
The device and printing materials will be damaged by moisture and wetness.
Set up label printer with applicator only in dry locations protected from splash water.

8 9
3 Operation
3.1 Standard Operation
Check all external connections.
Load the material. "Operator's Manual" of the printer.
Switch on the printer.
Press the feed key at the printer.
A synchronization feed is released. The processed labels have to be removed manually. After a few seconds the
printer carries out a short backfeed to position the front edge of the next label at the printing line.
i
Notice!
This synchronizing also has to be carried out when the print job has been interrupted with the cancel key.
Synchronizing is not necessary when the print head was not lifted between print jobs. This also applies if
the printer was powered off between print jobs.
Start a print job
Start the labelling process via PLC interface.
Error messages during labelling process are shown in the display of the printer 4 Error Messages.
3.2 Cleaning
!
Attention!
Never use solvent and abrasive.
1
3
2
Clean the outside surfaces and transport belts with multi
purpose cleaner. area 1
Clean the fan area with a soft brush or/and a vacuum
cleaner. area 2
Useglasscleanertocleanthereexsensor.area3
Fig.4 Cleaning

10 10
4 Error Messages
4.1 Error Messages of the Printer
For detailed information about printer errors (e.g. 'Paper out', 'Ribbon out', etc.) Operator's manual of the printer
Error treatment :
Clear the error results
Press the feed key to synchronize the label feed, remove the peeled labels manually
Press the pause key to quit the error state.
After error correction, the print of the label causing the error will be repeated.
4.2 Error messages of the Applicator
The following table contains an overview of error messages and their possible causes. It also suggests methods to
resolve the problem :
Error Message Possible Cause
Vac. plate empty Label is removed from the waiting position on the pressure roll before the signal START
is coming in.
Upper position Labelhasnotreachedtheareaofthereexsensorafter5secorwasnotdetected.
Table 2 Error messages of the applicator
Error treatment :
Clear the error results
Press the pause key to quit the error state.
i
Notice!
In fault check adjustments and settings with help of the Service Manual.
After error correction, the print of the label causing the error cannot be repeated without re-start of the print job.
Except at the error " Vac. plate empty" . In this case, the latest label will print again after quit the error with the
pause key and then press the Enter button .
Intheapplicationmode"Apply/Print"sendthesignal"Printrstlabel"orpressthebutton to send a printed
labeltothereexsensorpositionontheapplicator.