CAGSAN MERDIVEN TELESAFE S-XL Use and care manual

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Assembly and
user manual
TELESAFE S-XL
SCAFFOLDING SYSTEMS
The instructions for the assembly
and use shall be followed carefully
EN1004 202003-IE-1230

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TABLE OF CONTENTS
1. Introduction......................................................................................................... 3
2. General ............................................................................................................... 3
2.1 Usage ............................................................................................................... 3
2.2 Necessary Additional Instructions for Usage of TeleSafe S-XL Scaffolds ..... 4
2.3 Adjusting the height of TeleSafe Scaffoldings.................................................. 5
2.4 Check List for Usage of TeleSafe S-XL Scaffold............................................. 5
2.5 Examination, Storage and Maintenance .......................................................... 6
2.6 Disassembly of TeleSafe S-XL Scaffolds ........................................................ 6
2.7 Relocation of TeleSafe S-XL Scaffolds .......................................................... 6
2.8 Assembly and/or Repair of Spare Parts ........................................................... 7
2.9 Guarantee Conditions ...................................................................................... 7
2.10 Connecting the Q-Lock System .......................................................................8
2.11 Locking the Wheels........................................................................................ 8
2.12 Opening of Balance Foot................................................................................ 8
2.13 Check List....................................................................................................... 8
2.14 Labels Used on Telesafe Scaffolding System................................................. 9
2.15 TeleSafe Scaffold System Compounds........................................................... 10
2.16 TeleSafe S-XL Scaffold Conguration Table................................................. 11
3. TeleSafe S-XL Aluminum Scaffold System Assembly Method......................... 12
3.1 TeleSafe S004 XL Scaffold Assembly Method ............................................... 12
3.2 TeleSafe S005-XL Scaffold Assembly Method .............................................. 14
3.3 TeleSafe S006-XL Scaffold Assembly Method .............................................. 16
3.4 TeleSafe S007-XL Scaffold Assembly Method .............................................. 18
3.5 TeleSafe S008-XL Scaffold Assembly Method .............................................. 20
4. TeleSafe S-XL Aluminum Scaffold System 3D Images.................................... 22

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1. Introduction
This assembly and usage hand book is
prepared for the usage of Double Part
Scaffolds (Telesafe S-XL) which will be
referred to as TeleSafe Scaffolds together
its conguration.
Carefully read these instructions before
assembling TeleSafe Scaffolds. The requi-
red scaffold should be assembled and used
in accordance with these instructions.
All instructions in this handbook must be
exactly complied with.
In case of failure to comply with the inst-
ructions of this handbook an accident may
occure. Çağsan Merdiven shall not be
responsible for assembly and usage of Te-
leSafe Scaffolds manufactured by Çağsan
Merdiven Company in violation to this
handbook.
Employer, supervisor and user shall be
responsible for the correct usage of the
scaffold in accordance with this handbo-
ok and to keep this handbook ready where
TeleSafe Scaffold is used.
2. General
For Standard TeleSafe Scaffold congu-
rations see the congurations table in this
handbook.
TeleSafe Scaffold can only be assemb-
led, disassembled or modied under the
supervision of an authorized person and
by people who are trained for the related
specic risks;
• Understanding of assembly, disas-
sembly or transformation plan of Te-
leSafe Scaffolds;
• Assembly, disassembly or transfor-
mation of TeleSafe Scaffolds secu-
rely;
• Measures for prevention of risks
towards people or objects; Safety me-
asures for weather conditions which
may negatively affect security of the
TeleSafe Scaffolds
• Permitted load;
• Other risks to occur as a result of abo-
ve mentioned assembly, disassembly
or transformation works.
The people who are responsible for the
job shall be able to reach this handbook.
Only original Çağsan Merdiven parts
should be used for assembly.
Standard Çağsan Merdiven - TeleSafe
Scaffold congurations meet the Europe-
an Standard EN1004.
Please take in consideration the national
or local regulations before using the wor-
king tower. If available and possible to
perform successfully the people working
on the tting should be connected to the
outer wall for additional personal security.
People should not connect themselves to
the scaffold unless scaffold is xed to the
wall.
2.1 Usage
Çağsan Merdiven TeleSafe Scaffolds can be
used in heights mentioned on below chart.
Max Platform Height
Product Indoor Outdoor
TeleSafe S004XL 2,75 m. 2,75 m.
TeleSafe S005XL 3,83 m. 3,83 m.
TeleSafe S006XL 4,42 m. 4,42 m.
TeleSafe S007XL 5,23 m. 5,23 m.
TeleSafe S008XL 6,05 m. 6,05 m.
• Maximum load per platform should
be 186 kg.
• TeleSafe XL Scaffolds are ma-
nufactured according to loading
Class 3 (2 kN/m2)
• TS EN 1004-3-6,05/6,05-H2-XXXD
• TUV EN 1004-3-6,05/6,05-H2-XXXD
• The horizontal loads that result from
the works to be made on TeleSafe
Scaffolds and which exceed 30 kg
should not be permitted.
• If there are excessive winds, TeleSafe
Scaffolds should be xed.
• TeleSafe Scaffolds can only be used on
horizontal, straight and solid surfaces.
• TeleSafe Scaffolds should not be used

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with wind speed more than 38 km/h
(max. 6 Beaufort)
• TeleSafe Scaffolds should not be used
with storm, snow, ice, excessive rain
or lightning
• Do not lift or hold with a crane Tele-
Safe Scaffolds.
• The scaffolding should not be drag-
ged by a vehicle.
• TeleSafe Scaffolds should not be used
for access to other structures.
• Standard conguration calculations
don’t include canvas and/or adverti-
sement display usage calculations.
•
2.2 Necessary Additional Inst-
ructions for Usage of TeleSafe
Scaffolds
• While working with TeleSafe Scaf-
folds working shoes, working gloves
and helmet must be worn.
• TeleSafe Scaffolds should not be
climbed from outer side and support,
cross and horizontal parts should ne-
ver be stepped on.
• Don’t increase the height of the plat-
form you are working on with a lad-
der, crate etc. (Diagram 1)
• The oor measurements of the plat-
forms of the scaffold cannot be incre-
ased by using different materials.
• Lifting equipment usage on the Te-
leSafe Scaffolds should not be per-
mitted. This may seriously affect the
balance. (Diagram 2)
• The parts and tools on the working
oor of TeleSafe Scaffolds can only
be manually carried
• If TeleSafe Scaffolds are to be placed
on a soft surface, there should be pro-
tection plates or U-proles under the
wheels, (Diagram 3)
• Wind load should be taken into con-
sideration in areas that are affected
by wind such as open constructions,
building corners etc. Scaffold usage
should be stopped under wind powers
that exceed 38 km/h (max. 6 Beaufort).
It should not be transferred. If possible
it should be xed to the wall and Tele-
Safe Scaffold should be transferred to
a place without wind when the wind
power decreases. (Diagram 4)
• National regulations and the measures
should be taken into consideration for
the wind loads.
• Additional working platform and ot-
her objects should not be placed on
the outer side of TeleSafe Scaffolds.
• The vertical line of the TeleSafe Scaf-
folds should not be bent to exceed
1%. Therefore the variation at 4 meter
height should not exceed 4 cm.
• Take necessary precautions towards
the weather conditions to work safely
on TeleSafe Scaffolds.
• Take necessary precautions towards
the environmental factors to work sa-
fely on TeleSafe Scaffolds.
• Never leave TeleSafe Scaffolds without
someone to take care of it. Prevent una-
uthorized people to access the scaffold.
• It is forbidden to mix scaffold parts
of different brands/manufacturers,
this mixture may cause a danger for
the safety since load and balance cal-
culation is not made for this mixture
conguration.
• The working area around TeleSafe
Scaffolds should be taken under cords
by using pins and/or signing straps.
• Ensure the operation of TeleSafe
Scaffolds is always prioritized.
• At least 2 people must work for the
installation of TeleSafe Scaffolding.
(Diagram 5)
• Do not access to platform from outsi-
de. Access to platform from inside by
3
MAX. 38 km/h.
4
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using trapdoor to access on the plat-
form. (Diagram 6.)
• The height of TeleSafe Scaffoldings
can be adjusted by two people opera-
ting the rope system at the same time.
(Diagram 7.)
2.3 Adjusting the height of Tele-
Safe Scaffoldings
a) Extending the scaffolding
1. Pull the rope down untill the latch
system is over the next step.(Figure A)
2. When the upper latch passes the next
step, slowly lower the rope-operated
system. (Figure B)
3. Repeat the process untill you reach
the desired height.
b) Lowering the scaffold
1. Pull the rope down untill the lat-
ch system is drifted away from the
step(C) Stop when the latch system is
drifted away from the step (D).
2. Lower the scaffolding from both si-
des at the same time (E). Stop lowe-
ring the scaffolding when you reach
the desired height (F). By pulling
down the rope-operated system let
the upper latch go over the step (G).
3. Settle the latch on the step by lowe-
ring the rope slowly (H).
2.4 Check List for Usage of Tele-
Safe Scaffold
In the rst usage or reusage of an already
installed TeleSafe Scaffold that the fol-
lowing should be considered:
• The product is suitable for usage with
TeleSafe Scaffolds.
• TeleSafe Scaffolds allows safe opera-
tion in the immediate vicinity of the
assembly point.
• TeleSafe Scaffolds can be used safely.
• Surface is horizontal, straight and can
carry necessary load amount.
• Environmental factors such as the
opening doors, automatically used
6
7
A
STOP
B
CD
F
E
G H