Camfil CleanSeal V3 Installation instructions

Camfil EMC EMC_SPEC040_CLCR.doc Rev. E –2021 10 18
CleanSeal V3 (CL)
CleanSeal Exhaust V3 (CR)
Installation & Operating
Manual

Camfil EMC EMC_SPEC040_CLCR.doc Rev. E –2021 10 18
1Updates
Date
Revision
Object
Author
2021-04-29
D
Correct support bracket footprint values §8.4.1
V.Parkkoin
2020-09-18
C
Update to last MIP updates
V.Parkkoin
2020-09-14
B
Update MIP drive shaft connection §9.5.3
V.Parkkoin
2020-07-26
A
First issue
V.Parkkoin

Camfil EMC EMC_SPEC040_CLCR.doc Rev. E –2021 10 18
2Contents
1 Updates....................................................................................................................................... 2
2 Contents...................................................................................................................................... 3
3 Purpose & Scope......................................................................................................................... 6
4 Quality Control............................................................................................................................ 7
5 Goods Reception......................................................................................................................... 7
6 Prior to Installation or Intervention............................................................................................ 8
7 Product Presentation.................................................................................................................. 9
7.1 Design Features .......................................................................................................................... 9
7.1.1 CleanSeal CL for Ceiling Installation ........................................................................................... 9
7.1.2 CleanSeal Exhaust CR for Wall Installation................................................................................. 9
7.2 Corrosion Resistance ................................................................................................................ 10
7.3 Materials & Temperature Limitations ...................................................................................... 11
8 Installation of Housings ............................................................................................................ 15
8.1 Unboxing & Handling................................................................................................................ 15
8.2 Recommended Cutout Dimensions.......................................................................................... 16
8.3 Suspension Mounting............................................................................................................... 17
8.3.1 Standard Suspension ................................................................................................................ 17
8.3.2 Optional Suspension –Basic Plenum Hangers ......................................................................... 18
8.3.3 Optional Suspension –KNAUF Rapid Push-on Hangers ......................................................... 19
8.4 Compression Mounting ............................................................................................................ 20
8.4.1 Standard Compression.............................................................................................................. 20
8.4.2 Compression Mounting Options............................................................................................... 21
8.4.3 Compression Mounting with Quick Clamping Kit..................................................................... 22
8.5 Duct Connection ....................................................................................................................... 23
8.5.1 D-Spigot .................................................................................................................................... 23
8.5.2 N-Spigot .................................................................................................................................... 24
8.5.3 Rectangular Flange ................................................................................................................... 25
8.5.4 Open Plenum Versions ............................................................................................................. 26
8.6 Measurement Port Connection................................................................................................ 27

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9 Installation of Add-ons ............................................................................................................. 28
9.1 Dampers.................................................................................................................................... 28
9.2 Duct Adapters........................................................................................................................... 29
9.3 Aerosol Injection....................................................................................................................... 30
9.3.1 CleanSeal Integrity.................................................................................................................... 30
9.3.2 IntegriBox.................................................................................................................................. 31
9.4 Mobile Integrity Probe (MIP).................................................................................................... 32
9.4.1 Special precautions when installing a MIP housing.................................................................. 33
9.4.2 Choosing the Control Box Location .......................................................................................... 34
9.4.3 Adapting and Operating the Control Box Locking System........................................................ 35
9.4.4 Connecting the MIP Drive Shaft ............................................................................................... 37
9.4.5 Installing the Control Box ......................................................................................................... 38
9.4.6 Installation Validation before Startup...................................................................................... 39
10 Operation.................................................................................................................................. 40
10.1 Filter Compatibility ................................................................................................................... 40
10.1.1 Gel Filter Compatibility............................................................................................................. 40
10.2 Filter Clamping - General Settings ............................................................................................ 41
10.3 CleanSeal CL for Ceiling Installation ......................................................................................... 43
10.3.1 Features.................................................................................................................................... 43
10.3.2 Front Plate Operation for CleanSeal CL.................................................................................... 44
10.3.3 Filter Installation / Exchange .................................................................................................... 45
10.3.4 Local Aerosol Injection with IntegriPod.................................................................................... 46
10.3.5 Controlling Multiple Housings with IntegriBox......................................................................... 47
10.3.6 Filter Validation for Supply Air.................................................................................................. 48
10.3.7 Filter Validation for Extract Air ................................................................................................. 48
10.4 CleanSeal Exhaust CR for Wall Installation............................................................................... 49
10.4.1 Features.................................................................................................................................... 49
10.4.2 Door Operation for CleanSeal Exhaust CR................................................................................ 50
10.4.3 Main Filter Installation / Exchange........................................................................................... 51
10.4.4 Prefilter Installation / Exchange ............................................................................................... 52
10.4.5 Testing Shroud (Option) ........................................................................................................... 53
10.4.6 Filter Validation with Mobile Integrity Probe........................................................................... 56
10.4.7 MIP Driver................................................................................................................................. 58

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11 Maintenance............................................................................................................................. 59
11.1 Spare Parts................................................................................................................................ 61
11.2 Procedures................................................................................................................................ 62
11.2.1 Replacing Measurement Port Tubes ........................................................................................ 62
11.2.2 Adjusting Door Fit on CleanSeal Exhaust.................................................................................. 63

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3Purpose & Scope
This manual is made for personnel in charge of housing installation and filter change & validation.
Its purpose is to introduce the product and provide necessary information regarding
➔Housing installation
➔Filter installation & exchange
➔Filter validation
➔General adjustment and operating procedures for housings and add-ons
for CleanSeal CL terminal housings for ceiling installation (supply- or extract air)
as well as CleanSeal Exhaust CR for wall installation (extract air only)
and associated Add-Ons.
PLEASE NOTE:
The CleanSeal product family is open to customization.
Illustrations in this manual represent generally valid principles for the standard scope.
The actual configuration of your specific CleanSeal might be different, depending on type
and custom features.
DISCLAIMER
We would like to take this opportunity to thank our customers and other parties for their interest
in Camfil filters, housings and products and to remind them that each user bears the full
responsibility for making its own determination as to the suitability of Camfil materials,
information, products, recommendations and advice for its own particular purpose.
Each user must identify and perform tests and analysis sufficient to assure that its finished parts,
methods and results will be safe and suitable for use under end-use conditions. Because actual
use of products, methods and information by the user is beyond the control of Camfil, such use is
within the exclusive responsibility of the user and Camfil cannot be held responsible for any loss
incurred through incorrect or faulty use of products or information.
Further, no statement contained herein concerning a possible, safe or suggested use of any
material, method, product or advice is intended or should be construed to grant any license
under any patent or other intellectual property right of Camfil or any of its subsidiaries or
affiliated companies or as a recommendation for the use of such information, material, product,
method, service or design in the infringement of any patent, copy write, trademark or other
intellectual property right.

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4Quality Control
Quality control items for CleanSeal terminal housings are documented by Camfil Qualified Sub
Contractors on the corresponding checklist, according to a product specific Quality Check Instruction.
The combination of order reference, date and batch serial number on the identification sticker allows
Camfil to track quality documentation of any individual housing.
5Goods Reception
Packaging for shipment is covered by a Camfil specification, to
ensure transport protection and delivery in good condition.
➔The main box contains the housing and a bag with
accessories
➔For housings with MIP (Mobile Integrity Probe), the control
box will be included with the housing.
➔As a general rule, other add-ons and accessories
(front plates, doors, dampers, adapters, etc.)
will be packed separately.
Packing example:
3 CleanSeal housings
PLEASE NOTE:
➔Each package or pallet should be checked upon delivery (visual check), to ensure
there has been no damage during transport..
➔In case of Quality issues not linked to transport, please provide a short description (ideally with
picture) of the feature concerned, as well as a picture of the housing’s identification sticker
for tracking.


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6Prior to Installation or Intervention
Precautions : Respect applicable safety and health rules on site and wear protective gear.
(clothing, gloves, eye protection, safety footwear, mask, …).
A work coat or overall and gloves are recommended as a minimum precaution.
As a general rule
➔Store parts in a dry area protected from weather, prior to installation
➔Airflow through installed housings should be shut off before intervention,
unless specifically required for validation testing


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7Product Presentation
7.1 Design Features
CleanSeal housings are designed as terminal housings for air supply or extraction in clean rooms.
CleanSeal housings (CL) for ceiling installation are designed for supply air, but can perfectly work as
extract air terminals in the ceiling.
CleanSeal Exhaust housings (CR) for wall installation are designed for extract air.
Global Features
•Fully welded design, including measurement ports
•Tool-less filter clamping
•Filter retainers (ceiling) / door stops (wall) for hands-free operation of clamps
•Long lasting reliability and air tightness due to fully welded construction
•Proven high corrosion protection against decontamination agents
•Safe and fast locking / unlocking of front plates and doors
•Installation by suspension ( only for ceiling installation) or compression
using removable “universal blocks”
•Large choice of standardized sizes, materials, and inlet options
CleanSeal CL for Ceiling Installation
•Available for PU filters (frame heights 66 / 78 / 90 / 110 mm)
•Available for Gel filters (frame heights 71 / 105 / 115 mm)
•Optional PRE filter (frame height 48 / 50 mm) for exhaust
( ❖ standard selection)
•Full range of interchangeable front plates
•Available with Manual Integrity Probe
( ❖ standard selection)
CleanSeal Exhaust CR for Wall Installation
•Available for PU filters (frame heights 66 / 78 / 90 / 110 mm)
•Available for Gel filters (frame heights 71 / 105 / 115 mm)
( ❖ custom option)
•Optional prefilter (frame height 48 / 50 mm)
( ❖ standard selection)
•Available as open-plenum version
•Available with Manual Integrity Probe
( ❖ standard selection)

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7.2 Corrosion Resistance
Standard housing versions feature a double-layer powder coat for enhanced corrosion protection,
designed to be highly resistant to decontamination agents commonly used in Life Science
and Clean Process environments.
Camfil has chosen to evaluate corrosion resistance of its metal products with respect to
decontamination products most commonly used by our customers.
•Hydrogen Peroxide (H2O2)
https://en.wikipedia.org/wiki/Hydrogen_peroxide
•Peracetic Acid (CH3CO2OH)
https://en.wikipedia.org/wiki/Peracetic_acid
•ActrilTM Cold Sterilant
http://www.medivators.com/products-and-services/renal-systems/cold-sterilants
➔A comprehensive testing report is available, upon request
➔Corrosion resistance to other decontaminants can be determined in our laboratory, upon request
PLEASE NOTE:
CleanSeal is designed for indoor use in Life Science applications with HVAC processed air.
No corrosion resistance class according to ISO 12944 is established.
Store parts in a dry area protected from weather, prior to installation.
In environments with high condensation risk, we recommend using stainless steel versions.


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7.3 Materials & Temperature Limitations
From the technical characteristics of component materials (paint & plastic parts) it is safe to say that
CleanSeal housings are fully functional for the same temperature range as the corresponding
Camfil Megalam filter panels, i.e. 60°C maximum for continuous use.
PLEASE NOTE: HOT process air and/or environment
Under no circumstances should a housing be continuously exposed to
temperatures > 90°C.
PLEASE NOTE: COLD process air
In case of very cold process air, there is a risk of passing the dew point of the
ambient atmosphere, which would lead to potentially heavy condensation,
with consequences such as water damage, accelerated corrosion, etc.
For such applications, we recommend using stainless steel versions
and / or an optional thermo-insulation layer.
The following materials are used in CleanSeal filter housings.
➔Max. temperatures are values for permanent exposure.



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Illustration
Name
Material(s)
Temp.
Max
[°C]
Common Parts CleanSeal Supply (CL) & CleanSeal Exhaust (CR)
Housing Body
(a) 1.0038 (S235JRG2)
(b) SS 1.4301 (X5CrNi18-10)
1.4307 admissible
(c) SS 1.4404 (X5CrNiMo17-12-2)
( >250 )
-
Housing Coating
Epoxy primer
Polyester top coat
(<=90)
Support Bracket
1.4301 (X5CrNi18-10)
( >250 )
Support Bracket
1.4404 (X5CrNiMo17-12-2)
( >250 )
Clamping Bracket Plate
1.4301 (X5CrNi18-10)
( >250 )
PU GEL
Excenter Clamp
Aluminum Al 6063-T6
PA6-GF30
( <=177 )
( <=100 )
Hinge Pin
POM
(<=70)
Tube Cap
for tube D8
PBT
POM
NBR
( <=70 )
Air Tubing, green
D8d6
Polyurethane
( <=60 )
Stickers
PET
( <=70 )
-
Screws & Nuts & Fittings
(a) Zn8C
(b) SS A2
(c) SS A4
( >250 )
-
Powder Coat
Primer
Topcoat
Epoxy
Polyester
( <=90 )

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Illustration
Name
Material(s)
Temp.
Max
[°C]
Specific Parts CleanSeal Supply (CL)
Retainer Bracket
1.4301 (X5CrNi18-10)
( >250 )
Retainer
1.4310 (X10CrNi18-8)
( >250 )
Spring Base
1.4404 (X5CrNiMo17-12-2)
( >250 )
Spring
1.4310 (X10CrNi18-8)
( >250 )
Damper Adj. Bar
1.4301 (X5CrNi18-10)
( >250 )
Illustration
Name
Material(s)
Temp.
Max
[°C]
Specific Parts CleanSeal Exhaust (CR)
Spring Holding Plate
1.4301 (X5CrNi18-10)
( >250 )
Prefilter Holding Spring
1.4310 (X10CrNi18-8)
( >250 )
Wire Harness D6,4
PA6.6 - UL94 V-2
( <=100 )
Mini-Latch SS
(Spring Box)
Stainless Steel
Plastic
( <=70 )
Mini-Latch Hook
Plastic
( <=70 )

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Illustration
Name
Material(s)
Temp.
Max
[°C]
Other Parts
Flange Gaskets
1.4301 (X5CrNi18-10)
(<=90)
MIP Sampling Tube
Silicone
( <=135 )
MIP Drive Flexible Shaft
Stainless Steel
PVC
( <=80 )

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8Installation of Housings
8.1 Unboxing & Handling
•Open the TOP of the box (see pictogram on the side of the box)
•Retrieve the bag(s) of accessories and remove protective foam parts
•Damper ready S-C-versions will contain a second pouch with the damper adapter rod.
•Extract housing from the box using the duct hole as a grip.
DO NOT lift the housing by the dp-port tube.
•We recommend keeping spigot and flange protection in place to prevent handling damage.
Detach and dispose of at the last possible opportunity:
•Install the housing directly or place flat on a protected surface to avoid scratching
Check filter height clamp settings at this point and adjust, if necessary (see also § 10.2).
PLEASE NOTE: The ceiling / wall flange is the most fragile part of the housing.
Accidental bending will result in paint cracks which, in turn, will compromise
corrosion protection.
Avoid shocks and supporting the housing weight by the flange or flange corners:


NO
YES
NO



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8.2 Recommended Cutout Dimensions
•Recommended cutouts ensure a recovery area of 5 … 10 mm with the standard 20mm flange
•Dimensions are generally +7mm of the respective max. housing dimension,
with reduced cutout height B +4mm for wall-mounted CR housings .
For housings without standard supports (custom), some cutout dimensions can be reduced
for additional recovery, i.e. more latitude for cutout precision
Standard cutouts
for CEILING installation –CleanSeal CL for WALL installation –CleanSeal Exhaust CR
PLEASE NOTE: For best results, cutout precision should be at tolerances +0 / -2mm.
See your project drawing for integration dimensions of customized products.
3P3 374 374
4P4 526 526
5P5 577 577
6P6 679 679
9P9 987 984
3P6 374 667
9P6 679 972
11P5 577 1165
12P6 679 1277
Rect.
CL
Filter Size
A
[mm]
B
[mm]
Square
A
B
B
A

3P3 374 359
6P6 679 664
3P6 374 664
9P6 679 969
Square
Rect.
CR
Filter Size
A
[mm]
B
[mm]
360 167
Size 1 182 167
Size 5 & 10 374 359
A
[mm]
B
[mm]
Integri
Box
A
[mm]
B
[mm]
Control
Box

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8.3 Suspension Mounting
Standard Suspension
The standard CleanSeal support system allows housing installation by both suspension and
compression for most practical situations.
•Recommended cutouts (see § 8.2) will allow to insert any standard housing straight,
no balancing required
•General purpose stainless steel support brackets are included as accessories with every housing
•Suitable for threaded rods M8 or other suspenders Dmax = 9mm
Footprint for suspender positioning
for SQUARE housings for RECTANGULAR housings
3P3 391 215 3P6 520 391
4P4 543 367 9P6 825 696
5P5 594 418 11P5 1018 594
6P6 696 520 12P6 1130 696
9P9 1001 825
Size
A
[mm]
B
[mm]
A
[mm]
B
[mm]
Size


4x


13
M8

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Optional Suspension –Basic Plenum Hangers
CleanSeal ceiling housings (CL) can be optionally supplied with alternative supports,
where the standard support system is not suitable
PLEASE NOTE: Suspension options require customized housings with the corresponding option.
They are NOT retrofittable.
•Suspension from plenum for minimum
ceiling cutout dimensions
•Standard support brackets are replaced by
support angles welded to the plenum
•Suspension with 4x M8 threaded hangers
or other suspenders Dmax = 9mm
(Ø 10mm holes)
Footprint for suspender positioning
for SQUARE housings for RECTANGULAR housings
3P3 303 213 3P6 518 303
4P4 455 365 9P6 823 608
5P5 506 416 11P5 1016 506
6P6 608 518 12P6 1128 608
9P9 913 823
A
[mm]
B
[mm]
Size
A
[mm]
B
[mm]
Size


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Optional Suspension –KNAUFRapid Push-on Hangers
CleanSeal ceiling housings (CL) can be optionally supplied with alternative supports,
where the standard support system is not suitable
PLEASE NOTE: Suspension options require customized housings with the corresponding option.
They are NOT retrofittable.
•Push-on solution for fast installation
•Suspension from plenum for minimum ceiling
cutout dimensions
•Standard support brackets are replaced by
KNAUFRapid Hangers
•4x straight rods Ø 4mm - no thread
Footprint for suspender positioning
for SQUARE housings for RECTANGULAR housings
3P3 287 213 3P6 518 287
4P4 439 365 9P6 823 592
5P5 490 416 11P5 1016 490
6P6 592 518 12P6 1128 592
9P9 897 823
B
[mm]
Size
A
[mm]
B
[mm]
Size
A
[mm]


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8.4 Compression Mounting
Standard Compression
The standard CleanSeal support system allows housing installation by both compression and
suspension for most practical situations.
•Recommended cutouts (see § 8.2) will allow to insert any standard housing straight into the cutout,
no balancing required
•General purpose stainless steel support brackets are included as accessories with every housing
PLEASE NOTE: Compression mounting requires “Option B”- Pressure Screw Kit for 1 housing (4x)
to be ordered separately: Ref. 1068200
Bracket positioning for panel thickness
Orientation min ca. 30 mm
max < 65 mm
Orientation min > 65 mm
max ca. 105 mm ( …120 mm *)
h
Bracket
s


4x

if pressure screw is assembled on the
inserted housing with brackets in place !

13
M8
A* / B* +
PLEASE NOTE:
For the maximum necessary
integration space in
compression mounting,
including enlarged pressure
plates of Option B,
please add
+88 mm (2x19 + 2x25mm)
To the “footprint” values
from §
8.3.1