CALEFFI SATK15313 ABC User manual

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Func ion
The SATK Heat Interface Unit (HIU) independently controls the
heating and domestic hot water generation in an individual
apartment within a centralised boiler or district heating system.
Product Range
SATK15313 ABC HIGH temperature wall-mounted HIU
instantaneous production of DHW, mechanical
regulation with 30 kPa DPCV.
Technical specifica ions
Materials
Frame: steel plate
Exchanger: brazed
Connection pipes: copper
Components: brass E 12165 CW617
Performances
Medium: water, max. 30% glycol
Maximum medium temperature: 85°C
Max. pressure: - primary circuit: P 10 bar
- domestic hot water circuit: P 10 bar
DHW exchanger capacity: 40 kW
Domestic hot water flow rate: min. 1,8 ± 0,3 l/min
max. 18 l/min
HIU connections:
Primary circuit: 3/4” M
Heating circuit: 3/4” M
DHW circuit: 3/4” M
Box contents:
- HIU
- instructions
- fixing screws
- DPCV 30 kPa
Weight
code SATK15313 ABC: 8 Kg
Wall-mounted Heat Interface Unit - HIU
Instantaneous domestic hot ater production - Mechanical control
SATK15313 ABC
INSTALLATION, OPERATION AND MAINTENANCE MANUAL
Dimensions
Characteristic components
Primary circuit flow
Primary circuit return
Domestic hot water outlet
Flow heating circuit
Return heating circuit
Domestic cold water inlet
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78231E
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1 - DH Differential pressure priority valve
2 - Manual air vent
3 - 40 k Brazed exchanger
4 - Mechanical modulating valve with
manual pre-set
5 - DPCV (differential pressure
control valve)
6 - Heat meter template spacer

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Installation
The SATK series is designed for installation in a sheltered domestic
environment (or similar), therefore cannot be installed or used
outdoors, i.e. in areas directly exposed to atmospheric agents.
Outdoor installation may cause malfunctioning and hazards.
If the device is enclosed inside or between cabinets, sufficient space
must be provided for routine maintenance procedures. It is
recommended that electrical devices are OT placed underneath
the HIU, as they may be damaged in the event of leaks occurring at
the hydraulic fittings.
If this advice is not respected, the manufacturer cannot be held
responsible for any resulting damage.
In the event of a malfunction, fault or incorrect operation, the device
should be deactivated; contact a qualified technician for assistance.
Preparation
After establishing the device installation point proceed as follows:
• Mark the holes required for securing the HIU to the wall
• Mark the position of the hydraulic connections
Check the measurements again and begin laying the following
pipelines:
1. connection to the centralized line
2. heating circuit
3. domestic water circuit
Before installation it’s recommended to carry out accurate flushing of
the pipes of the system in order to remove any residue or impurities
that could endanger correct operation of the HIU.
Fix the HIU to the wall.
N B : the wall anchors can only guarantee effective support if
inserted correctly (in accordance with good technical practice) into
walls built using solid or semi-solid bricks. If working with walls built
using perforated bricks or blocks, mobile dividing panels or any
masonry walls other than those indicated, a preliminary static test
must be carried out on the support system.
Hydraulic connections
Hydraulic connections to the centralized line must be implemented
using the shut-off valves, which allow any necessary maintenance
work to take place without having to empty the centralized system.
It is advisable to also install manual shut-off valves on the lower
terminals for connection to the apartment heating system.
Initial operation
Filling the central heating system
Open the shut-off valves on the connections to the centralized line
and, in the central heating system, proceed with charging the
system to the design pressure.
Once these procedures are complete, vent the system and check
its pressure again (repeat the filling process if necessary).
Setting domestic hot water temperature
Open the domestic hot water taps, while the central heating system
is working, and set the required temperature turning the blue
handle (A).
Maintenance
All maintenance procedures should be carried out by an authorized
technician.
Regular maintenance guarantees better efficiency and helps to
save energy.
Before carrying out any maintenance, repair or part replacement
work, proceed as follows:
- Close the shut-off valves
- Empty the HIU using the cocks provided.
Exchanger replacement
- Remove the exchanger using the 2 hex head scre s fixing it in
place (B)
- Replace the exchanger, fitting ne O-rings
- Tighten the t o fixing scre s ith maximum torque of 3 N∙m (B).
Warnings
These instructions must be read and understood before installing and maintaining the device. The symbol means:
CAUTION! FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN A SAFETY HAZARD!
Warnings
CAUTION!
YOUR SAFETY IS INVOLVED. FAILURE TO FOLLO THESE INSTRUCTIONS MAY RESULT IN INJURY
THE PRODUCT SUPPLIED WITH THIS INSTRUCTION SHEET IS REFERRED TO BELOW AS ‘DEVICE’
1 The device must be installed, pre-run checked and maintained by qualified technical personnel in accordance with national regulations and/or relevant local
requirements. 2 If the device is not installed, pre-run checked and maintained correctly in accordance with the instructions provided in this manual, it may not work
properly and may endanger the user. 3 Clean the pipes of any particles, rust, incrustations, limescale, welding slag and any other contaminants. The hydraulic
circuit must be clean. 4 Make sure that all connection fittings are watertight. 5 When connecting water pipes, make sure that threaded connections are not
mechanically overstressed. With time this may result in breakage with water leakage, causing damage and/or personal injury. 6 Water temperatures higher than
50°C may cause severe burns. When installing, pre-run checking and servicing the device, take the necessary precautions so that these temperatures will not be
hazardous for people. 7 In the case of particularly hard or impure water, there must be suitable provision for filtering and treating the water before it enters the
device, in accordance with current legislation. Otherwise the device may be damaged and will not work properly. 8 Any use of the device other than its intended
use is prohibited. 9 Any coupling of the device with other system components must be made while taking the operational characteristics of both units into
consideration. An incorrect coupling could compromise the operation of the device and/or system.
LEAVE THIS MANUAL AS A REFERENCE GUIDE FOR THE USER. DISPOSE OF THE PRODUCT IN COMPLIANCE WITH CURRENT LEGISLATION
SAFETY INSTRUCTIONS
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