Calorex DH44 Series User manual

Page 19 SD496260 ISSUE 10
HEALTH AND SAFETY WARNING
As the dehumidifier embodies electrical and rotational equipment, ONLY competent
persons should carry out any work on this type of machine. (See warranty).
9.0 REFRIGERATION DIAGRAM ................................................................................ 20
10.0 PERFORMANCE GRAPHS ................................................................................. 22
11.0 PACKED MACHINE DIMENSIONS ..................................................................... 23
12.0 SPARE PARTS LISTS ......................................................................................... 24
Contents
1.1 MOUNTING, POSITION ............................................................................................ 2
1.2 WALL HANGING/FLOOR STANDING ..................................................................... 4
2.1 CONDENSATE DRAIN CONNECTION................................................................... 5
2.2 ELECTRICAL CONNECTION ................................................................................. 6
3.0 HUMIDISTAT SETTINGS ......................................................................................... 7
4.1 OPTIONAL HUMIDISTAT/AIRSTAT......................................................................... 8
4.2 OPTIONAL LPHW ................................................................................................. 10
4.3 OPTIONAL AIR FILTER .......................................................................................... 11
4.4 FRESH AIR FEATURE .......................................................................................... 12
5.1 OPERATION .......................................................................................................... 13
5.2 SERVICE NOTES .................................................................................................. 13
6.0 TECHNICAL DATA ................................................................................................ 14
7.0 WIRING DIAGRAMS .............................................................................................. 15
8.0 WARRANTY CONDITIONS ................................................................................... 19
TECHNICAL MANUAL
WALLHUNG/FLOORSTANDING
DEHUMIDIFIERS
DH44/66 RANGE
SD496260 ISS 10
21/05/13


Page 2 SD496260 ISSUE 10
200 MINIMUM 200 MINIMUM
200 MINIMUM
For optimum performance of the dehumidifier, care needs to be taken when considering it’s
position.
1. Good air circulation.
2. The unit needs to be horizontally level.
3. At least 200mm away from ceiling and corners of the room.
4. At least 200mm service access is required.
5. If the dehumidifier is positioned on a wall, the wall needs to be load bearing. (A plaster-
board or wood cladded wall is not sufficiently strong).
1.1 MOUNTING, POSITION
Health and Safety.
This appliance is not intended for use by persons (including children) with reduced
physical, sensory or mental capabilities, or lack of experience and knowledge, unless
they have been given supervision or instruction concerning use of the appliance by a
person responsible for their safety.
Children should be supervised to ensure that they do not play with the appliance.

Page 3 SD496260 ISSUE 10
2)THE ISOLATOR FOR THE DEHUMIDIFIER MUST COMPLY TO THE APPROPRIATE IPX REGULATION
CAN BE WITHIN 1,25M BUT
MUST THEN BE 2,5M ABOVE
POOL SURFACE
1) N.B. THE RCD IS AN EARTH LEAKAGE TRIP & ALTHOUGH NOT ALWAYS REQUIRED
IT IS RECOMMENDED THAT IT IS USED ON ALL INSTALLATIONS. WHEN FITTED, A
30mA RCD SHOULD BE USED.
IF THE UNIT IS WITHIN 1,25M
OF THE POOL HORIZONTALLY
THEN IT MUST BE 2,5M ABOVE
THE POOL SURFACE.
ALTHOUGH THE UNIT IS 2,5M
ABOVE THE HEIGHT OF THE
POOL IT IS NOT ACCESSIBLE
FOR SERVICE & SO BREAKS
THE NEW REGULATIONS
2,5M
1,25 - 2,0M MUST BE FITTED WITH AN RCD
AND BE AT LEAST 300mm FROM FLOOR
MUST BE FITTED WITH RCD
ANY HEIGHT ACCEPTABLE
2,0-3,5M
LATEST EDITION REGULATIONS AND CALOREX UNITS

Page 4 SD496260 ISSUE 10
1.2 WALL HANGING/FLOOR STANDING
1345.00
80.00
540.00
1080.00
80.00
80.00
622.00
931.00
CHECK BRACKET
IS LEVEL CHECK ALL
FIXINGS
ARE TIGHT
WALL BRACKET
MACHINE BRACKET
ANTIVIBRATION
BUFFER POSITIONS
WALL BRACKET
MACHINE BRACKET
ANTIVIBRATION
BUFFER
POSITIONS
CHECK
BRACKET
IS LEVEL CHECK ALL
FIXINGS
ARE TIGHT
80.00 80.00 80.00
880.00
622.00
315.00
630.00
931.00
WALL
REMOVE
GROMMETS
95.00
MAX
30.00
340.00
274.20
294.20
FIT
ANTIVIBRATION
BUFFERS
DH44 MODEL
DH66 MODEL
When the dehumidifier is unpacked it is suitable for use standing on the floor. The feet can be
adjusted to allow for unevenness in the surface. If the unit is to be mounted on a wall, the
complete package contains wall brackets and antivibration buffers. Once the unit has been
hung on the wall the floor stand arrangement can be removed. Access to the fixings for the
stand arrangement can be gained by removing the round grommets in the feet.

Page 5 SD496260 ISSUE 10
DH66 DEHUMIDIFIER SHOWN.
POSITIONS OF KNOCKOUTS FOR CONDENSATE DRAIN CONNECTION
CONDENSATE
DRAIN
L
40.00
40.00
110.00
110.00
CONDENSATE
DRAIN
22.00
100.00
20%
80%
60%
40%
22.00
100.00
2.1 CONDENSATE DRAIN CONNECTION
The condensate output and electrical connections can be at either end of the machine, at the
side or in the back, depending on the requirements of the user. To gain access to the unit
remove the covers, unscrewing the fixing screw in both end mouldings.The driptray can be
removed and turned round. Remove the desired knockouts, insert grommet (supplied) and
route condensate pipe through the knockout.(Tube outside diameter 19mm).
REMOVAL OF COVERS

Page 6 SD496260 ISSUE 10
2.2 ELECTRICAL CONNECTION
30.00
22.00
20%
80%
60%
40%
22.00
30.00
ELECTRICAL
ENTRY POINT
ELECTRICAL
ENTRY POINT
45.00
40.00
45.00
40.00 POSITION OF
ELECTRIC BOX
CAUTION!
REMOVE COMPRESSOR TRANSPORT BLOCK BEFORE RUNNING MACHINE
TRANSPORT BLOCK
The electrical connection should be carried out by an authorised electrician, paying special
attention to the latest IEE regulations. In any case, the mains power supply should be fitted with
a 30mA/30ms protection switch. The cable access position can be selected by the customer
from the positions shown above. Once the desired knockout has been removed a cable gland
(supplied in package) can be fitted to neaten off the hole.
The electric box is situated under the compressor cover which will need to be removed.
The connections are made to the terminal box on the outside of the electric box in the bottom
right hand corner of the dehumidifier.
The machine should be installed in accordance with EMC2004/108/EC.
FAN MODE SWITCH
A fan mode switch is positioned on the electric box with the following modes:
Fan continuous - continuous operation of the fan.
Fan cycle - the fan will be switched on and off automatically by the humidistat.
The mode “fan cycle” helps, especially with a covered swimming pool, to save energy:
(but in this mode larger humidity swings may be experienced).
After connecting the electrical supply, the compressor cover and machine cover need to be
installed in the manner shown on page 5.
The dehumidifier is now ready to operate.
Attention. The dehumidifier should not be switched on without it’s covers in place. Operation
without a cover causes poor airflow. Due to safety features the unit will switch off after a short
period of time.
DH66 DEHUMIDIFIER SHOWN
POSITIONS OF KNOCKOUTS FOR ELECTRICAL CONNECTION

Page 7 SD496260 ISSUE 10
3.0 HUMIDISTAT SETTINGS
The dehumidifier is provided with automatic control by a humidistat that can be adjusted to suit
room requirements. Adjustment is by a dial that is located on the right hand side of the unit. The
dial is marked as % relative humidity. When the % relative humidity is lower, the air is drier.
To set the dial, turn it so that the requred room humidity is positioned adjacent to the reference
mark as shown below. A room relative humidity of 50% to 60% is recommended. To operate the
dehuidifier continuously or to test its operation, turn the dial to the 20% position. In this position
the fan and compressor will run continuously (after the initial 6 minute time delay).
60%
REFERENCE MARKER ON SIDE MOULDING
(ENLARGED FOR CLARITY)
FOR OTHER
SETTINGS
SEE DIAL

Page 8 SD496260 ISSUE 10
4.1 OPTIONAL HUMIDISTAT/AIRSTAT
WITH REMOTE HUMIDISTAT FITTED ENSURE HUMIDISTAT
IN MACHINE IS SET FULLY CLOCKWISE (IE MAXIMUM DEHUMIDIFICATION)
REMOVE PINK WIRE LINK
12V REMOTE HUMIDISTAT CONNECTIONS
1mm SQ CABLE
250M MAX
HUMIDISTAT
(NOT SUPPLIED, WE
RECOMMEND CALOREX
PART SD385250.
SIEBE PART No.119 1701
91100) REMOVE
LINK
BOILER DEMAND
SIGNAL VOLT FREE
HUMIDISTAT
N (L2)
L (L1)
E (GND)
8
7
6
5
4
3
2
1
AIR STAT
COMMON
12V REMOTE AIR THERMOSTAT CONNECTIONS
FOR M/C WITH RESISTANCE HEATERS OR LPHW
12V REMOTE AIR THERMOSTAT CONNECTIONS
1mm SQ CABLE
250M MAX
AIR STAT
(NOT SUPPLIED, WE
RECOMMEND CALOREX
PART SD385251.
JAEGER TYPE TA639.01.
INTERCONTROLS TYPE
Q302.07
HUMIDISTAT
N (L2)
L (L1)
E (GND)
BOILER DEMAND
SIGNAL VOLT FREE
8
7
6
5
4
3
2
1
AIR STAT
COMMON

Page 9 SD496260 ISSUE 10
WITH REMOTE HUMIDISTAT/AIR STAT FITTED ENSURE HUMIDISTAT
IN MACHINE IS SET FULLY CLOCKWISE (IE MAXIMUM DEHUMIDIFICATION)
REMOVE PINK WIRE LINK
12V COMBINED REMOTE HUMIDISTAT/AIR STAT CONNECTIONS
1mm SQ CABLE
250M MAX
HUMIDISTAT/AIR STAT
(NOT SUPPLIED, WE
RECOMMEND CALOREX PART
SD385252.
EBERLE PART No.HYG-E-7001)
REMOVE
LINK
BOILER DEMAND
SIGNAL VOLT FREE
HUMIDISTAT
N (L2)
L (L1)
E (GND)
8
7
6
5
4
3
2
1
AIR STAT
COMMON
5
2
7

Page 10 SD496260 ISSUE 10
DO NOT SCALE PRINT
RADIATORS IF FITTED
LPHW
CONNECTIONS
LOCATED ON
DEHUM CABINET
BOILER
PUMP
3 WAY MOTORISED VALVE
CONTROLLED BY CUSTOMERS
THERMOSTAT
LPHW PLUMBING SCHEMATIC
337.00 35.00
22.00
20%
80%
60%
40%
HOT
WATER IN
COOL
WATER OUT
337.00 35.00
22.00
HOT
WATER IN
COOL
WATER OUT
4.2 OPTIONAL LPHW
Connect the flow and return water circuit pipe work by means of the 15mm stubs which are
provided on the side of the machine. The connections project 40mm out from the left hand side
of the DH44 and the right hand side of th DH66.
Attention! Flow - bottom connection
Return - top connection
The 3 way, motorised, diverting valve fitted to machines with the LPHW option is operated by a
remote 12V AC air temperature thermostat (available from Calorex).
When the valve is energised the flow is through the LPHW coil.
When the valve is unenergised the flow is diverted.
NOTE :- When the fan switch is set to cycle and the fan is not running, a demand on the LPHW
valve will cause the fan to automatically start.
LPHW INLET AND OUTLET POSITIONS
DH44 DH66

Page 11 SD496260 ISSUE 10
4.3 OPTIONAL AIR FILTER
20%
80%
60%
40%
AIR FILTER
1
2
DH44 DH66
780 x 430 1240 x 430
SD264655 SD264656
AIR FILTER SIZES
The optional air filter is situated behind the front covers, in front of the evaporator fins and is
accessed by removing the covers. Undo the screw in each side moulding and lift off covers.
This should only be done with the power turned OFF.
From time to time it may be necessary to remove the filter for cleaning purposes. All that is
needed to clean the filter is to remove it and wash it in warm soapy water. Reinstall the filter
when dry.

Page 12 SD496260 ISSUE 10
4.4 FRESH AIR FEATURE
70.00
70.00
The facility to draw fresh air through the dehumidifier is incorporated into the design.
After removing the blanking plate, a suitable spigot may be attached to the back of the
dehumidifier.
M6 FIXINGS
DH44 STYLE DEHUMIDIFIER SHOWN

Page 13 SD496260 ISSUE 10
5.1 OPERATION
A normal humidistat setting of 50-60% RH, marked on the dial provided.
Minimum air temperature DH44/66A is 15ºC
Minimum air temperature DH44/66AX is 5ºC
Note on “X” models fan stops during defrost.
On models with LPHW, fans will start automatically as required.
5.2 SERVICE NOTES
Maintenance
a. Ensure air inlet/outlets are kept clean. Air filters are available.
b. Wipe clean with a damp cloth or cleaning fluid suitable for polyeurethane.
Cleaning
The evaporator and the condenser will need to be cleaned occasionally with a soft brush. It is
also necessary to check if the driptray and the condensate drain contain any dirt which may
impair satisfactory operation. Calorex recommends that the maintenance should be done
annually by a specialised dealer.
Note The reply paid warranty registration card must be returned to ensure the correct warranty
is given. If you do not find a registration card with your machine please contact the CALOREX
service department giving your name, address, and the serial number of your machine. A card
will then be sent to you for your completion.
Health and Safety
As the Heat Pump contains electrical and rotational equipment, it is important that ONLY
competent persons carry out any work on this type of machine (see warranty).
Before opening the unit you must ensure that the mains supply is isolated
Machine not running at all
Check the following:
Is the supply switched on?
Is the supply fuse healthy?
Turn the humidistat dial fully clockwise.
Check the air inlet and oulet for obstructions.
If, after carrying out the above and waiting 1 hour the machine does not start phone for service.
Machine Fan only running
Turn humidistat dial fully clockwise
Check air inlet and oulet for obstructions, if after waiting 30 minutes the machine does not start
phone for service.
Water leaking from base of unit
Check connection from machine to drain for blockages and clear accordingly, check fall is
adequate.
Check that machine is both vertically and horizontally level.
The user checklist should be carried out before initiating a service call.
Do not attempt to interfere with any internal control setting as these have been factory
calibrated and sealed.
Any sign of abnormal operation such as water dripping should be reported to an installer or
Calorex.

Page 14 SD496260 ISSUE 10
6.0 TECHNICAL DATA
a) These performance figures are based on air @ 30ºC, 60% RH and boiler water @ 80ºC
b) Humidistat adjustable from 20% to 80%
c) Minimum air temperature on standard (A) models 15°C
d) Minimum air temperature on defrost (AX) models 5°C
e) Maximum operating conditions air temp 35ºC and 90% RH.
f) R407c Global Warming Potential (GWP) 1700.
1L/min=0.22gall/min
1m hd =1.4psi
1mm Wg =9.8Pa
MODEL DH44A/AX DH66A/AX
DEHUMIDIFICATION l/hr 1.25 2.41
l/day 30.0 58.0
TOTAL HEAT TO AIR:
DEHUMIDIFIER ONLY kW 1.6 3.0
DEHUMIDIFIER & LPHW kW 4.9 8.8
LPHW ONLY kW 3.3 5.8
NOMINAL POWER CONSUMED:-
FAN ONLY kW 0.04 0.07
DEHUM' (COMP & FAN) kW 0.51 0.98
SUPPLY 230V 50Hz 230V 50Hz
FUSE AMP 10 13
NOMINAL RUNNING AMPS AMP 2.6 4.2
FULL LOAD AMPS AMP 3.5 6.0
COMPRESSOR L.R.A. AMP 12.0 26.0
AIR FLOW m³/h 440 740
NOISE LEVEL @ 3m dB/A 42 44
LPHW FLOW RATE l/min 4.8 10.2
LPHW PRESSURE DROP m hd 3.8 3.4
LPHW VOLUME l 0.9 1.4
HERMETIC SYSTEM
REFRIGERANT CHARGE kg R407c 1.1 1.7
IP RATING 45 45
WEIGHT UNPACKED/PACKED kg 57/81 74/106

Page 15 SD496260 ISSUE 10
7.0 WIRING DIAGRAMS
DH44/66A TTW44/66A
B
AS DRAWNA
NOTE
1. ALL WIRING 1mm UNLESS OTHERWISE STATED
2. CALOREX FIT 2uf FAN CAPS ON BOTH DH44 & DH66
R/BL
12V AC REMOTE
HUMIDISTAT
R/W
P
R/O
6
9
11
4
7
10
RELAY 2
K
1 EXTRA RELAY (R3) AND TERMINALS ADDED CJW 04:11:05
P
REMOVE LINK WHEN
REMOTE HUMIDISTAT
FITTED
O/BL
230V COIL
12V COIL
1 3
52 8
O/BL
TRANSFORMER T1
T
230V
12V
O
BR
B
P
C1
FAN
CAP 2uf
GR
BR
G/Y
B
BL
FAN MOTOR DH66
MV
R
R/O
R
R/O
B
BL
G/Y
R/O 0,5
R 0,5
H C L C
TYPE~ JAEGER (INTERCONTROL)
12V AC REMOTE AIR STAT
1 (1)
3 (2)
4TWO DIFFERENT TYPES OF REMOTE AIR STAT SHOWN 1180 CB 05/07/07
D490850
D490850
WIRING DIAGRAM
LABEL D490950 ISS3
1 --- SBH 19:09:05 NTS
COMPRESSOR
U
V
X
B
G/Y
BR
P
EARTH STUD
G/Y
B
BR
E
N (L2)
L (L1)
TERM'BLOCK
CYCLE
CONT'
ROCKER
SWITCH S1
BR
O/BL
DEHUMIDI
STAT
DF
STAT
HP
SWITCH
LP
SWITCH
W W
R
R/O
W/BL
TIMER
6 9 B
4 7 A
RELAY 1
B
COMP'CAP
30uf
P
BR
R
G/Y
C L
R/O
R/BL
BR
(GND)
R
WALL
PANEL
R/BL
R/O
R 0,5
GR
12V COIL
BR
MC
D
FT SH
K
C2
GR
HARDKICK CAP/RELAY
C3
WITH REMOTE HUMIDISTAT
BR
6 9 11
4 7 10
RELAY 3
K
3
1
R
R 0,5
O 0,5
O
L.P.H.W
VALVE
GR
O
B
BR
B
B
BR
Y
O
GR
TERMINAL
BLOCK
BOILER
DEMAND
SIGNAL
R/O 0,5
O
GR
B
R/W
IF FITTED
BR
B
VOLT FREE
1
2
3
4
5
6
7
8
SBH 1:11:05
R
ISS C/N APPD DATE R
c
U.C.C.
CALOREX HEAT PUMPS LTD
MATERIAL
FINISH
TOLERANCE UNLESS SPECIFIED
HOLES TO BS 4500 E12
INSPECTION LEVEL DIMS
SHT No. CONT' DRAWN
DRG No.
APPROVED DATE SCALE
IF IN DOUBT ASK
TITLE
DRG No.
DRAWING CHANGE
BL
B
BR
GR
O
P
R
W
G/Y GREEN/YELLOW
WHITE
RED
PINK
ORANGE
GREY
BROWN
BLUE
BLACK SCHWARZ
BLAU
BRAUN
GRAU
ORANGE
ROSA
ROT
WEIB
GRUN/GELB
NOIR
BLEU
MARRON
GRIS
ORANGE
ROSE
ROUGE
BLANC
VERT/JAUNE
V VIOLET VIOLETT VIOLETTE
G GREEN GRUN VERT
C4
FAN
SPEED
CAP 7uf
R/BL
BL
MV
R2
R1
8
5
2
6
CIRCUIT DIAGRAM
1
CYCLE
10 11
7
4
12V SIDE
12V AC REMOTE HUMIDISTAT
4
A B
K
6 mins
HP
LP
D
S1
K
FT
T
SH
N(L2) L(L1)
CONTINUOUS
C1
1
7
4
1
1011
R3 K
9
6
3
REMOTE
AIR STAT
12VAC
L.P.H.W VALVE Y
BOILER
DEMARND
SIGNAL
(VOLT FREE)
IF FITTED
DO NOT SCALE PRINT
C4
C3
HARD START
V
U
X
MC
C2
2 FAN SPEED CAPACITOR ADDED (7 uF) 1105 GSM 3:3:06
GR
LINK
3 FAN LEAD CONNECTIONS ALTERED. COMP EXTERNAL O/L DELETED 1105 GSM 14:3:06
ELEC BOX OUTLINE
1 2 3 4 5 6 7 8 9
Y
BR
R
G/Y
O
BL
B
FAN MOTOR DH44 MV
GR
W
CAP OFF UNUSED
LEADS FOR SAFETY
L.P.H.W
VALVE
GR
O
B
BR
Y
IF FITTED
R
R/O
B
BL
G/Y
B
BR
O
GR
B
C4 FAN SPEED CAPACITOR KONDENSATOR VENTILATORGESCHWINDIGKEIT CONDENSATEUR D' ACCELERATION DU VENTILATEUR
S1
HP
LP
D
K
MC
MV
C2
C1
Y
A
FAN MODE SWITCH
LOW PRESSURE SWITCH
DELAY TIMER
RELAY
COMPRESSOR MOTOR
FAN MOTOR
COMPRESSOR CAPACITOR
FAN CAPACITOR
SOLENOID VALVE
DEFROST THERMOSTAT/TIMER
HIGH PRESSURE SWITCH
GEBLASESCHALTER
HOCHDRUCKSCHALTER
NIEDERDRUCKSCHALTER
VERZOGERUNGSRELAIS
RELAIS
KOMPRESSORMOTOR
VENTILATORMOTOR
KONDENSATOR KOMPRESSOR
KONDENSATOR VENTILATOR
MAGNETVENTIL
ABTAUTHERMOSTAT/-UHR
SELECTEUR DE MODE DU VENTILATEUR
REINITIALISATION DEFAUT HAUTE PRESSION
REINITIALISATION DEFAUT BASSE PRESSION
TEMPORISATEUR
RELAIS
COMPRESSEUR
MOTEUR DU VENTILATEUR
CONDENSATEUR DU COMPRESSEUR
CONDENSATEUR DU VENTILATEUR
VANNE ELECTROMAGNETIQUE
THERMOSTAT DE DEGIVRAGE TEMPORISE
TH LPHW THERMOSTAT PWW-STAT THERMOSTAT LPHW
C3 HARD KICK CAP/RELAY COND./RELAI DE DEMARRAGE AUTOM. START KAPAZITOR
HYGROSTAT
THERMOSTAT DE DEGIVRAGE
HYGROSTAT
VEREISUNGSSCHUTZTHERMOSTAT
DEHUMIDISTAT
DEFROST THERMOSTAT FT
SH
T TRANSFORMER
TRANSFORMATOR
TRANSFORMATEUR
O

Page 16 SD496260 ISSUE 10
DH44/66A TTW44/66A
B
AS DRAWNA
NOTE
1. ALL WIRING 1mm UNLESS OTHERWISE STATED
2. CALOREX FIT 2uf FAN CAPS ON BOTH DH44 & DH66
R/BL
12V AC REMOTE
HUMIDISTAT
R/W
P
R/O
6
9
11
4
7
10
RELAY 2
K
1 EXTRA RELAY (R3) AND TERMINALS ADDED CJW 04:11:05
P
REMOVE LINK WHEN
REMOTE HUMIDISTAT
FITTED
O/BL
230V COIL
12V COIL
1 3
52 8
O/BL
TRANSFORMER T1
T
230V
12V
O
BR
B
P
C1
FAN
CAP 2uf
GR
BR
G/Y
B
BL
FAN MOTOR DH66
MV
R
R/O
R
R/O
B
BL
G/Y
R/O 0,5
R 0,5
H C L C
TYPE~ JAEGER (INTERCONTROL)
12V AC REMOTE AIR STAT
1 (1)
3 (2)
4TWO DIFFERENT TYPES OF REMOTE AIR STAT SHOWN 1180 CB 05/07/07
D490850
D490850
WIRING DIAGRAM
LABEL D490950 ISS3
1 --- SBH 19:09:05 NTS
COMPRESSOR
U
V
X
B
G/Y
BR
P
EARTH STUD
G/Y
B
BR
E
N (L2)
L (L1)
TERM'BLOCK
CYCLE
CONT'
ROCKER
SWITCH S1
BR
O/BL
DEHUMIDI
STAT
DF
STAT
HP
SWITCH
LP
SWITCH
W W
R
R/O
W/BL
TIMER
6 9 B
4 7 A
RELAY 1
B
COMP'CAP
30uf
P
BR
R
G/Y
C L
R/O
R/BL
BR
(GND)
R
WALL
PANEL
R/BL
R/O
R 0,5
GR
12V COIL
BR
MC
D
FT SH
K
C2
GR
HARDKICK CAP/RELAY
C3
WITH REMOTE HUMIDISTAT
BR
6 9 11
4 7 10
RELAY 3
K
3
1
R
R 0,5
O 0,5
O
L.P.H.W
VALVE
GR
O
B
BR
B
B
BR
Y
O
GR
TERMINAL
BLOCK
BOILER
DEMAND
SIGNAL
R/O 0,5
O
GR
B
R/W
IF FITTED
BR
B
VOLT FREE
1
2
3
4
5
6
7
8
SBH 1:11:05
R
ISS C/N APPD DATE R
c
U.C.C.
CALOREX HEAT PUMPS LTD
MATERIAL
FINISH
TOLERANCE UNLESS SPECIFIED
HOLES TO BS 4500 E12
INSPECTION LEVEL DIMS
SHT No. CONT' DRAWN
DRG No.
APPROVED DATE SCALE
IF IN DOUBT ASK
TITLE
DRG No.
DRAWING CHANGE
BL
B
BR
GR
O
P
R
W
G/Y GREEN/YELLOW
WHITE
RED
PINK
ORANGE
GREY
BROWN
BLUE
BLACK SCHWARZ
BLAU
BRAUN
GRAU
ORANGE
ROSA
ROT
WEIB
GRUN/GELB
NOIR
BLEU
MARRON
GRIS
ORANGE
ROSE
ROUGE
BLANC
VERT/JAUNE
V VIOLET VIOLETT VIOLETTE
G GREEN GRUN VERT
C4
FAN
SPEED
CAP 7uf
R/BL
BL
MV
R2
R1
8
5
2
6
CIRCUIT DIAGRAM
1
CYCLE
10 11
7
4
12V SIDE
12V AC REMOTE HUMIDISTAT
4
A B
K
6 mins
HP
LP
D
S1
K
FT
T
SH
N(L2) L(L1)
CONTINUOUS
C1
1
7
4
1
1011
R3 K
9
6
3
REMOTE
AIR STAT
12VAC
L.P.H.W VALVE Y
BOILER
DEMARND
SIGNAL
(VOLT FREE)
IF FITTED
DO NOT SCALE PRINT
C4
C3
HARD START
V
U
X
MC
C2
2 FAN SPEED CAPACITOR ADDED (7 uF) 1105 GSM 3:3:06
GR
LINK
3 FAN LEAD CONNECTIONS ALTERED. COMP EXTERNAL O/L DELETED 1105 GSM 14:3:06
ELEC BOX OUTLINE
1 2 3 4 5 6 7 8 9
Y
BR
R
G/Y
O
BL
B
FAN MOTOR DH44 MV
GR
W
CAP OFF UNUSED
LEADS FOR SAFETY
L.P.H.W
VALVE
GR
O
B
BR
Y
IF FITTED
R
R/O
B
BL
G/Y
B
BR
O
GR
B
C4 FAN SPEED CAPACITOR KONDENSATOR VENTILATORGESCHWINDIGKEIT CONDENSATEUR D' ACCELERATION DU VENTILATEUR
S1
HP
LP
D
K
MC
MV
C2
C1
Y
A
FAN MODE SWITCH
LOW PRESSURE SWITCH
DELAY TIMER
RELAY
COMPRESSOR MOTOR
FAN MOTOR
COMPRESSOR CAPACITOR
FAN CAPACITOR
SOLENOID VALVE
DEFROST THERMOSTAT/TIMER
HIGH PRESSURE SWITCH
GEBLASESCHALTER
HOCHDRUCKSCHALTER
NIEDERDRUCKSCHALTER
VERZOGERUNGSRELAIS
RELAIS
KOMPRESSORMOTOR
VENTILATORMOTOR
KONDENSATOR KOMPRESSOR
KONDENSATOR VENTILATOR
MAGNETVENTIL
ABTAUTHERMOSTAT/-UHR
SELECTEUR DE MODE DU VENTILATEUR
REINITIALISATION DEFAUT HAUTE PRESSION
REINITIALISATION DEFAUT BASSE PRESSION
TEMPORISATEUR
RELAIS
COMPRESSEUR
MOTEUR DU VENTILATEUR
CONDENSATEUR DU COMPRESSEUR
CONDENSATEUR DU VENTILATEUR
VANNE ELECTROMAGNETIQUE
THERMOSTAT DE DEGIVRAGE TEMPORISE
TH LPHW THERMOSTAT PWW-STAT THERMOSTAT LPHW
C3 HARD KICK CAP/RELAY COND./RELAI DE DEMARRAGE AUTOM. START KAPAZITOR
HYGROSTAT
THERMOSTAT DE DEGIVRAGE
HYGROSTAT
VEREISUNGSSCHUTZTHERMOSTAT
DEHUMIDISTAT
DEFROST THERMOSTAT FT
SH
T TRANSFORMER
TRANSFORMATOR
TRANSFORMATEUR
O

Page 17 SD496260 ISSUE 10
R/0
R
R/BL
BL
R/O 0,5
6
R 0,5
GR
BR
G/Y
B
BL
FAN MOTOR DH66
MV
L.P.H.W
VALVE
GR
O
B
BR
Y
IF FITTED
GR
LINK
C1
FAN
CAP 2uF R
R/O
C4
FAN
SPEED
CAP 7uF
R/BL
BL
NOTE
1. ALL WIRING 1mm UNLESS OTHERWISE STATED
2. CALOREX FIT 2uf FAN CAPS ON BOTH DH44 & DH66
TYPE~ JAEGER (INTERCONTROL)
12V AC REMOTE AIR STAT
1 (1)
3 (2)
2 TWO DIFFERENT TYPES OF REMOTE AIR STAT SHOWN(USE ONLY ONE) 1180 CB 05/07/07
D490851
D490851
WIRING DIAGRAM
LABEL D490951 ISS3
TTW44/66AX
1 --- SBH 20:09:05 NTS
DH44/66AX
WITH REMOTE HUMIDISTAT
ISS C/N APPD DATE R
c
U.C.C.
CALOREX HEAT PUMPS LTD
MATERIAL
FINISH
TOLERANCE UNLESS SPECIFIED
HOLES TO BS 4500 E12
INSPECTION LEVEL DIMS
SHT No. CONT' DRAWN
DRG No.
APPROVED DATE SCALE
DO NOT SCALE PRINT IF IN DOUBT ASK
TITLE
DRG No.
DRAWING CHANGE
Y
BR
R
G/Y
O
BL
B
FAN MOTOR DH44 MV
GR
W
CAP OFF UNUSED
LEADS FOR SAFETY
L.P.H.W
VALVE
GR
O
B
BR
Y
IF FITTED
R
R/O
B
BL
G/Y
B
BR
O
GR
B
C4 FAN SPEED CAPACITOR KONDENSATOR VENTILATORGESCHWINDIGKEIT CONDENSATEUR D' ACCELERATION DU VENTILATEUR
S1
HP
LP
D
K
MC
MV
C2
C1
Y
A
FAN MODE SWITCH
LOW PRESSURE SWITCH
DELAY TIMER
RELAY
COMPRESSOR MOTOR
FAN MOTOR
COMPRESSOR CAPACITOR
FAN CAPACITOR
SOLENOID VALVE
DEFROST THERMOSTAT/TIMER
HIGH PRESSURE SWITCH
GEBLASESCHALTER
HOCHDRUCKSCHALTER
NIEDERDRUCKSCHALTER
VERZOGERUNGSRELAIS
RELAIS
KOMPRESSORMOTOR
VENTILATORMOTOR
KONDENSATOR KOMPRESSOR
KONDENSATOR VENTILATOR
MAGNETVENTIL
ABTAUTHERMOSTAT/-UHR
SELECTEUR DE MODE DU VENTILATEUR
REINITIALISATION DEFAUT HAUTE PRESSION
REINITIALISATION DEFAUT BASSE PRESSION
TEMPORISATEUR
RELAIS
COMPRESSEUR
MOTEUR DU VENTILATEUR
CONDENSATEUR DU COMPRESSEUR
CONDENSATEUR DU VENTILATEUR
VANNE ELECTROMAGNETIQUE
THERMOSTAT DE DEGIVRAGE TEMPORISE
TH LPHW THERMOSTAT PWW-STAT THERMOSTAT LPHW
C3 HARD KICK CAP/RELAY COND./RELAI DE DEMARRAGE
AUTOM. START KAPAZITOR
HYGROSTAT
THERMOSTAT DE DEGIVRAGE
HYGROSTAT
VEREISUNGSSCHUTZTHERMOSTAT
DEHUMIDISTAT
DEFROST THERMOSTAT FT
SH
T TRANSFORMER
TRANSFORMATOR
TRANSFORMATEUR
1 PRODUCTION ISSUE GSM 25:5:06
B
R/BL
12V AC REMOTE
HUMIDISTAT
R/W
P
O
6
9
11
4
7
10
RELAY 2
K
P
REMOVE LINK WHEN
REMOTE HUMIDISTAT
FITTED
O/BL
230V COIL
12V COIL
1 3
52 8
COMPRESSOR
U
V
X
B
G/Y
BR
P
EARTH STUD
G/Y
B
BR
E
N (L2)
L (L1)
TERM'BLOCK
CYCLE
CONT'
ROCKER
SWITCH S1
BR
O/BL
DF STAT+
TIMER
DEHUMIDI
STAT
HP
SWITCH
LP
SWITCH
W W
R
R/O
W/BL
TIMER
6 9 B
4 7 A
RELAY 1
B
COMP'CAP
P
BR
R
G/Y
R/O
BR
(GND)
R
WALL
PANEL
R/BL
R/O
R 0,5
GR
12V COIL
BR
MC
D
SH
A
K
C2
GR
HARDKICK CAP/RELAY
C3
BR
6 9 11
4 7 10
RELAY 3
K
3
1
R
R 0,5
O 0,5
O
B
B
BR
O
GR
TERMS
BOILER
DEMAND
SIGNAL
R/O 0,5
O
GR
B
R/W
BR
B
VOLT FREE
R
MV
R2
R1
8
5
2
CIRCUIT DIAGRAM
1
CYCLE
10 11
7
4
12V SIDE
12V AC REMOTE
HUMIDISTAT
4
A B
K
6 mins
HP
LP
D
S1
K
T
SH
N(L2) L(L1)
CONTINUOUS
C1
1
7
4
1
1011
R3 K
9
6
3
REMOTE
AIR STAT
12VAC
L.P.H.W VALVE Y
BOILER
DEMARND
SIGNAL
(VOLT FREE)
WHEN FITTED
A
2
1
3 4
Y
2 1
43
DF VALVE
Y
B
B
B
B
R
R
W/R
C3
HARD START
V
U
X
MC
C2
C4
TRANSFORMER
T
230v
12v
O
BR
B
BL
B
BR
GR
O
P
R
W
G/Y GREEN/YELLOW
WHITE
RED
PINK
ORANGE
GREY
BROWN
BLUE
BLACK SCHWARZ
BLAU
BRAUN
GRAU
ORANGE
ROSA
ROT
WEIB
GRUN/GELB
NOIR
BLEU
MARRON
GRIS
ORANGE
ROSE
ROUGE
BLANC
VERT/JAUNE
V VIOLET VIOLETT VIOLETTE
G GREEN GRUN VERT
P
3 C4 CAP (FAN SPEED) WIRE COLOUR CLARIFIED 1627 DH 26:07:11

Page 18 SD496260 ISSUE 10
R/0
R
R/BL
BL
R/O 0,5
6
R 0,5
GR
BR
G/Y
B
BL
FAN MOTOR DH66
MV
L.P.H.W
VALVE
GR
O
B
BR
Y
IF FITTED
GR
LINK
C1
FAN
CAP 2uF R
R/O
C4
FAN
SPEED
CAP 7uF
R/BL
BL
NOTE
1. ALL WIRING 1mm UNLESS OTHERWISE STATED
2. CALOREX FIT 2uf FAN CAPS ON BOTH DH44 & DH66
TYPE~ JAEGER (INTERCONTROL)
12V AC REMOTE AIR STAT
1 (1)
3 (2)
2 TWO DIFFERENT TYPES OF REMOTE AIR STAT SHOWN(USE ONLY ONE) 1180 CB 05/07/07
D490851
D490851
WIRING DIAGRAM
LABEL D490951 ISS3
TTW44/66AX
1 --- SBH 20:09:05 NTS
DH44/66AX
WITH REMOTE HUMIDISTAT
ISS C/N APPD DATE R
c
U.C.C.
CALOREX HEAT PUMPS LTD
MATERIAL
FINISH
TOLERANCE UNLESS SPECIFIED
HOLES TO BS 4500 E12
INSPECTION LEVEL DIMS
SHT No. CONT' DRAWN
DRG No.
APPROVED DATE SCALE
DO NOT SCALE PRINT IF IN DOUBT ASK
TITLE
DRG No.
DRAWING CHANGE
Y
BR
R
G/Y
O
BL
B
FAN MOTOR DH44 MV
GR
W
CAP OFF UNUSED
LEADS FOR SAFETY
L.P.H.W
VALVE
GR
O
B
BR
Y
IF FITTED
R
R/O
B
BL
G/Y
B
BR
O
GR
B
C4 FAN SPEED CAPACITOR KONDENSATOR VENTILATORGESCHWINDIGKEIT CONDENSATEUR D' ACCELERATION DU VENTILATEUR
S1
HP
LP
D
K
MC
MV
C2
C1
Y
A
FAN MODE SWITCH
LOW PRESSURE SWITCH
DELAY TIMER
RELAY
COMPRESSOR MOTOR
FAN MOTOR
COMPRESSOR CAPACITOR
FAN CAPACITOR
SOLENOID VALVE
DEFROST THERMOSTAT/TIMER
HIGH PRESSURE SWITCH
GEBLASESCHALTER
HOCHDRUCKSCHALTER
NIEDERDRUCKSCHALTER
VERZOGERUNGSRELAIS
RELAIS
KOMPRESSORMOTOR
VENTILATORMOTOR
KONDENSATOR KOMPRESSOR
KONDENSATOR VENTILATOR
MAGNETVENTIL
ABTAUTHERMOSTAT/-UHR
SELECTEUR DE MODE DU VENTILATEUR
REINITIALISATION DEFAUT HAUTE PRESSION
REINITIALISATION DEFAUT BASSE PRESSION
TEMPORISATEUR
RELAIS
COMPRESSEUR
MOTEUR DU VENTILATEUR
CONDENSATEUR DU COMPRESSEUR
CONDENSATEUR DU VENTILATEUR
VANNE ELECTROMAGNETIQUE
THERMOSTAT DE DEGIVRAGE TEMPORISE
TH LPHW THERMOSTAT PWW-STAT THERMOSTAT LPHW
C3 HARD KICK CAP/RELAY COND./RELAI DE DEMARRAGE
AUTOM. START KAPAZITOR
HYGROSTAT
THERMOSTAT DE DEGIVRAGE
HYGROSTAT
VEREISUNGSSCHUTZTHERMOSTAT
DEHUMIDISTAT
DEFROST THERMOSTAT FT
SH
T TRANSFORMER
TRANSFORMATOR
TRANSFORMATEUR
1 PRODUCTION ISSUE GSM 25:5:06
B
R/BL
12V AC REMOTE
HUMIDISTAT
R/W
P
O
6
9
11
4
7
10
RELAY 2
K
P
REMOVE LINK WHEN
REMOTE HUMIDISTAT
FITTED
O/BL
230V COIL
12V COIL
1 3
52 8
COMPRESSOR
U
V
X
B
G/Y
BR
P
EARTH STUD
G/Y
B
BR
E
N (L2)
L (L1)
TERM'BLOCK
CYCLE
CONT'
ROCKER
SWITCH S1
BR
O/BL
DF STAT+
TIMER
DEHUMIDI
STAT
HP
SWITCH
LP
SWITCH
W W
R
R/O
W/BL
TIMER
6 9 B
4 7 A
RELAY 1
B
COMP'CAP
P
BR
R
G/Y
R/O
BR
(GND)
R
WALL
PANEL
R/BL
R/O
R 0,5
GR
12V COIL
BR
MC
D
SH
A
K
C2
GR
HARDKICK CAP/RELAY
C3
BR
6 9 11
4 7 10
RELAY 3
K
3
1
R
R 0,5
O 0,5
O
B
B
BR
O
GR
TERMS
BOILER
DEMAND
SIGNAL
R/O 0,5
O
GR
B
R/W
BR
B
VOLT FREE
R
MV
R2
R1
8
5
2
CIRCUIT DIAGRAM
1
CYCLE
10 11
7
4
12V SIDE
12V AC REMOTE
HUMIDISTAT
4
A B
K
6 mins
HP
LP
D
S1
K
T
SH
N(L2) L(L1)
CONTINUOUS
C1
1
7
4
1
1011
R3 K
9
6
3
REMOTE
AIR STAT
12VAC
L.P.H.W VALVE Y
BOILER
DEMARND
SIGNAL
(VOLT FREE)
WHEN FITTED
A
2
1
3 4
Y
2 1
43
DF VALVE
Y
B
B
B
B
R
R
W/R
C3
HARD START
V
U
X
MC
C2
C4
TRANSFORMER
T
230v
12v
O
BR
B
BL
B
BR
GR
O
P
R
W
G/Y GREEN/YELLOW
WHITE
RED
PINK
ORANGE
GREY
BROWN
BLUE
BLACK SCHWARZ
BLAU
BRAUN
GRAU
ORANGE
ROSA
ROT
WEIB
GRUN/GELB
NOIR
BLEU
MARRON
GRIS
ORANGE
ROSE
ROUGE
BLANC
VERT/JAUNE
V VIOLET VIOLETT VIOLETTE
G GREEN GRUN VERT
P
3 C4 CAP (FAN SPEED) WIRE COLOUR CLARIFIED 1627 DH 26:07:11

Page 19 SD496260 ISSUE 10
PHONE +44(0)1621 857171 FAX +44(0)1621 850871
Email service@calorex.com Web Site http://www.calorex.com
8.0 WARRANTY CONDITIONS
The following exclusions apply to the Warranty given by Calorex Heat Pumps Ltd.
No claims will be accepted if :-
1. The dehumidifier is incorrectly sized for the application.
2. The dehumidifier is installed in any way that is not in accordance with the current procedures as defined by
Calorex Heat Pumps Ltd.
3. The dehumidifier has been worked upon or is adjusted by anyone other than a person authorised to do so
by Calorex Heat Pumps Ltd.
4. The air flow through the machine is outside the specified limits.
5. The water flow through the machine is outside the specified limits.
6. The water pH level and/or chemical balance is outside the following limits:-
7. The dehumidifier has suffered frost damage.
8. The electrical supply is insufficient or in anyway incorrect.
IF IN DOUBT PLEASE ASK.
Note:- The Reply Paid Warranty Registration Card must be returned, to ensure that the correct warranty is
given. If you do not find a Registration Card with your Dehumidifier please contact the Calorex Service
Department giving your name, address and serial number of your Dehumidifier. A card will be sent to you for
completion.
Please give MODEL NUMBER and SERIAL NUMBER of your Dehumidifier when making technical or
service enquiries. This will assist in correct diagnosis and ensure service can provide with a minimum delay.
Acidity pH pH 7.4 - 7.8
Total Alkalinity, as CaCO3ppm 80 - 120
Total Hardness, as CaCO3ppm 150 - 250
Total Dissolved Solids ppm 1000
Maximum Salt Content wt/wt 8mg/l
Free Chlorine Range ppm 1 - 2 Domestic
Free Chlorine Range ppm 3 - 6 Commercial
Superchlorination max 30ppm for 24 hrs
Bromine ppm 2 - 5
Baquacil ppm 25 - 50
Ozone ppm 0.9 Max
Maximum Copper Content ppm 1
Aquamatic Ionic Purifier ppm 2 Max
Other manuals for DH44 Series
2
This manual suits for next models
5
Table of contents
Other Calorex Dehumidifier manuals