Camfil CleanSeal V3 Installation instructions

Camfil EMC EMC_SPEC040_CLCR.doc Rev. E –2021 10 18
CleanSeal V3 (CL)
CleanSeal Exhaust V3 (CR)
Installation & Operating
Manual

Camfil EMC EMC_SPEC040_CLCR.doc Rev. E –2021 10 18
1Updates
Date
Revision
Object
Author
2021-04-29
D
Correct support bracket footprint values §8.4.1
V.Parkkoin
2020-09-18
C
Update to last MIP updates
V.Parkkoin
2020-09-14
B
Update MIP drive shaft connection §9.5.3
V.Parkkoin
2020-07-26
A
First issue
V.Parkkoin

Camfil EMC EMC_SPEC040_CLCR.doc Rev. E –2021 10 18
2Contents
1 Updates....................................................................................................................................... 2
2 Contents...................................................................................................................................... 3
3 Purpose & Scope......................................................................................................................... 6
4 Quality Control............................................................................................................................ 7
5 Goods Reception......................................................................................................................... 7
6 Prior to Installation or Intervention............................................................................................ 8
7 Product Presentation.................................................................................................................. 9
7.1 Design Features .......................................................................................................................... 9
7.1.1 CleanSeal CL for Ceiling Installation ........................................................................................... 9
7.1.2 CleanSeal Exhaust CR for Wall Installation................................................................................. 9
7.2 Corrosion Resistance ................................................................................................................ 10
7.3 Materials & Temperature Limitations ...................................................................................... 11
8 Installation of Housings ............................................................................................................ 15
8.1 Unboxing & Handling................................................................................................................ 15
8.2 Recommended Cutout Dimensions.......................................................................................... 16
8.3 Suspension Mounting............................................................................................................... 17
8.3.1 Standard Suspension ................................................................................................................ 17
8.3.2 Optional Suspension –Basic Plenum Hangers ......................................................................... 18
8.3.3 Optional Suspension –KNAUF Rapid Push-on Hangers ......................................................... 19
8.4 Compression Mounting ............................................................................................................ 20
8.4.1 Standard Compression.............................................................................................................. 20
8.4.2 Compression Mounting Options............................................................................................... 21
8.4.3 Compression Mounting with Quick Clamping Kit..................................................................... 22
8.5 Duct Connection ....................................................................................................................... 23
8.5.1 D-Spigot .................................................................................................................................... 23
8.5.2 N-Spigot .................................................................................................................................... 24
8.5.3 Rectangular Flange ................................................................................................................... 25
8.5.4 Open Plenum Versions ............................................................................................................. 26
8.6 Measurement Port Connection................................................................................................ 27

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9 Installation of Add-ons ............................................................................................................. 28
9.1 Dampers.................................................................................................................................... 28
9.2 Duct Adapters........................................................................................................................... 29
9.3 Aerosol Injection....................................................................................................................... 30
9.3.1 CleanSeal Integrity.................................................................................................................... 30
9.3.2 IntegriBox.................................................................................................................................. 31
9.4 Mobile Integrity Probe (MIP).................................................................................................... 32
9.4.1 Special precautions when installing a MIP housing.................................................................. 33
9.4.2 Choosing the Control Box Location .......................................................................................... 34
9.4.3 Adapting and Operating the Control Box Locking System........................................................ 35
9.4.4 Connecting the MIP Drive Shaft ............................................................................................... 37
9.4.5 Installing the Control Box ......................................................................................................... 38
9.4.6 Installation Validation before Startup...................................................................................... 39
10 Operation.................................................................................................................................. 40
10.1 Filter Compatibility ................................................................................................................... 40
10.1.1 Gel Filter Compatibility............................................................................................................. 40
10.2 Filter Clamping - General Settings ............................................................................................ 41
10.3 CleanSeal CL for Ceiling Installation ......................................................................................... 43
10.3.1 Features.................................................................................................................................... 43
10.3.2 Front Plate Operation for CleanSeal CL.................................................................................... 44
10.3.3 Filter Installation / Exchange .................................................................................................... 45
10.3.4 Local Aerosol Injection with IntegriPod.................................................................................... 46
10.3.5 Controlling Multiple Housings with IntegriBox......................................................................... 47
10.3.6 Filter Validation for Supply Air.................................................................................................. 48
10.3.7 Filter Validation for Extract Air ................................................................................................. 48
10.4 CleanSeal Exhaust CR for Wall Installation............................................................................... 49
10.4.1 Features.................................................................................................................................... 49
10.4.2 Door Operation for CleanSeal Exhaust CR................................................................................ 50
10.4.3 Main Filter Installation / Exchange........................................................................................... 51
10.4.4 Prefilter Installation / Exchange ............................................................................................... 52
10.4.5 Testing Shroud (Option) ........................................................................................................... 53
10.4.6 Filter Validation with Mobile Integrity Probe........................................................................... 56
10.4.7 MIP Driver................................................................................................................................. 58

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11 Maintenance............................................................................................................................. 59
11.1 Spare Parts................................................................................................................................ 61
11.2 Procedures................................................................................................................................ 62
11.2.1 Replacing Measurement Port Tubes ........................................................................................ 62
11.2.2 Adjusting Door Fit on CleanSeal Exhaust.................................................................................. 63

Camfil EMC EMC_SPEC040_CLCR.doc Rev. E –2021 10 18
3Purpose & Scope
This manual is made for personnel in charge of housing installation and filter change & validation.
Its purpose is to introduce the product and provide necessary information regarding
➔Housing installation
➔Filter installation & exchange
➔Filter validation
➔General adjustment and operating procedures for housings and add-ons
for CleanSeal CL terminal housings for ceiling installation (supply- or extract air)
as well as CleanSeal Exhaust CR for wall installation (extract air only)
and associated Add-Ons.
PLEASE NOTE:
The CleanSeal product family is open to customization.
Illustrations in this manual represent generally valid principles for the standard scope.
The actual configuration of your specific CleanSeal might be different, depending on type
and custom features.
DISCLAIMER
We would like to take this opportunity to thank our customers and other parties for their interest
in Camfil filters, housings and products and to remind them that each user bears the full
responsibility for making its own determination as to the suitability of Camfil materials,
information, products, recommendations and advice for its own particular purpose.
Each user must identify and perform tests and analysis sufficient to assure that its finished parts,
methods and results will be safe and suitable for use under end-use conditions. Because actual
use of products, methods and information by the user is beyond the control of Camfil, such use is
within the exclusive responsibility of the user and Camfil cannot be held responsible for any loss
incurred through incorrect or faulty use of products or information.
Further, no statement contained herein concerning a possible, safe or suggested use of any
material, method, product or advice is intended or should be construed to grant any license
under any patent or other intellectual property right of Camfil or any of its subsidiaries or
affiliated companies or as a recommendation for the use of such information, material, product,
method, service or design in the infringement of any patent, copy write, trademark or other
intellectual property right.

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4Quality Control
Quality control items for CleanSeal terminal housings are documented by Camfil Qualified Sub
Contractors on the corresponding checklist, according to a product specific Quality Check Instruction.
The combination of order reference, date and batch serial number on the identification sticker allows
Camfil to track quality documentation of any individual housing.
5Goods Reception
Packaging for shipment is covered by a Camfil specification, to
ensure transport protection and delivery in good condition.
➔The main box contains the housing and a bag with
accessories
➔For housings with MIP (Mobile Integrity Probe), the control
box will be included with the housing.
➔As a general rule, other add-ons and accessories
(front plates, doors, dampers, adapters, etc.)
will be packed separately.
Packing example:
3 CleanSeal housings
PLEASE NOTE:
➔Each package or pallet should be checked upon delivery (visual check), to ensure
there has been no damage during transport..
➔In case of Quality issues not linked to transport, please provide a short description (ideally with
picture) of the feature concerned, as well as a picture of the housing’s identification sticker
for tracking.
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6Prior to Installation or Intervention
Precautions : Respect applicable safety and health rules on site and wear protective gear.
(clothing, gloves, eye protection, safety footwear, mask, …).
A work coat or overall and gloves are recommended as a minimum precaution.
As a general rule
➔Store parts in a dry area protected from weather, prior to installation
➔Airflow through installed housings should be shut off before intervention,
unless specifically required for validation testing
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7Product Presentation
7.1 Design Features
CleanSeal housings are designed as terminal housings for air supply or extraction in clean rooms.
CleanSeal housings (CL) for ceiling installation are designed for supply air, but can perfectly work as
extract air terminals in the ceiling.
CleanSeal Exhaust housings (CR) for wall installation are designed for extract air.
Global Features
•Fully welded design, including measurement ports
•Tool-less filter clamping
•Filter retainers (ceiling) / door stops (wall) for hands-free operation of clamps
•Long lasting reliability and air tightness due to fully welded construction
•Proven high corrosion protection against decontamination agents
•Safe and fast locking / unlocking of front plates and doors
•Installation by suspension ( only for ceiling installation) or compression
using removable “universal blocks”
•Large choice of standardized sizes, materials, and inlet options
CleanSeal CL for Ceiling Installation
•Available for PU filters (frame heights 66 / 78 / 90 / 110 mm)
•Available for Gel filters (frame heights 71 / 105 / 115 mm)
•Optional PRE filter (frame height 48 / 50 mm) for exhaust
( ❖ standard selection)
•Full range of interchangeable front plates
•Available with Manual Integrity Probe
( ❖ standard selection)
CleanSeal Exhaust CR for Wall Installation
•Available for PU filters (frame heights 66 / 78 / 90 / 110 mm)
•Available for Gel filters (frame heights 71 / 105 / 115 mm)
( ❖ custom option)
•Optional prefilter (frame height 48 / 50 mm)
( ❖ standard selection)
•Available as open-plenum version
•Available with Manual Integrity Probe
( ❖ standard selection)

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7.2 Corrosion Resistance
Standard housing versions feature a double-layer powder coat for enhanced corrosion protection,
designed to be highly resistant to decontamination agents commonly used in Life Science
and Clean Process environments.
Camfil has chosen to evaluate corrosion resistance of its metal products with respect to
decontamination products most commonly used by our customers.
•Hydrogen Peroxide (H2O2)
https://en.wikipedia.org/wiki/Hydrogen_peroxide
•Peracetic Acid (CH3CO2OH)
https://en.wikipedia.org/wiki/Peracetic_acid
•ActrilTM Cold Sterilant
http://www.medivators.com/products-and-services/renal-systems/cold-sterilants
➔A comprehensive testing report is available, upon request
➔Corrosion resistance to other decontaminants can be determined in our laboratory, upon request
PLEASE NOTE:
CleanSeal is designed for indoor use in Life Science applications with HVAC processed air.
No corrosion resistance class according to ISO 12944 is established.
Store parts in a dry area protected from weather, prior to installation.
In environments with high condensation risk, we recommend using stainless steel versions.
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