Campbell Hausfeld TL0539 User manual

Air Powered Rivet Gun
Operating Instructions
Model: TL0539
IN746500 8/18
© 2018 Campbell Hausfeld
A Marmon/Berkshire Hathaway Company
EN

REGISTER YOUR PRODUCT ONLINE NOW! www.campbellhausfeld.com/reg
READ AND FOLLOW ALL INSTRUCTIONS
SAVE THESE INSTRUCTIONS • DO NOT DISCARD
Please read and save these instructions. Read carefully before
attempting to assemble, install, operate or maintain the product
described.
Protect yourself and others by observing all safety information. Failure
to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.
REMINDER: Keep your dated proof of purchase for warranty purposes!
Attach it to this manual or file it for safekeeping.
Model #: ________________________________
Serial #: ________________________________
Purchase Date: __________________________
For parts, product & service information
visit www.campbellhausfeld.com
Campbell Hausfeld
100 Production Drive
Harrison, Ohio 45030

1
BEFORE YOU BEGIN
Description
Air powered rivet guns are air tools designed for riveting a variety of
materials and can be used with up to 3/16 inch steel rivets (maximum mandrel
diameter of 1/8 inch).
UNPACKING
After unpacking the unit, inspect carefully for any damage that may have
occurred during transit. Check for loose, missing or damaged parts. Check
to be sure all supplied accessories are enclosed with the unit. In case of
questions, damaged or missing parts, please visit www.campbellhausfeld.com
for customer assistance.
Do not operate unit if damaged during shipping,
handling or use. Damage may result in bursting and
cause injury or property damage.
GENERAL SAFETY INSTRUCTIONS
Safety Guidelines
This manual contains information that is very important to know and
understand. This information is provided for SAFETY and to PREVENT
EQUIPMENT PROBLEMS. To help recognize this information, observe the
following symbols.
Danger indicates an imminently hazardous situation
which, if not avoided, WILL result in death or serious
injury.
Warning indicates a potentially hazardous situation
which, if not avoided, COULD result in death or
serious injury.
Caution indicates a potentially hazardous situation
which, if not avoided, MAY result in minor or
moderate injury.
Notice indicates important information, that if not
followed, may cause damage to equipment.
IMPORTANT or NOTE: Information that requires special attention.
Safety Symbols
The following Safety Symbols appear throughout this manual to alert you to
important safety hazards and precautions.
MANUAL
Wear Eye
and Mask
Protection
Read Manual
First
Risk of
Explosion
Risk of
Pressure
Wear eye
and hearing
protection

2
GENERAL SAFETY INSTRUCTIONS (CONTINUED)
California Proposition 65
This product can expose you to chemicals including
lead, which are known to the State of California
to cause cancer and birth defects or other reproductive harm. For more
information go to www.P65Warnings.ca.gov.
You can create dust when you cut, sand, drill or
grind materials such as wood, paint, metal, concrete,
cement, or other masonry. This dust often contains chemicals known to
cause cancer, birth defects, or other reproductive harm. Wear protective
gear.
Illinois Lead Poisoning Prevention Act
CONTAINS LEAD. MAY BE HARMFUL IF EATEN OR
CHEWED. COMPLIES WITH FEDERAL STANDARDS.
Important Safety Information
Please read and save these instructions. Read carefully before attempting to
assemble, install, operate or maintain the product described. Protect yourself
and others by observing all safety information. Failure to comply with
instructions could result in personal injury and/or property damage! Retain
instructions for future reference.
Instructions Pertaining To A Risk Of Fire, Electric Shock, Or Injury To
Persons.
This manual contains important safety, operational and maintenance
information. If you have any questions, please visit www.campbellhausfeld.
com for customer assistance.
When using tools, basic precautions should always
be followed, including the following:
General Safety
This product is a part of a high pressure system and the following safety
precautions must be followed at all times along with any other existing safety
rules.
1. Read ALL manuals included with this product carefully. Be thoroughly
familiar with the controls and the proper use of the equipment.
2. ONLY persons well acquainted with these rules of safe operation should
be allowed to use the air tool.
Do NOT exceed maximum operating pressure of the
air tool (90 PSI). The air tool COULD explode and
result in death or serious personal injury.
3. Do NOT exceed any pressure rating of any component in the system.
Maximum operating pressure of 90 PSI is measured at the tool inlet
while the tool is running. The pressure drop between the compressor
and tool needs to be compensated for at the compressor.
Release ALL pressure from the system before
attempting to install, service, relocate or perform
any maintenance.
4. Disconnect air tool from air supply when not in use and before changing
tools, attachments or performing service.
MANUAL

3
Safety glasses and ear protection MUST be worn
during operation.
5. Do NOT wear loose fitting clothing, scarves, neck ties or jewelry when
operating any tool. Loose clothing or jewelry may become caught in
moving parts and result in serious personal injury.
6. Do NOT depress trigger when connecting air supply hose to tool.
7. Do NOT put hands near or under moving parts.
Excessive exposure to vibration, working in
awkward positions and repetitive work motions can
cause injury to hands and arms. Stop using any tool if discomfort, numbness,
tingling or pain occur and consult a physician.
8. Check air hoses for weak or worn condition before each use. Make sure
ALL connections are secure.
9. Protect air lines from damage or puncture. Do NOT carry tool by air
hose.
10. NEVER trigger the tool when not applied to a work object. Attachments
MUST be securely attached. Loose attachments can cause serious injury.
11. ALWAYS use attachments designed for use with air powered tools. Do
NOT use damaged or worn attachments.
12. Keep ALL nuts, bolts and screws tight and ensure equipment is in safe
working condition.
13. ALWAYS secure workpiece in a vise or clamp. Do NOT place hands on the
back cylinder when operating the tool.
14. NEVER point an air tool at oneself or any other person. Serious injury
COULD occur.
Never operate the rivet gun without the safety cap
installed. Personal injury can occur if the rivet gun is
operated without the safety cap installed.
The DANGER, WARNING, CAUTION, and NOTICE notifications and
instructions in this manual cannot cover all possible conditions and situations
that may occur. It must be understood by the operator that caution is a
factor which cannot be built into this product, but must be supplied by the
operator.
SAVE THESE INSTRUCTIONS
DO NOT DISCARD

4
SPECIFICATIONS
TL0539
Average Air Consumption 0.2 CFM @ 90 PSI
(100% Usage)
Max. Operating Pressure 90 PSIG
Minimum Hose Size 1/4 inch
Maximum Pull 2,000 lbs.
Design Type Air/Hydraulic
Max. Rivet Mandrel Diameter 1/8 inch
Nose Piece for the Following Rivet Sizes 3/16 inch, 5/32 inch,
1/8 inch, 3/32 inch
Min. Head Clearance 10 inch
Air Inlet 1/4 inch NPT (F)
Tool Weight 3.0 lbs.
DIMENSIONS
TL0539
Length 10 in.
Width 3.8 in.
Height 11.0 in.

5
GETTING TO KNOW YOUR UNIT
MINIMUM RECOMMENDED HOOKUP
Rivet nose piece
Throttle lever
Exhaust
Air inlet
Mandrel catch
Hook
Figure 1
Figure 2
2 gallon Compressor
or larger * Air Hose * Quick Plug *
Quick Coupler *
* = Not Included

6
OPERATING INSTRUCTIONS
Set-Up Instructions
Air tools require a supply of clean, dry air at 90 PSI (6.2 bar). An air supply
system with filter, regulator, and lubricator (FRL) as shown in Figure 2 should
be used.
Water in the air supply can damage the tool. Drain condensate from
compressor tank and filter daily.
All hoses and fittings must be the correct size and tightly fastened. Refer to
Chart 1 for minimum sizes.
TOOL AIR CONSUMPTION HOSE ID
Less than 9 SCFM @ 100% usage 1/4 inch
9 to 34 SCFM @ 100% usage 3/8 inch
Greater than 34 SCFM @ 100% usage 1/2 inch
Chart 1 - Suggested minimum hose diameter to use based on 50 ft length
hose and continuous SCFM rating of tool. The use of fittings and longer
hose may require a larger diameter hose to be used.
Do not use hoses or fittings that are damaged or
deteriorated.
Never carry a tool by the hose or pull the hose to
move the tool or a compressor. Keep hoses away
from heat, oil and sharp edges. Replace any hose that is damaged, weak or
worn.
Lubrication
Air tools require lubrication throughout the life of the tool and is the owner’s
responsibility. Failure to lubricate the air tool properly will dramatically
shorten the life of the tool and will void the warranty.
This air tool requires lubrication BEFORE the initial
use and BEFORE and AFTER each additional use.
AUTOMATIC LUBRICATION
The recommended method for lubrication is with an air line lubricator
installed as part of the air piping system. See Figure 2. Use Campbell Hausfeld
air tool oil ST1270 or equivalent ISO grade 32 oil.
MANUAL LUBRICATION
If an air line lubricator is not used, the tool must be lubricated daily.
Disconnect the air tool from the air supply before
lubricating.
1. Disconnect the air tool from the air supply.
2. Turn the air tool on its side with the inlet facing up.
3. While pulling the trigger, squeeze a few drops of Campbell Hausfeld
airtool oil in the air inlet.
After an air tool has been lubricated, oil will
discharge through the exhaust port during the first
few seconds of operation. The exhaust port must be directed away from
your body before applying air pressure.

7
4. Connect the air tool to the air supply and cover the exhaust port with a
towel. Cycle the tool several times. Oil will discharge from the exhaust
port when air pressure is applied.
Operation
1. Size nose piece to appropriate rivet mandrel diameter.
2. Place rivet mandrel into nose piece.
3. Insert rivet shank into pre-drilled hole of materials to be riveted.
4. Squeeze trigger 1 to 2 times until rivet mandrel breaks off.
5. Tilt tool back until mandrel falls into safety cap.
6. Empty safety catch routinely.
Rivet Jaw Adjustment
1. Hold rivet gun with nose cap pointing away from self. Remove chrome
nose cap (See Figure 3).
2. Use a 15 mm wrench to hold the jaw case and a 17 mm wrench to loosen
the jam nut (See Figure 3).
3. Turn jaw case counter-clockwise making jaws tighten on rivet. Turn
clockwise to loosen jaws on rivet (See Figure 4).
NOTE: Only turn jaw housing in 1/4 turn increments.
4. Tighten jam nut.
5. Reassemble chrome nose cap.
6. Check function of rivet in tool. Re-adjust again if necessary
Figure 3 Figure 4
Nose Cap
Jaw Case
Jam Nut
Turn jaw case
clockwise to loosen
jaws on rivet
Turn jaw case
counterclockwise
to tighten jaws
on rivet

8
TROUBLESHOOTING GUIDE
SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION
Tool runs slowly or
will not operate
1. Grit or gum in tool 1. Flush the tool with Campbell
Hausfeld air tool oil, gum solvent,
or an equal mixture of SAE 10
motor oil and kerosene. If Campbell
Hausfeld oil is not used, lubricate
the tool after cleaning.
2. No oil in tool 2. Lubricate the tool according to
the lubrication instructions in this
manual.
3. Low air pressure 3. Adjust the compressor regulator to
tool maximum while tool is running
free.
4. Air hose leaks 4. Tighten and seal hose fittings if
leaks are found.
5. Pressure drops 5. Be sure air hose is properly sized.
Long hoses or tools using large
volumes of air may require a hose
with an I.D. of 1/2 inch or larger
depending on total hose length.
Moisture blowing out
of tool
1. Water in tank 1. Drain tank (See air compressor
manual). Oil tool and run until no
water is evident. Oil tool again and
trigger gun.
2. Water in the air lines/ hoses 2. a. Install a water separator/filter
(PA2121).
NOTE: Separators work properly
only when air steam is cool.
Locate separator/filter as far as
possible from compressor.
2. b. Install an air dryer.
2. c. If the original separator will not
separate all the water from the
air, install a Campbell Hausfeld
belt air filter (PA2121).
Tool will not pull rivet
mandrel
1. Low hydraulic oil 1. Add hydraulic oil (See Maintenance
Section in manual).
2. Worn jaws 2. Replace jaws.
3. Jaws out of adjustment 3. Adjust jaws to fit correctly with rivet
shank (See Operation Section in
manual).