Camfil CamSafe Installation instructions

Camfil EMC EMC_SPEC018_C2.doc Rev. D –2020 05 19
CamSafe
Installation & Operating
Manual

Camfil EMC EMC_SPEC018_C2.doc Rev. D –2020 05 19
1Updates
Date
Revision
Object
Author
2020-05-19
D
General Update to include further modules from the scope
V.Parkkoin
2019-01-21
C
Modified INV clamping system §10.3
V.Parkkoin
2018-06-26
B
Corrections §8
V.Parkkoin
2018-02-01
A
First issue (based on DTU3080 Rev.C)
V.Parkkoin

Camfil EMC EMC_SPEC018_C2.doc Rev. D –2020 05 19
2Content
1 Updates................................................................................................................................2
2 Content ................................................................................................................................3
3 Purpose & Scope..................................................................................................................5
4 Product Presentation...........................................................................................................6
4.1 Design Features ...................................................................................................................6
4.1.1 CamSafe Certification Levels................................................................................................6
4.1.2 Airflow Options....................................................................................................................6
4.2 Materials & Temperature Limitations .................................................................................7
4.2.1 Materials..............................................................................................................................7
4.2.2 Temperature Limitations .....................................................................................................8
4.3 Corrosion Resistance ........................................................................................................ 10
5 Quality Control.................................................................................................................. 11
6 Goods Reception............................................................................................................... 11
7 Prior to Mounting or Intervention.................................................................................... 12
8 Mounting of Configurations.............................................................................................. 13
8.1 General Assembly of Housings / Collectors...................................................................... 13
8.2 Assembly of Horizontal Airflow Configurations................................................................ 15
8.3 Assembly of Wall Mounted Configurations...................................................................... 16
8.4 Installation of Free Standing Configurations .................................................................... 17
8.5 Installation of Wall-mounted Configurations ................................................................... 18
8.5.1 Wall Cutout Dimensions ................................................................................................... 19
8.5.2 Wall Flange........................................................................................................................ 19
8.5.3 Air Inlet Installation .......................................................................................................... 20
8.5.4 Door Module Installation.................................................................................................. 21
8.6 Installation of Add-ons...................................................................................................... 22
8.6.1 Support Stands.................................................................................................................. 22
8.6.2 Manometer Supports........................................................................................................ 23
8.6.3 Manometer Hookup ......................................................................................................... 24

Camfil EMC EMC_SPEC018_C2.doc Rev. D –2020 05 19
9 Operation.......................................................................................................................... 25
9.1 Features ............................................................................................................................ 25
9.2 Intervention Space............................................................................................................ 26
9.3 Filter Compatibility ........................................................................................................... 27
9.4 Filter Change..................................................................................................................... 28
9.4.1 Filter Change without Service Bag - Standard Airflow Top ➔Bottom........................... 28
9.4.2 Filter Change without Service Bag - Inverted Airflow Bottom ➔Top............................ 30
9.4.3 Safe Filter Change with Service Bag.................................................................................. 33
10 Option : Manual Welding Tool.......................................................................................... 37
11 Option : Mobile Integrity Probe (MIP).............................................................................. 39
11.1 Filter Validation with MIP ................................................................................................. 40
12 Option : Aerosol Injection Module ................................................................................... 42
13 Option : Handling Console ................................................................................................ 43
14 Maintenance..................................................................................................................... 44
14.1 Spare Parts........................................................................................................................ 44

Camfil EMC EMC_SPEC018_C2.doc Rev. D –2020 05 19
3Purpose & Scope
This manual is made for personnel in charge of housing installation and filter change & validation.
Its purpose is to introduce the product and provide necessary information regarding
➔Housing installation
➔Filter installation & exchange
➔Filter validation
➔General adjustment and operating procedures for housings and add-ons
for CamSafe BIBO ducted housings and associated Add-Ons.
PLEASE NOTE:
The CamSafe product family is open to customization.
Illustrations in this manual represent generally valid principles for the standard scope.
The actual configuration of your specific CamSafe might be different, depending on type
and custom features.
DISCLAIMER
We would like to take this opportunity to thank our customers and other parties for their interest
in Camfil filters, housings and products and to remind them that each user bears the full
responsibility for making its own determination as to the suitability of Camfil materials,
information, products, recommendations and advice for its own particular purpose.
Each user must identify and perform tests and analysis sufficient to assure that its finished parts,
methods and results will be safe and suitable for use under end-use conditions. Because actual
use of products, methods and information by the user is beyond the control of Camfil, such use is
within the exclusive responsibility of the user and Camfil cannot be held responsible for any loss
incurred through incorrect or faulty use of products or information.
Further, no statement contained herein concerning a possible, safe or suggested use of any
material, method, product or advice is intended or should be construed to grant any license
under any patent or other intellectual property right of Camfil or any of its subsidiaries or
affiliated companies or as a recommendation for the use of such information, material, product,
method, service or design in the infringement of any patent, copy write, trademark or other
intellectual property right.

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4Product Presentation
4.1 Design Features
CamSafe is a product line consisting of BIBO safe change housings, complemented by a modular
system of other functional elements, as well as a full range of options and add-ons in view of flexible
adaptation to customer requirements.
Global Features
•Contamination free filter change
•Patented safety features for filter clamping and filter door
•Long lasting reliability and air tightness due to fully welded construction
•Proven high corrosion protection against decontamination agents (see also § 4.3)
Highly flexible and modular safety housing system
•Different filter sizes
•Different material Options (see § 4.2.1)
•Different airflow options (see § 4.1.2)
•Functional & configuration options (see
•Custom configurations to suit specific requirements
Up to 6 banks for airflow ranges from 150 to 30 000 m3/h
CamSafe Certification Levels
•Mechanical resistance of the housing Class D1(M) acc. to EN 1886:2007
•Air-tightness of the housing Class L1 acc. to EN 1886:2007
•Air tightness at gasket seat below 0.01% acc. ISO EN 14644-3:2005
•Containment enclosure air tightness Class 3 acc. to ISO 10648-2:1994
Airflow Options
Airflow direction other than TOP ➔BOTTOM are available as housing variants.
PLEASE NOTE : Standard flow housings should NOT be used for alternate
airflows. The changed orientation requires housing
modifications to ensure safe filter change and -clamping
with intervention on the “clean” side.

AIR
AIR
A
I
R
A
I
R

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4.2 Materials & Temperature Limitations
Materials
All modules of the CamSafe standard scope are available in 3 base materials / finishes :
1. Carbon Steel –Coated
Base material: SHEET METAL - EN10025-2 -S235JRG2 (1.0038)
Coating Finish: Powder paint coating as per EMC_SPEC025
Standard RAL9010, other RAL colors on request
2. Stainless Steel 304L
Base material: SHEET METAL AISI 304L - EN10088 –X5CrNi18-9 (1.4307)
3. Stainless Steel 316L
Base material: SHEET METAL AISI 316L - EN10088-2 - X2CrNiMo17-12-2 (1.4404)
SS Finish: Housing fully pickled
Visible flange Glass Bead Blasted (or polished) to smooth satin finish
as per EMC_SPEC026 & Derogation Notice CAM-003-2018
Material thickness: 2 mm base thickness for ALL housings & accessories
unless otherwise specified

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Temperature Limitations
From the technical characteristics of materials employed (paint & plastic parts), it is safe to say that
CamSafe housings are fully functional for the same temperature range as the most common filter cell
ranges, i.e. 60°C maximum for continuous use.
PLEASE NOTE: HOT process air and/or environment
Under no circumstances should a housing be continuously exposed to
temperatures > 90°C.
PLEASE NOTE: COLD process air
Process air temperatures <4°C would require an insulated housing to avoid
condensation.
This option is NOT available ytd due to the morphology of the housing body.
The following materials are used in CamSafe filter housings.
➔Max. temperatures are values for permanent exposure.
Illustration
Name
Material(s)
Temp.
Max
[°C]
Housing Body & Door
Weldment
Housing body & door
(a) 1.0038 (S235JRG2)
(b) SS 1.4301 (X5CrNi18-10)
(c) SS 1.4404 (X5CrNiMo17-12-2)
( >250 )
-
Screws & Nuts & Fittings
(a) Zn8C
(b) SS A2
(c) SS A4
( >250 )
-
Powder Coat
Primer
Topcoat
Epoxy
Polyester
( <=90 )
-
Door Gasket
Chloropren Rubber 40 Shore A
( <=100 )
-
Door Gasket Tape
Acrylic Adhesive
( <=120 )
Star Button
DIN 6336-KU-63-M10-K-MS
Phenolic Resin
PF31
( <=140 )
-
Stickers
PVC
( <=60 )
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Illustration
Name
Material(s)
Temp.
Max
[°C]
Clamping System
Clamping Frame
SS
1.4307 (X2CrNi18-09)
( >250 )
Camshaft
SS
1.4307 (X2CrNi18-09)
( >250 )
Cam
Brass
2.0402 (CuZn39Pb2)
( >250 )
Torsion Spring
SS
1.4310 (X12CrNi17-7)
( >250 )
-
Screws & Nuts & Fittings
(a) SS A1
(b) SS A2
( >250 )
Nylon Bushing
Nylon
PA6
( <=80 )
Options
Porthole Window
Frame –aluminum
Window –tempered glass
Gaskets –nitrile rubber 70NBR601
( >250 )
( >250 )
( <=120 )
-
Mobile Integrity Probe
(Manual Scan)
Scan Probes
–SS SS 1.4301 (X5CrNi18-10)
Bushing body –Al anodized
Protection –AlCu4MgSi
Bushing –Iglidur J®
Gliders –PET 300
O-Rings –nitrile rubber 70NBR601
( >250 )
( >250 )
( >250 )
( <=90 )
( <=115 )
( <=120 )
Flange Gaskets
1.4301 (X5CrNi18-10)
(<=90)

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4.3 Corrosion Resistance
Standard housing versions feature a double-layer powder coat for enhanced corrosion protection,
designed to be highly resistant to decontamination agents commonly used in Life Science
and Clean Process environments.
Camfil has chosen to evaluate corrosion resistance of its metal products with respect to
decontamination products most commonly used by our customers.
•Hydrogen Peroxide (H2O2)
https://en.wikipedia.org/wiki/Hydrogen_peroxide
•Peracetic Acid (CH3CO2OH)
https://en.wikipedia.org/wiki/Peracetic_acid
•ActrilTM Cold Sterilant
http://www.medivators.com/products-and-services/renal-systems/cold-sterilants
➔A comprehensive testing report is available, upon request
➔Corrosion resistance to other decontaminants can be determined in our laboratory, upon request
PLEASE NOTE:
CamSafe is designed for indoor use in Life Science applications with HVAC processed air.
No corrosion resistance class according to ISO 12944 is established.
Store parts in a dry area protected from weather, prior to installation.
For heavy duty applications in Life Science and/or environments with high condensation like :
•High moisture / low temperature + severe decontamination
(heavy acid or case concentrations)
•Negative temperature warehouses for bulk vaccine storage
•Blood fractioning applications
we recommend using stainless steel versions.
For these or similar cases, we can supply CamSafe housings in stainless-steel AISI 304L or 316L,
depending on application severity.
