Campbell Hausfeld DC060500 Service manual
6
Gallon
Quiet
Compressor
Operating Instructions and Parts Manual
Model: DC060500
© 2016 Campbell Hausfeld
A Marmon/Berkshire Hathaway Company IN641701AV 8/16
,-
JJ!6 CAMPBELL
~,_
HAUSFELD.
Please read and save these instructions.
Read
carefully before
attempting
to
assemble, install, operate
or
maintain
the
product described.
Protect yourself and others
by
observing all safety
information.
Failure
to
comply
with
instructions could result in personal
injury
and/or
property
damage! Retain
instructions
for
future
reference.
REMINDER: Keep
your
dated
proof
of
purchase
for
warranty
purposes! Attach
it
to
this manual
or
file
it
for
safekeeping.
Model#:
Serial#:
Purchase Date:
__
___
__
_
For parts, product & service
information
visit www.campbellhausfeld.com
Campbell Hausfeld
100 Production Drive
Harrison, Ohio 45030
REGISTER YOUR PRODUCT
ONLINE
NOW!
www
.
campbellhausfeld
.
com
READ
AND
FOLLOW
ALL
INSTRUCTIONS • SAVE THESE INSTRUCTIONS •
DO
NOT
DISCARD
BEFORE
YOU BEGIN
Description
Thank you
for
purchasing this Campbell Hausfeld quiet, oilless compressor.
For
over
100
years,
we
have
manufactured products
that
are durable, reliable and just
easy
to
use
and maintain. Portable oilless air
compressors are
for
home and workshop
use.
Cleaning or replacement
of
the
inlet
filter
on all models and
draining moisture from
the
air receivers are required maintenance.
UNPACKING
\A
CAUTION I Do
not
lift
or
move
unit
without
appropriatelyrated equipment.
Be
sure the
unit
is
securely
attached to lifting device used. Do
not
lift
unit
by
holding onto tubes
or
coolers. Do
not
use
unit
to lift otherattached equipment.
After
unpacking the unit, inspect carefully
for
any damage
that
may have occurred during transit.
Check
for
loose, missing
or
damaged parts.
Check
to
be
sure all supplied
accessories
are enclosed
with
the
unit
.
In
case
of
questions, damaged
or
missing parts, please visit
www
.campbellhausfeld.com
for
customer assistance.
assistance
.
IAWARNINGI
Do
not
operate
unit
if
damaged during shipping, handling
or
use.
Damage mayresult in
bursting and
cause
injury
or
property
damage.
GENERAL SAFETY INSTRUCTIONS
Overview of Safety Warning
System
ai:,d
Your
Responsibilites
READ
THIS
MANUAL
BEFORE
USING
THIS
PRODUCT.
FAILURE
TO
FOLLOW
THE
INSTRUCTIONS
AND
SAFETY
PRECAUTIONS
IN
THIS
MANUAL
CAN
RESULT
IN
SERIOUS
INJURY
OR
DEATH
.
KEEP
THIS
MANUAL
FOR
FUTURE
REFERENCE.
Your safety and
the
safety
of
others depend on you thoroughly reading and understanding this manual.
If
you have questions
or
do
not
understand
the
information presented in this manual, please
vis
it
www
.campbellhausfeld.com.
This
is
the
safety alert symbol.
It
is
used
to
alert you
to
potential personal injury hazards. The meaning
of
this safety alert symbol
is
as
follows: Attention! Become Alert! Your Safety may be
at
Risk
. The
message
that
appears next
to
the
warning which
can
be
either
written
or
pictorially presented. Operations
that
may
cause
product damage are identified by the signal
word
"
NOTICE
" in this manual.
Most tool-related incidents are
caused
by failure
to
observe
basic
safety rules
or
precautions.
You
must
be
alert
to
potential hazards.
You
must have the
necessary
training, skills and tools
to
perform these functions.
Campbell Hausfeld cannot anticipate every possible circumstance
that
might
involve a potential hazard.
Therefore,
the
warnings in this manual are
not
all inclusive.
If
a tool, procedure,
work
method
or
operating
technique
that
is
not
specifically recommended
by
Campbell Hausfeld
is
used
, you must satisfy yourself
that
it
is
safe
for
you and
for
others.
You
should also ensure
that
the
product
will
not
be damaged
or
be
made
unsafe
by
the
operation, lubrication, maintenance
or
repair procedures
that
you choose.
Safety
Guidelines
This
manual contains information
that
is
very important
to
know
and understand.This information
is
provided
for
SAFETY
and
to
PREVENT
EQUIPMENT
PROBLEMS
.
To
help recognize this information, observe
the
following
symbols.
A
DANGER
IAWARNINGI
IA
CAUTION
I
NOTICE
Danger indicates an imminentlyhazardous situation which,
if
not
avoided,
WILL
result in death
or
serious
injury
.
Warning indicates apotentiallyhazardous situation which,
if
not
avoided,
COULD
result in
death
or
serious
injury
.
Caution indicates a potentiallyhazardous situation which,
if
not
avoided, MAYresult in
minor
or
moderate injury.
Notice indicates importantinformation,
that
if
not
followed, may
cause
damage
to
equipment.
IMPORTANT
or
NOTE:
Information
that
requires special attention.
1
I
-
GENERAL
SAFETY
INSTRUCTIONS (CONTINUED)
Safety Symbols
m
•
The
following
Safety Symbols appear
throughout
this manual
to
alert you
to
important
safety hazards and
precautions.
Read
Manual
First
Wear
Eye
and
Hearing
Protection
~~
Risk
of
Electricution
Risk
of
Pressure
Risk
of
Fire
California Proposition
65
Risk
of
Moving
Parts
Risk
of
Shock
Risk
of
Explosion
IAWARNINGI
This
product
or
its
power
cord maycontain chemicals
known
to
the State
of
California
to
cause
cancer
and
birth
defects
or
other
reproductive harm.
Wash
hands
after
handling.
IA WARNING I
You
can
create dust when
you
cut, sand,
drill
or
grind
materialssuch
as
wood, paint, metal,
· • concrete, cement,
or
other
masonry.
This
dust
often
contains chemicals
known
to
cause
cancer,
birth
defects,
or
other
reproductive harm. Wear protective gear.
Important Safety Information
Please read
and
save these instructions. Read carefully before
attempting
to assemble, install, operate
or
maintain the
product described. Protect yourself
and
others
by
observing allsafety information. Failure to comply
with
instructions
could result in personal injuryand/orproperty damage! Retain instructions
for
future reference.
This manual contains important safety, operational and maintenance information.
If
you have any
questions, please visit www.campbellhausfeld.com
for
customer
assistance.
Since
the air compressor and other components
used
(material pump, spray guns, filters, lubricators,
hoses,
etc.) make up a high pressure pumping
system,
the
following
safety precautions must
be
observed
at
all
times:
1.
Read
all manuals included
with
this product carefully.
Be
thoroughly familiar
with
the controls and
the
proper
use
of
the
equipment.
2.
Follow all local electrical and safety
codes
as
well
as
in the United States, the National Electrical
Codes
(NEC)
and Occupational Safety and Health Act
(OSHA).
3. Only persons well acquainted
with
these rules
of
safe operation should
be
allowed
to
use
the
compressor.
4.
Keep visitors away and keep
out
of
reach
of
children.
5. Wear safety
glasses
and
use
hearing protection when operating
the
unit.
6.
Do
not
stand on
or
use
the
unit
as
a handhold.
7. Before
each
use,
inspect compressed air
system
and electrical components
for
signs
of
damage,
deterioration, weakness
or
leakage. Repair
or
replace defective items before using.
8.
Check
all fasteners
at
frequent intervals
for
proper tightness.
IA WARNING I Motors, electricalequipment
and
controls
can
cause
electricalarcs
that
will
ignite a flammable
• • gas
or
vapor. Never operate
or
repair in
or
neara flammable gas
or
vapor. Neverstore
flammable liquids
or
gases in the vicinity
of
the compressor.
IAWARNINGI
IA
WARNING I
WARNING:
Do
not
operate
with
guardremoved.
WARNING:
Risk
of
electricshock.
Use
GFCI.
Use
indoors only. Disconnect
all
connections before
servicing.
2
9.
Do
not
wear
loose clothing or jewelry
that
will
get
caught in
the
moving parts
of
the
unit.
IA
CAUTION
I Compressorparts
may
be
hot
even
if
the
unit
is
stopped.
10.
Keep fingers away
from
a running compressor; fast moving and
hot
parts
will
cause
injury and/or burns.
11
.
If
the
equipment should start
to
vibrate abnormally,
STOP
the
engine/motor and check immediately
for
the
cause.
Vibration
is
generally a warning
of
trouble.
12.
To
reduce fire hazard, keep engine/motor exterior free
of
oil, solvent,
or
excessive
grease.
IA WARNING I
An
ASME code safety
relief
valve
with
a setting no
higher
than the maximum allowable
. .
working
pressure (MAWP) MUST be installed in the tank
for
this compressor.
The
ASMEsafety
valve musthave sufficient
flow
and
pressure ratings to
protect
the pressurized components from bursting.
IA
CAUTION I
See
compressorspecific;,tion decal
for
maximum operating pressure. Do
not
operate
with
pressure switch
or
pilot
valves sethigherthan the maximum operating pressure.
13.
Never
attempt
to
adjust
ASME
safety valve. Keep safety valve free
from
paint
and
other
accumulations.
IA WARNING I
NEVER
use
plastic
(PVC,
ABS,
or
CPVC)
pipe
for
compressed air.
A.DANGER
WARNING:
Risk
of
bursting.
If
air
tank develops a leak, replace the
air
tank
immediately. Never
repair, weld,
or
modify
the
air
tank
or
attachments. Nevermake adjustments to the factoryset
pressures. Never exceedmanufacturer's maximum allowablepressure rating
of
attachements.
NOTICE
Drain
liquid
from tank daily.
14
. Tanks rust
from
moisture build-up, which weakens
the
tank. Make sure
to
drain
tank
regularly and
inspect periodically
for
unsafe conditions
such
as
rust
formation
and corrosion.
15.
Fast
moving air
will
stir up dust and debris which may
be
harmful.
Release
air slowly when draining
moisture
or
depressurizing
the
compressor system.
IAWARNINGI
WARNING: Serious
injury
or
death oculdoccur from inhaling compressedair. Neverinhale
air
from the
air
compressor
either
directly
or
from a breathing device connected to the
air
compressor.
The
air
stream
may
contain carbon monoxide, toxic vapors
or
soldparticles.
Do
not
spray flammable materials in vicinity
of
open flame
or
nearignition sources including the compressor unit.
Spraying Precautions
IAWARNINGI
WARNING: Risk
of
fire
and
explosion. When a combustible liquid
is
sprayed there can be
danger
of
fire
or
explosion, especially in a closed area. Keep the compressor/motor
at
least 6 meters (18
feet)
away
from explosive vapors.
16
.
DO
NOT spray flammable materials in vicinity
of
open flame
or
near
ignition
sources including
the
compressor unit. Keep away
from
heat, sparks and flame.
17
.
DO
NOT smoke. Extinguish all flames and
pilot
lights and
turn
off
stoves, heaters, electric motors, and
other
sources
of
ignition
during
use
and
until
all vapors are gone.
18.
Prevent build-up
of
vapors by opening all windows and doors
to
achieve cross-ventilation.
Use
only
with
adequate ventilation.
19.
Do
not
breathe dust, vapors,
or
spray mist. Ensure fresh air entry
during
application and drying.
If
you experience eye watering, headache
or
dizziness, wear respiratory protection
(NIOSH
approved
or
equivalent)
or
leave
the
area.
20.
Follow
OSHA
and
CSA
safety regulations
for
personal protective equipment. Typical
equipment
may
include safety
glasses,
respirator, and/or
work
gloves and
is
dependent upon
the
application type,
amount
of
use
and workspace.
3
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11
-
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SPECIFICATIONS
......
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Motor
HP
Tank Capacity
Phase
Number
of
Cylinders
Air
Delivery @ 90
psi
Voltage
Amperes
Hertz
(Cycles)
Maximum Pressure
RPM
Tank
Outlet
Size
Unit
Weight
DIMENSIONS
Length
Width
Height
DCOGOSOO
1.0
6 gallon
Single
2
2.4
SCFM
110-120
7
60
125
psi
1750
1/4 in. IM Quick Connect
62
.26 pounds
DC060500
, 4
16
.
92
in.
16.46 in.
23.62 in.
GETTING TO
KNOW
YOUR COMPRESSOR
Check
Valve
PSI
(Pounds per Square Inch) -Measurement
of
the pressure exerted
by
the
force
of
the
air. The actual
psi
output
is
measured
by
a pressure gauge on the compressor.
SCFM
(Standard Cubic Feet per
Minute)
-Sometimes called
CFM
(Cubic Feet per Minute). Measurement
of
air volume delivered
by
the
compressor.
Air
Delivery -A combination
of
psi
and
SCFM.
The
air delivery required
by
a
tool
is
stated
as
(number)
SCFM
at
(number)
psi.
The combination
of
these figures determines
what
size
unit
is
needed.
Air
Tank Capacity -
The
volume
of
air stored in
the
tank
and available
for
immediate
use.
A large
tank
allows
the
intermittent
use
of
an
air tool
with
an
air requirement higher than
the
compressor's rated
delivery.
Amps
or
Amperage -A measure
of
the electrical force minus the resistance on
an
electrical line. This air
compressor requires
15
amps
for
operation.
Be
sure
the
compressor
will
operate on
an
electrical line
with
the
proper amps.
If
other appliances operate on
the
same
line, they will reduce
the
available amps.
If
the
amperage
is
not
adequate,
the
result
will
be
blown fuses or tripped circuits.
Volts
or
Voltage -A measurement
of
the force
of
an
electrical current.
Cut-in/Cut-off Pressure -Specific
psi
at which a compressor starts and stops while refilling
the
air tank.
Pressure Switch -
Auto
On/Off Switch -
In
the
"Auto
On"
position,
the
compressor shuts
off
automatically when
tank
pressure reaches
the
maximum preset pressure.
After
air
is
used
from
the
tank
and drops
to
a preset
low
level,
the
pressure
switch automatically turns the
motor
back on.
In
the
"Off"
position,
the
compressor
will
not
operate.
This switch should
be
in the
"Off"
position when
connecting
or
disconnecting
the
power cord from
the
electrical
outlet
. (Figure
2)
·
When
the
pressure switch turns
the
motor
off
you
will
hear air leaking
out
of
the
pressure switch
unloader valve
for
a short time. This
releases
the
air pressure
from
the
discharge
tube
and allows
the
compressor
to
restart
easier.
5
Figure
2
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GETTING
TO
KNOW
YOUR
COMPRESSOR
(CONTINUED)
Regulator -
The
regulator controls
the
amount
of
air pressure
at
the
hose outlet. Turning regulator knob
clockwise (to the right)
will
increase air pressure
at
the
outlet
. Turning knob counterclockwise
(to
the
left)
will
lower air pressure
to
the
outlet. Turning knob fully counterclockwise will shut
off
flow
of
air
completely.
Handle -Designed
to
move the compressor.
ASME Safety Valve -This valve automatically
releases
air
if
the
tank
pressure exceeds
the
preset
maximum.
Exhaust Tube -
This
tube carries compressed air from the pump
to
the
check valve. This
tube
becomes very
hot
during
use
.
To
avoid
the
risk
of
severe burns, never touch
the
exhaust
tube
.
Check Valve -One-way valve
that
allows air
to
enter
the
tank,
but
prevents air in
the
tank
from
flowing
back
into
the
compressor pump.
Air
Outlet
-A quick connect coupler designed
to
work
in combination
with
a quick connect plug
to
quickly
and easily join
the
compressor
to
an
air
hose.
Pressure Gauges -
These
gauges will show air pressure in
the
compressor
tank
and
at
the compressor
outlet.
Outlet
Pressure Gauge -Will show air pressure
at
the
outlet
in pounds per square inch (psi). Make sure
this gauge
reads
ZERO
(by adjusting regulator knob fully counterclockwise) before changing air tools
or
disconnecting air
hose
from
outlet
.
Tank Pressure Gauge -Will show air pressure in
tank
while
the
compressor
is
running, indicating
compressor
is
building pressure properly. This gauge will show maximum pressure
of
compressor when
it
shuts
off
automatically
at
the
pressure switch.
Drain Valve -
This
valve
is
located underneath
the
tank
.
Use
this valve
to
drain moisture
from
the
tank
daily
to
reduce
the
risk
of
corrosion.
IA
CAUTION
I Drain liquidfrom tank daily.
Reduce
tank
pressure below
10
psi,
then drain moisture
from
tank
daily
to
avoid
tank
corrosion. Drain
moisture from
tank
by
opening the drain valve located underneath
the
tank.
MOTOR
SPECIFICATIONS
AND
ELECTRICAL
REQUIREMENTS
Power
Supply
and
Motor
Specifications
NOTICE
NOTICE
To
reduce
the
risk
of
electrical
hazards,
fire
hazards
or
damage
to
the
tool,
use
proper
circuit
protection.
Your
tool
is
wired at
the
factory
for
operation
using
the
voltage
shown.
Connect
tool to a
power
line
with
the
appropriate
voltage
and
a
15-amp
branch
circuit
.
Use
a
15-amp
time
delay
type
fuse
or
circuit
breaker.
NOTICE
To
reduce
the
risk
of
shock
or
fire,
if
power
cord
is
worn
or
cut
, or
damaged
in any
way,
have
it
replaced
immediately.
The
A-C
motor
used
on this compressor
is
a permanent split capacitor non-reversible induction type, having
the
following
specifications.
It
is
wired
at
the
factory
for
operation on
11
0V-120V
AC,
60
Hz
service.
MOTOR
SPECIFICATIONS
Voltage 110- 120
Amperes
7
Hertz
(Cycles)
60
Phase
Single
RPM
1750
6
General Electrical Connections
IAWARNINGI
WARNING
:
Risk
of
electric
shock
.
Use
GFCI.
Use
indoors
only.
Disconnect
all
connections
before
servicing
.
Use
identical
replacement
parts.
Servicing
must
be
performed
by
a
licensed,
qualified
electrician
.
In
the
event
of
a malfunction
or
breakdown, grounding provides a path
of
least resistance
for
electrical
current
to
reduce the risk
of
electric shock.
This
compressor
is
equipped
with
an
electric cord having
an
equipment-grounding conductor and a grounding plug,
as
shown.
The
plug must
be
plugged
into
a
matching
outlet
that
is
properly installed and grounded in accordance
with
all local
codes
and ordinances.
Improper connection
of
the equipment-grounding conductor
can
result in a risk
of
electric shock. The
conductor
with
insulation having
an
outer surface
that
is
green
with
or
without
yellow stripes
is
the
equipment-grounding conductor.
If
repair
or
replacement
of
the electric cord
or
plug
is
necessary,
do
not
connect the equipment-grounding conductor
to
a live terminal.
If
the grounding instructions are
not
completely understood,
or
if
you are
in
doubt
as
to
whether the
compressor
is
properly grounded
check
with
a qualified electrician
or
service
personnel.
Grounding
Instructions
1.
This
product
is
for
use
on a nominal
120
v circuit.
It
must
be
grounded.
In
the event
of
an
electric
short circuit, grounding reduces the risk
of
electrical shock by providing
an
escape
wire
for
the electric current. Unit
is
equipped
with
a cord
that
has
a grounding prong.
It
will
fit
one
of
the
common
outlet
types shown in Figure 3.
If
plug
will
not
fit
in the desired outlet, have the plug
or
the
outlet
replaced
by
a qualified electrician.
IA WARNING I
WARNING:
Risk
of
electricshock.
- - Improper
use
of
grounding
plug
can
result in a risk
of
electricalshock. Plug must
beplugged
into
an
outlet
that
is properlyinstalled
and
groundedin accordance
with
local codes
and
ordinances
Ground
Pin
~
Grounded Outlet
CORRECT
Figure
3 -
Grounding
Method
NOTICE
NOTICE:
Do
not
use
grounding
adapter.
INCORRECT
2. Always check
with
a qualified electrician
or
serviceman
if
the grounding instructions are
not
completely
understood,
or
if
io
doubt
as
to
whether the product
is
properly grounded.
Do
not
modify the plug
provided;
if it
will
not
fit
the outlet, have the proper
outlet
installed
by
a qualified electrician.
3.
Use
only a 3-wire extension cord
that
has
a 3-blade grounding plug, and a 3-slot receptacle
that
accepts the plug on the product. Make sure your extension cord
is
not
damaged. When using
an
extension cord,
be
sure
to
use
one heavy enough
to
carry the current your product draws. For lengths
less
than
25ft.
16-3
AWG
extension cords shall
be
used.
An undersized cord results in a drop in
the
voltage and
loss
of
power and overheating.
{NOTICE:
Table 1shows the correct
size
to
use
depending
on cord length: When in doubt,
use
the next heavier gauge.
The
smaller the gauge number, the
heavier the cord.)
4.
Use
of
an
extension cord may
cause
excess
heat
to
motor.
This
could lead
to
tripped breaker {at
electrical panel)
or
tripped thermal overload {on compressor motor).
If
this
occurs,
eliminate extension
cord and plug compressor directly
into
electrical outlet. Avoid using extension cords;
use
longer air
hose{s)
instead.
If
repair or
replacement
of
the
cord
or
plug
is
necessary,
do
not
connect
the
grounding
wire
to
either flat
blade
terminal.
The
wire with
insulation
having
an
outer
surface
that
is
green
with or withoutyellow
stripes
is
the
grounding
wire.
7
....
z
0
16 10 8 6 4 4 2
/ 8
Do
not
modify the plug provided. If
it
will
not
fit
the outlet, have the proper
outlet
installed
by
a qualified
electrician.
IA
CAUTION I
If
not
properly
grounded, this
tool
can
cause an electricalshock, particularly when used in damp
locations, in
proximity
of
plumbing, outdoors.
A
DANGER
Do
not
use a
grounding
adapter
with
this
product!
IAWARNINGI
IAWARNINGI
All
wiring
and
electrical connections shouldbe
performed
by
a qualifiedelectrician. Installation
must
be in accordance
with
local codes
and
national
electrical codes.
Improperinstallation
of
grounding
plug
is
able
to
result in a risk
of
electric shock. When repair
orreplacement
of
the cord or
plug
is
required, do
not
connect the
grounding
wire
to
either
flat
blade terminal.
The
wire
with
insulation having an
outer
surface
that
is
green
with
or
without
yellow
stripes
is
the
grounding wire.
IA WARNING I Never connectgreen (orgreen
and
yellow)
wire
to
a live terminal.
IA CAUTION I Overheating,
short
circuiting
and
fire damage
will
result from inadequate wiring, etc.
Thermal
Overload
Protector
This
compressor
has
an
automatic thermal protector
that
shuts
off
the
motor
if it
overheats
or
has
too
much current.
This
protector
is
a
"trip
and
hold"
protector.
To
reset, unplug the compressor and
allow
it
to
completely cool.
This
should allow the automatic overload
to
reset.The protector may
not
reset
unless
it
is
unplugged.
The
motor
must
be
allowed
to
cool
down
before start-up
is
possible
.
The
motor
may
automatically
restart
without
warning
if
left plugged
into
the
electrical
outlet, and
the
motor
is
turned
on.
INSTALLATION.
1.
Check
and tighten all bolts, fittings, etc., before operating compressor.
2. Operate compressor in a ventilated area
so
that
compressor may
be
properly cooled.
3.
Compressor should
be
located where
it
can
be
directly plugged
into
an
outlet.
Do
not
use
extension
cords
with
this unit.
4.
To
avoid
loss
of
power and overheating,
it
is
better
to
use
additional air
hose
instead
of
extension cords
to
reach
work
area.
OPERATION
Before
first
start-up
Break-in
procedure
Complete this procedure before using compressor
for
the first time. Once completed,
it
is
not
necessary
to
repeat.
1. Turn
ON/OFF
switch
to
OFF
position.
2. Open
the
tank
drain valve.
3.
Plug in power cord.
4.
Turn
ON/OFF
switch
to
ON
position and run compressor
for
30
minutes.
5.
Turn
ON/OFF
switch
to
OFF
position.
6.
Unplug power cord.
7.
Close
drain valve.
The compressor
is
now
ready
for
use.
9
...
z
0
~
0:::
w
c..
0
w
u
z
q:
!:!:
z
q:
w
c..
I-
w
z
0:::
<(
~
OPERATION (CONTINUED)
Before
Each
Start-up
Operating
Procedure
1.
Turn regulator knob fully counter clockwise (to
the
left)
to
close
air flow.
2.
Connect air hose
to
outlet
of
regulator.
3.
Turn
ON/OFF
Switch
to
OFF
position.
4.
Plug in power cord.
5.
Turn
ON/OFF
Switch
to
ON
position and let compressor run until
it
reaches automatic shutoff pressure.
6.
Attach
tire
chuck
or
tool
to
end
of
hose.
7. Adjust regulator
to
proper pressure
for
tool
or
tire. Operate
tool
per instructions.
As
air
is
depleted
from
the
tank
by
use
of
a tire chuck, tool, etc.,
the
compressor will restart automatically
at
its preset
"cut-in"
pressure. When a tool
is
being
used
continuously,
the
compressor
will
cycle
on and
off
automatically.
8.
Turn switch
to
OFF
position, unplug power cord and drain
tank
.
MAINTENANCE
IAWARNINGI
Disconnect
power
source
then
release
all
pressure
from
the
system
before attempting to
install,
service,
relocate
orperform any
maintenance.
Service
should
beperformed by
an
authorized
■
service
representative.
The compressor should
be
checked often
for
any visible problems and
the
following
maintenance
procedures should
be
performed
each
time
the compressor
is
used.
ASME
Safety
Valve
IA WARNING I WARNING: Wear safetyglasses. Check the
safety
valve
by
performing
the
following
steps:
1.
Turn
the
air compressor on and
allow
the
tank
to
fill.
The
compressor will shut
off
when the
pressure reaches
the
preset maximum.
2. Turn
the
air compressor off.
3.
Pull
the
ring on
the
safety valve
to
release the
air
for
several
seconds.
ALWAYS
use
your hand
to
deflect fast-moving air past your face.
4.
Release
the
ring.
Air
will stop escaping when
the
ring
is
released
at
approximately
40
psi
-
60
psi.
5.
If
air leaks after
the
ring
has
been released, or
if
the
valve
is
stuck and cannotbe actuarted bu the
Figure
4
ring, remove
the
unit
from
service.
DO
NOT
use
the
air compressor until
the
safety valve
has
been replaced.
Use
of
the
air compressor in this condition
could result in death or serious bodily injury.
IA WARNING I Safety valve
rm.1st
be replaced
if
it
cannotbe actuated
or
it
leaks
air
after
ring
is released.
Drain
Tank
With
compressor shut
off
and pressure released:
Drain moisture from tanks
by
opening drain valve
underneath tanks
(See
Figure
5).
/ 10
Figure
5
Cleaning
Turn power
OFF
and clean dust and
dirt
from
motor
, tank, air lines and pump cooling fins.
IMPORTANT:
Unit
should
be
located
as
far
from
spraying area
as
hose will allow
to
prevent over-spray
from
clogging air filter.
Air Filter
Check air
filter
to
be
sure
it
is
clean.
To
serv
i
ce
a filter, remove
the
filter
housing cover. Remove
filter
and
clean foam
or
filter
in hot, soapy water (Paper filters cannot
be
washed).
Rinse
and let dry. Replace air filters
that
cannot
be
cleaned.
Place
filter
back in the housing
base.
Replace
cover.
Lubrication
This
is
an
oilless type compressor requiring no lubrication.
End
of
Operation/Storage
1.
Turn
Auto
ON/OFF
switch
to
OFF
position.
2.
Unplug power cord
from
wall
outlet
and wrap around handle
to
prevent damage when
not
in
use.
3.
Wearing safety
glasses
drain tank
of
air by pulling
the
ring on
the
safety valve.
Use
other
hand
to
deflect fast moving air
from
being directed
toward
your face.
4. Drain
tank
of
condensation by opening drain valve on
bottom
of
tank
. Tank pressure should
be
below
10
psi
when draining tank.
5.
Air
hose should be disconnected
from
compressor and open end hanging down
to
drain condensation.
6. Compressor and hose should
be
stored in a cool, dry place.
Technical Service
For
information regarding
the
operation
or
repair
of
this product, please call 1-800-543-6400.
Operation
Drain Tank
Check Air Filter
Check Safety Valve
Blow Dirtfrom Inside
Motor
MAINTENANCE
SCHEDULE
Daily
• Weekly
----~----- •
•
•
11
I
!
"
5
H
z
"'
i8
11
~!
TROUBLESHOOTING GUIDE
SYMPTOM
POSSIBLE
CAUSE(S) CORRECTIVE ACTION
Compressor
will
not
run
Motor
hums
but
cannot
run
or
runs
slowly
Fuses
blow/circuit breaker
trips repeatedly
Thermal
overload
protector
cuts
out
repeatedly
Air
tank
pressure drops when
compressor shuts
off
Compressor runs continuously
1.
Unit
is
plugged
into
extension cord
2.
No electrical power
3. Blown fuse
4. Breaker open
5. Thermal overload open
6.
Pressure
switch defective
7. Shorted
or
open motor winding
1.
Low
voltage
2.
Unit
is
plugged
into
extension
cord
3.
Shorted
or
open
motor
winding
4.
Defective
check
valve
or
unloader
1. Incorrect
size
fuse, circuit overloaded
2.
Unit
is
plugged into extension cord
3. Defective check valve
or
unloader
1.
Low
voltage
2.
Clogged
air
filter
3.
Lack
of
proper
ventilation/room
temperature
too
high
4.
Unit
is
plugged
into
extension
cord
1.
Loose
connections (fittings, tubing,
etc.)
2.
Loose
drain valve
3.
Check
valve leaking
4.
Check
tank
for
cracks
or pin holes
1.
Excessive
water
in
air
tank
2.
High
humidity
1.
Defective pressure switch
2.
Excessive
air
usag
e
1.
2.
3.
4.
5.
6.
7.
1.
2.
3.
4.
1.
2.
3.
1.
2.
3.
4.
1.
2.
3.
Remove
extension cord or
use
larger gauge
extension cord
Turn on pressure switch? Plugged in? Check fuse/
breaker or motor overload
Replace blown fuse
Reset,
determining why problem happened
Unplug and allow motor
to
cool before trying
to
restart
Replace
Replace
motor
Check
with
voltmeter
Remove
extension
cord
or
use
larger
gauge
extens
i
on
cord
Replace
motor
Replace
or
repa
ir
Check
for
proper fuse,
use
time-delay fuse.
Disconnect other electrical appliances
from
circuit or
operate compressor on its
own
branch circuit
Remove
extension cord or
use
larger gauge
extension cord
Replace
or repair
Check
with
voltmeter
Clean
filter (see
Maintenance
section)
Move
compressor
to
well
ventilated
area
Remove
extension
cord
or
use
larger
gauge
extens
i
on
cord
Check
all connections
with
soap and water solution
and tighten
Tighten
Disassemble check valve assembly, clean
or
replace
A.DANGER
Do
not
disassemble check valve
with air
in
tank;
bleed
tank first.
4.
Replace
tank
.,Never repair a damaged tank.
1.
Drain
tank
2.
Move
to
area
of
less
humidity
;
use
air
line
filter
1.
Replace
switch
2.
Decrease
air
usage;
compressor
not
large enough
for
a requirement
3.
Air
leaks
3.
Check
all connections
with
soap and water
Compressor
vibrates
Loose
mounting
bolts
Tighten
---------~------------------
Air
output
lower than normal 1. Broken inlet valves
1.
Have
author
i
zed
service representative repair unit
2.
Intake
filter
dirty
2.
Clean
or replace intake
filter
3. Connections leaking
3.
Tighten connections
, 12
,_
--
GETIING
STMl'ED
VI
w
...
0
z
.....
-
..
-=-
-
SAFETY/
ASSEMBLY/
SPEOFICATIONS
INSTAUATION
..
OPERA110N
1IIOUILESHOOTIN
MAINTENANCE
/
REPAIR
M
In:
I
I
I
REPAIR PARTS ILLUSTRATION FOR
DC060500
For Repair Parts, visit www.campbellhausfeld.com
24
hours a
day-
365
days a
year
Please
provide
following
information:
-Model number
-Serial number
(if
any)
-Part description and number
as
shown in parts list
14
REPAIR PARTS LIST FOR
DC060500
Ref
.
No.
Description
Part
Number
:
Qty
.
1 PUMP/MOTOR
ASSEMBLY
SR060510SV
2
SHROUD
3
SCREW
, M4 X
10
8
4
ELBOW
•
5
EXHAUST
TUBE
♦
6
WASHER
• 2
7
CHECK
VALVE
ASSEMBLY
SR060511SV
8
HANDLE
GRIP
9 TANK
10
FILTER
SR060512SV
11
CAPACITOR
12
CAPACITOR
COVER
13
SCREW,
MS
X
10
2
14
RUBBER
BUSHING
a=.-:.-=,
"-'-i-a....------------------------------
4
15
NUT,
M6
4
16
TANK
GAUGE,
1/8
NPT
1.5
IN.
DIA.
17
CONNECT,
1/4 X
48
NPT
18
PRESSURE
SWITCH
•
19
SAFETY
VALVE
•
20
PLUG
1/4
NPT
•
21
CONNECT
, 1/4 X 30
NPT
•
22
REGULATOR
•
23
•
•
25
RELIEF
NUT •
26
UNLOAD
TUBE
t
27
POWER
CORD
1
28
CABLE
CONNECTOR
U 2
29
CABLE
CONNECTOR
0 1
30
RUBBER
FOOT
3
31
MS
X
12
SCREW
...
6
32
DRAIN
VALVE
SR060513SV
1
REPAIR PARTS KITS
• UNLOAD
TUBE
ASSEMBLY
SR060515SV
...
CAPACITOR
KIT
SR060514SV
...
RUBBER
FOOT
KIT
SR060516SV
•
EXHAUST
TUBE
KIT
SR060517SV
•
PRESSURE
SWITCH/REGULATOR
KIT
SR060518SV
NOT
AVAILABLE
15
REPAIR PARTS ILLUSTRATION FOR
SR060510SV
24
1 1
11
1 1
.-_.
__
For RepairParts, visit www.campbellhausfeld.com
24
hours a
day
-
365
days a
year
Please
provide following information:
-Model number
-Serial number (if any)
-Part description and number
as
shown in parts list
/ 16
30
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