Cambro Ultra camcart h series User manual

UPCH400

UPCH4002

UPCH800

UPCH8002

UPCH1600

UPCH16002

This owner’s manual applies to all variations of models

in the following categories:

Ultra Pan Carrier®H-Series

UPCH400 / 4002

Ultra Camcart®H-Series

UPCH800 / 8002

UPCH1600 / 16002

Heated Replacement Doors ONLY

For Replacement

Or Retrofit Non-Electric

Ultra Pan Carriers

or Ultra Camcarts

Note: All models ending in “2” indicate 220V.

All instructions in this manual refer to both

110V and 220V models.

OWNER’S

MANUAL CAMBRO®ELECTRIC HOT HOLDING ULTRA PAN CARRIER®H-SERIES

ULTRA CAMCART®H-SERIES AND HEATED REPLACEMENT DOORS

Languages

English ...........................................................................................................1

Español...........................................................................................................5

Français..........................................................................................................9

Italiano.........................................................................................................13

Deutsch ........................................................................................................17

Polski.............................................................................................................21

Русско............................................................................................................25

日本語........................................................................................................ 29

中文 ............................................................................................................33

I. Introduction

Congratulations on the purchase of your new Cambro Electric Hot Holding Ultra Pan

Carrier or Ultra Camcart. This Owner’s Manual provides you with a step-by-step guide

to operating and maintaining your new insulated transporter. If you have any further

questions, please contact your Cambro Sales Representative, visit www.cambro.com

or call our Customer Service Department at (800) 833 3003. International customers

please call (714) 848 1555.

II. Safety Instructions

IMPORTANT: Read all instructions prior to use and save for future reference.

• Follow all warnings marked on unit.

• Use only type of power supply

(voltage, phase, frequency) indicated on

the heater unit label.

• Do not use if power cord is frayed or damaged.

• Connect unit to properly grounded power source.

• Use only manufacturer authorized power cord

and replacement parts.

• Warning! Do not use this equipment in wet

or damp conditions.

• Warning! Unplug unit prior to cleaning or service.

• Warning! Remove power cord from heater prior to cleaning.

Clean with damp cloth only.

• Warning! Do not submerge heater in water and never spray water on or near it.

• Warning! Do not get the thermometer wet in any way.

• Warning! Unplug the power cord before removing the heater from the door.

• Warning! Only Cambro Authorized Service Agent or qualified foodservice

equipment technician should open the inner cover of the heater for servicing.

• During normal operation, check the heater thumbscrews for tightness at least

once a week.

• Any operating problems not identified and corrected by instructions in this

manual should be referred to qualified service personnel

(electrician or foodservice equipment technician).

NOTE: For service please contact Cambro at (800) 854 7631 X4118. Units under

warranty should be serviced by Cambro Authorized Service Agent Only.

I121137 © Cambro Manufacturing Company, 5801 Skylab Road, Huntington Beach, CA 92647 UMUPCH0212EN Printed in USA REV 04/12

CAMBRO U.S.A.

5801 Skylab Road, Huntington Beach, CA 92647

P.O. Box 2000, Huntington Beach, CA 92647-2000

TEL: (714) 848 1555 FAX: (714) 843 2630

C.E.L.

TEL: (31) 168 707 210

FAX: (31) 168 707 211

NORTH IRELAND & UK

TEL: 0800 587 0057 Toll Free

FAX: 0845 280 3411

IRELAND

TEL: 1800 509 046 Toll Free

FAX: 01 633 55 76

UPCH400, UPCH800

(110V) UPCH1600 (110V)UPCH4002,UPCH8002

(220V) UPCH16002 (220V)

III. Assembly and Exploded Product Views

All UPCH400, UPCH800 and UPCH1600 products are factory assembled for your

convenience. No assembly is required.

NOTE: Remove packing tape, tags or documents from inside compartments

before operating.

UPCH400 Diagram

UPCH1600

Door Diagram

Digital

Thermometer

UPCH1600 Door

UPCH1600 Heater

110V or 220V Door

Nylon

Washer

5ea.

Nylon

Thumbscrew

5ea.

White

Door

Gasket

Hinge Pin

Door Latch

Thermometer

Socket

Thermometer

AC Inlet

Opening

Thumb Screw

Heater AC Inlet

Door Hinge

Knuckle

Hinge Pin

IV. Operating Instructions

NOTE: Units are designed to hold pre-heated hot food only. NEVER use to pre-heat

or re-heat food.

WARNING! Never use in wet or damp conditions. Refer to Section II for Safety

Instructions and Warnings.

1. Plug into main power supply 100-120 VAC (UPCH400/800/1600 models) or 200-230VAC

(UPCH4002/8002/16002 models) 50/60 HZ. Product label located on the heating unit inside

each door clearly indicates power supply information (see label samples below).

2. Red light on front of heated door indicates power ON for UPCH400 and UPCH800 models

– there is no power switch, unit turns on automatically when plugged into outlet. Power is

activated on UPCH1600 models by ipping power switch on front of heated door and will turn

red when power is ON. An amber light on the same switch indicates heater is active. This will

remain on until heater reaches factory set temperature and then will turn off. NOTE – heater

will switch on and off as necessary during operation to maintain factory set temperatures.

3. Pre-heat compartment(s) empty with door(s) closed for 45 minutes prior to loading hot food.

When inside door thermometer reads 150˚F (65˚C), insert pans of hot food into the carrier or

cart and latch door(s) to close tightly. NOTE: Cool metal pans or sheet pans to 250˚F (121,1˚C)

prior to placing onto plastic rails.

4. When transporting carrier/cart lled with hot food, unplug cord(s) and store on cord strap(s)

located on side of carrier or cart prior to moving. Insulated units will hold hot food hot for

4+ hours unplugged*.

5. If necessary, open pop vent located in door to release moisture/steam (UPCH400 and

UPCH800 doors only). Firmly grasp and pull outward until it clicks. To close vent,

push in until it clicks. UPCH1600 models have built in passive vent.

*Based on test with 6" (10 cm) each deep H-Pans with GripLids®lled with approx. 15 qts.

(14,2 L) of 190˚F (87,7˚C) water held in compartment with door shut. Water temperature

dropped to 183˚F (83,9˚C) in 4 hours.

CAUTION: Electrical Shock Hazard!

Before attempting to reset the hi-limit thermostat, unplug the heater power cord from

the power source. Only use “non-metal” tools to depress the reset button.

Do not bypass or alter the thermostats in any way.

1. Remove the power cord from the wall outlet or power supply and remove the other

end from the front of the heater.

2. Open the door of the Cambro product and hold the heater rmly while you remove

the 5 thumb screws with washers holding the heater to the inner face of the door.

This may also be done after removing the door from the Cambro product or by

having another person hold the heater for you.

3. Once you have the heater on a stable surface with the metal section facing down,

locate the small round hole in the cover with RESET next to the hole (the RESET

word may not be on some units).

4. Using a small diameter round, non-metal item such as a rigid plastic stir stick,

guide it through the hole and depress the button on the hi-limit thermostat as

seen in the gure below.

5. Remove the item you used to depress the button and return the heater to the door,

replace the screws with the washers and tighten.

6. Plug the cord into the door front and then to the power source. Switch on the heater

(if required) and verify it is heating up to the normal temperature.

NOTE: Normal operation of the door heater is controlled by an automatic cycling "control

thermostat." Failure of the control thermostat may cause the temperature inside the

Cambro product to rise to temperatures that could cause damage to the plastic. A

manually resettable Hi-limit thermostat, set at 195˚F (90,6˚C) is built into the heater

circuit. This device will effectively remove power to the heater in the heating unit and

will not return it to normal operation until the temperature is lower than 185˚F (85˚C)

and the button on the hi-limit thermostat is depressed. Other factors can cause the

hi-limit thermostat to open up, such as fan failure or placing food pans with

temperatures higher than 190˚F (87,8˚C).

NOTE: After resetting the hi-limit thermostat, please verify that all fans are operating

and that the temperature does not go above 185˚F (85˚C). If the fans are not operat-

ing, the hi-limit will be activated again after the heat in the heater enclosure reaches

the set-point temperature. If the original cause was failure of the control thermostat

to limit the temperature to 170˚F (76,7˚C), the hi-limit will be activated again after the

heat in the heater enclosure reaches the set-point temperature. If the heater does not

work after depressing the reset button, try the procedure again or if it continues to stop

working after some time heating, do not bypass or alter the thermostats in any way

and contact your Cambro representative.

Directions: This document covers door heaters manufactured with manually resettable

hi-limit thermostats only. Door heaters with this feature will have an access

hole in the cover of the heating unit and shall have a label "RESET" located

near the hole.

Instructions for Resetting UPCH Heaters

Fig. 1 Fig. 2 Fig. 3 Fig. 4

Fig. 5 Fig. 6a Fig. 6b Fig. 7a

Fig. 7b Fig. 8a Fig. 8b

V. Care and Maintenance

A. Heater and Door

WARNING: Completely cool heater unit prior to cleaning or maintenance.

WARNING: Do not submerge heater in water or spray water on it.

WARNING: Unplug heater from grounded power source and from door

heater prior to cleaning.

1. Carefully remove ve nylon thumbscrews and washers from heater with one hand

while holding heater with your other hand. CAUTION! Once you start loosening the

thumbscrews, the heater may fall unless you are rmly holding it. You can also

remove the door and lay face down on a at surface to remove the heater. (Sec. VI)

2. Once heater is removed from the door, clean components and door with mild

detergent, hot water and a soft cloth.

3. Rinse using soft cloth and clean hot water to remove soap and dirt.

4. Completely air dry all components or wipe with dry, clean soft cloth before

re-assembling and using the heater.

5. Carefully place heater into the recessed area of the inner face of the door.

Align AC inlet for power connection with rectangular hole through the door.

6. Use washers and thumbscrews to reattach heater to door. Tighten thumbscrews

rmly but not excessively. Do not use pliers or tools. During normal operation,

periodically check thumbscrews for tightness.

7. Inspect plug blades and cord and replace power cord if frayed or blades are

missing, bent or broken.

8. If door has been removed for cleaning or maintenance, re-install following

directions in Section VI.

B. Carrier/Cart Body

1. Clean with mild detergent, hot water and a soft cloth. DO NOT use detergents or

cleaners containing ammonia or bleach.

2. Hand wash using a soft cloth or brush to clean all interior and exterior surfaces.

DO NOT use steel wool or abrasive scrub pads or brushes.

3. Rinse product with warm or hot water to remove soap and dirt.

4. Clean gaskets by placing them into a container or sink with hot soapy water, wipe

with soft cloth or brush, rinse in hot water and air dry.

5. Air dry or dry carrier/cart outside and inside with clean, dry, soft cloth.

C. Casters

Caster maintenance should be performed after every cleaning.

1. Grease swivel raceway of caster using a lubricant

such as Lubriplate #930-AA, Keystone #84EPXLT

multi-purpose grease or equivalent. Apply grease

using a grease gun with a needle nose adapter or

a tube-type applicator such as Sta-lube Moly-graph

Assembly Lube (Fig.6). These can be obtained at

most auto parts stores.

2. Use a light oil such as WD-40 on the hub (Fig.7).

Check caster for damage and test caster spin and

swivel rotation before returning to service.

D. Pop- Up Vent Cap and Anchor

(UPCH400/UPCH800 Models ONLY) To remove:

1. Push vent cap down into non-venting position.

2. From the bottom or inner side of the lid or door,

unscrew anchor component in a counterclockwise

direction. Hold cap on the “outside” side of the

door to stop it from turning.

3. Once anchor component is disconnected from

the cap, pull up on the cap until it comes

completely out of the vent opening.

4. Soak and/or clean in warm soapy water

(mild detergent only) and allow to air dry

or dry with soft clean cloth.

To install:

1. Place cap component into vent opening from top or outer surface of the lid or door,

pushing it fully into the opening until it stops (in the non-venting position).

2. From the bottom or inner side of the lid or door, screw in the anchor component in

a clockwise direction. You may need to hold the cap on the opposite side of door to

stop it from turning. When the two components are fully connected, stop turning.

Do not over tighten.

Remove

Install

Pop-up Vent Diagram

Fig. 6

Fig. 7

1. Lay cabinet or carrier on back with door(s) facing up. Locate and remove hinge pin

clip(s). On UPC400 single door models, one is located at the top and another is

located at the bottom of the door hinge knuckles (Fig. 1). On the UPC800/UPCH800

and UPC1600/UPCH1600, a hinge pin is located at the top of the top door and

one is located at the bottom of the bottom door and there is a pivot pin located at

the bottom of the top door and the top of the bottom door.

2. While rotating the door back and forth, pull hinge pins out (Fig. 2). Remove pivot pins.

Warning! Hold onto the door at all times until door comes loose and can be removed.

3. Pull door from the body (Fig. 3). This may be tight and can require some

manipulation to remove.

4. Place the new door as shown into place for installation (Fig. 4), lining up hinge

knuckles.

5. Place hinge pins in hinge holes rst, aligning holes of body and holes of the door

(Fig. 5). Adjust door position as needed for all of the pins to go in.

For UPC800/UPCH800 and UPC1600/UPCH1600 models, next place the pivot pins in

the hinge holes. Adjust the door position or rotate it as needed to allow the pins to go

completely into place.

6. After all pins are fully seated and the groove is visible between the door and the

body (Fig. 6a), snap the “U” shaped end of the hinge pin clip onto the groove of

the pin. Rotate the door so you can push the “V” shaped end of the hinge clip over

the molded-in rib, just behind the hinge hole towards the food storage area of the

carrier/cart (Fig. 6b). Do this at the top and bottom position of the door hinge.

7. Using the location template, mark and install the cord strap on the side of the unit

and fasten the cord strap with the screw and nishing washer provided

(Figs. 7a and 7b).

8. Plug in the detachable cord (Fig. 8a) to the heater door and secure any extra cord in

the cord strap (Fig. 8b).

VI. H-Series Heated Door Kit Installation Instructions

Replace existing H-Series Heated Doors or convert existing non-electric

UPC400, UPC800, UPC1600 models to electric UPCH400, UPCH800 or

UPCH1600 units

Before replacing and/or installing, ensure that you have the following:

• 1 Door with Heater

NOTE: These doors are designed to t the top OR bottom cabinet and are NOT

interchangeable. Be sure to conrm that you have the correct model prior to

installation. The word TOP DOOR or BOTTOM DOOR is molded on the inside face

of the door on the hinge knuckle. The heater model number and serial number

are located on the heater label.

• 1 detachable power cord (110V or 220V, depending upon model).

• 1 cord strap and 1 each screw and nishing washer and location template. Tools

required for assembly - (#2) Phillips Screwdriver for cord strap.

TO ORDER REPLACEMENT PARTS:

• Call Cambro Customer Service at (800) 833 3003 or

• Fax your order to (714) 842 3430 or

• Call your local Cambro Representative or Distributor

VIII. Replacement Parts

Please visit www.cambro.com for a complete list of replacement parts. The model

number of the Cambro cart or carrier and/or heater is required to determine the correct

replacement part. The carrier or cart model number can be found on the inside of the

door or molded into the bottom of the body. Each heater has a label marked with a

serial number and heater model number.

VII. Troubleshooting Guide

Warning! Hazard of Electric Shock — Disconnect power supply before servicing. Any

operating problems not identied and corrected by instructions in this manual should

be referred to qualied service personnel (electrician or foodservice equipment

technician). No user-serviceable items under the inner cover of the heater.

Only qualied service personnel should ever open the inner cover of the heater.

Problem Possible Causes Possible Solutions

Unit is

plugged in but

does not heat

up at all.

• There is no power or an

inadequate amount of

power.

• Power cord is not fully

connected to the power

source or to the heater.

• Power cord is damaged.

• Heating unit is damaged.

• Check the power supplied to

the unit. It should match the

requirements on the heater label.

• Make sure both ends of the power

cord are connected securely.

• Always replace damaged power

cords with Cambro authorized

power cords.

• Replace the heater unit.

Unit operates

for more

than 1 hour

but does not

achieve the

minimum

150˚F (64˚C)

temperature.

• Door is not fully

closed or the gasket is

missing.

• Power cord is damaged

and is causing

intermittent power to

the heating unit.

• Thermometer is damaged

or not working properly.

• Heating unit is not

working properly.

• Make sure the door is fully closed

and the gasket is in place. Small

gaps are ok and will not affect the

performance.

• Always replace damaged power

cords with Cambro authorized

power cords.

• Check the heat inside the unit with

a veried thermometer, located at

center inside the unit.

• Check fans for obstructions. If none

found, replace heating unit.

Persistent

odor inside

the cabinet.

• Initial start-up of unit.

• Food left in the cabinet

for overly-long holding

periods.

• For rst-time use, plug in and run

the unit with the door open for 1 hour

to air out the cabinet.

• Place a pan of water with some

baking soda in it and turn on the

heater for 1 hour.

• If smell is still persistent please

contact Cambro Customer Service

at (800) 833 3003.

IX. Cambro Warranty And Product Liability

LIMITED ORIGINAL COMMERCIAL ELECTRICAL EQUIPMENT

WARRANTY

Cambro Manufacturing warrants its new product(s) to be free from defects in

material and workmanship for a period of one (1) year from the date of shipment

from authorized CAMBRO distribution locations.

This Warranty is subject to the following conditions and limitations:

1.This warranty is limited to product(s) sold by Cambro Manufacturing to the original

user in the continental United States and Canada. For International Warranty

Claims contact your local Cambro Representative.

2.The Liability of Cambro Manufacturing is limited to the repair or replacement of any

part found to be defective. Parts and labor required for preventative maintenance

or cleaning are not covered under this warranty.

3.Cambro Manufacturing will bear normal charges incurred in the repair or

replacement of a warranted piece of equipment within 50 miles (80 kilometers) of

an authorized service agency. Time and travel charges in excess of 50 miles (80

kilometers) will be the responsibility of the person or rm requesting the service.

All labor to repair and/or service the warranted unit(s) shall be performed during

regular working hours. Overtime premium will be charged to the buyer and is NOT

covered by this warranty.

4.Charges incurred by delays or operating restrictions that hinder the service

technician’s ability to access or perform service to equipment in question are

NOT covered by this warranty. This includes Institutional, Correctional, Military,

and Marine facilities.

5.Cambro Manufacturing will bear no responsibility or liability for any product(s)

which have been mishandled, abused, misapplied, misused, subjected to harsh

chemical action, damaged by ood, re, or other acts of nature, eld modied by

unauthorized personnel or which have altered or missing serial numbers.

6.Cambro Manufacturing does not recommend or authorize the use of any product(s)

in a non-commercial application, including but not limited to residential use. The

use or installation of any product(s) in non-commercial applications renders all

warranties, express or implied, including the warranties of MERCHANTABILITY and

FITNESS FOR A PARTICULAR PURPOSE, null and void, including any responsibility

for damage, costs and legal actions resulting from use or installation of product(s)

in any non-commercial setting.

7. Adjustments such as calibrations, leveling, tightening of fasteners or utility

connections normally associated with the original installation are the responsibility

of the dealer or installer and not that of Cambro Manufacturing. Improper

installation includes, but is not limited to, use of inadequate electrical wiring and/

or insufcient or improper voltage.

8.Replacement part(s) which are replaced in the eld by CAMBRO authorized service

technicians ONLY will be warranted for the duration of the equipment warranty or

90 days effective from date of installation, whichever is greater. This warranty is

for part(s) cost only and does not include freight or labor charges.

9.This states the exclusive remedy against Cambro Manufacturing relating to the

product(s), whether in contract or in tort or under any other legal theory, and

whether arising out of warranties, representations, instructions, installations or

defects from any cause. Cambro Manufacturing shall not be liable, under any legal

theory, for loss of use, revenue or prot, or for substitute use of or performance, or

for incidental, indirect, or special or consequential damages or for any other loss or

cost of a similar type.

10. THIS WARRANTY AND THE REPRESENTATIONS AND TERMS SET FORTH HEREIN

ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES AND LIABILITIES,

INCLUDING BUT NOT LIMITED TO, OTHER WARRANTIES, EXPRESS OR IMPLIED,

OF MERCHANTABILITY AND FITNESS FOR PARTICULAR USE AND CONSTITUTES

THE ONLY WARRANTY OF CAMBRO MANUFACTURING WITH RESPECT TO THE

PRODUCT(S).

RETURN POLICY: Cambro Manufacturing products cannot be returned without prior

written factory authorization (RMA). The restocking charge is 15% plus any costs

required to recondition the equipment. No returns accepted after 90 days from date

of invoice. Electrical components returned are subject to inspection prior to credit

being issued. Electrical components which have been installed by an operator or

non-approved service agent are not returnable for credit.

UPCH400

UPCH4002

UPCH800

UPCH8002

UPCH1600

UPCH16002

Este manual de propietario sirve para todas las variantes de

los modelos en las siguientes categorías:

Ultra Pan Carrier®Serie H

UPCH400 / 4002

Ultra Camcart®Serie H

UPCH800 / 8002

UPCH1600 / 16002

SÓLO para Puertas Térmicas de Repuesto

para el reemplazo o actualización de

los Ultra Pan Carriers o Ultra Camcarts

no eléctricos

Nota: Todos los modelos que terminan en un

dos “2” indican un voltaje de 220 V. Todas

las instrucciones en este manual se refieren a

ambos modelos, los de 110 V y los de 220 V.

MANUAL DEL

PROPIETARIO

SERIE H DE PORTADORES ULTRA PAN CARRIER®ELÉCTRICOS

PARA LA RETENCIÓN DE ALIMENTOS CALIENTES, SERIE H

DE TRANSPORTADORES ULTRA CAMCART®Y SERIE H DE

PUERTAS TÉRMICAS DE REPUESTO DE CAMBRO®

I. Introducción

Felicitaciones por la compra de su nuevo transportador Ultra Pan Carrier o Ultra

Camcart de retención termoeléctrica. Este Manual del Propietario le proporciona

una guía paso a paso para operar y dar mantenimiento a su nuevo transportador

isotérmico. Si tiene más preguntas, por favor comuníquese con su Representante de

Ventas Cambro, visite nuestro portal en la Internet en www.cambro.com o marque la

Línea Directa de Servicios al Cliente al (800) 833 3003. Los clientes internacionales

sírvanse marcar el (714) 848 1555.

II. Instrucciones de Seguridad

IMPORTANTE: Lea todas las instrucciones antes de usarlo y guárdelas para referirse a

ellas en el futuro.

• Siga las advertencias marcadas en la unidad.

• Use sólo el tipo de suministro eléctrico indicado

(voltaje, fase, frecuencia) en la etiqueta

de la unidad.

• No use el cordón eléctrico si éste está

deshilachado o dañado.

• Conecte la unidad únicamente en fuentes de

alimentación con contacto adecuado a tierra.

• Use únicamente el cordón eléctrico y las piezas

de repuesto autorizadas por el fabricante.

• ¡Advertencia! No use este equipo en condiciones

mojadas o húmedas

• ¡Advertencia! Desenchufe la unidad antes de limpiarla o darle servicio.

• ¡Advertencia! Quite el cordón eléctrico del calentador antes de limpiarlo. Límpielo

sólo con un paño húmedo únicamente.

• ¡Advertencia! No deje que el calentador o el termómetro se

moje bajo ningún concepto.

• ¡Advertencia! Desenchufe el cordón eléctrico antes de quitar el calentador

de la puerta.

• ¡Advertencia! Únicamente un Ag ente de Servicio Autorizado Cambro o un técnico

calificado en equipos para el servicio de alimentos debe abrir la cubierta interior

del calentador para darle servicio.

• Durante las operaciones cotidianas, revise los tornillos de mariposa del calentador

para cerciorarse de que están ajustados; hágalo por lo menos una vez por semana.

• Cualquier problema en la operación que no esté identificado y corregido por las

instrucciones en este manual deberá referirse a personal de servicio calificado

(un electricista o un técnico en equipos de servicios de alimentos).

NOTA: Para obtener servicio, sírvase contactar a Cambro al (800) 854 7631 ext. 4118.

Las unidades bajo garantía deben recibir servicio únicamente del Agente de

Servicios Autorizado de Cambro.

CAMBRO U.S.A.

5801 Skylab Road, Huntington Beach, CA 92647

P.O. Box 2000, Huntington Beach, CA 92647-2000

TEL: (714) 848 1555 FAX: (714) 843 2630

ESPAÑA

TEL: 900 122 125

FAX: 918 125 582

[email protected]

Idiomas