Canadian Tire 060-3798-0 User manual

Vibratory Plate Compactor
060-3798-0
Keep the original box, packaging, and purchase receipt.
Please read and understand this manual before any assembly or use. Before beginning assembly of product, make sure all parts
are present. Compare parts with packaging contents list. If any part is missing, or if you have any questions, contact the vendor’s
customer service department at 1-866-567-4089.
Version no. 01
Use and Care Guide
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1. IMPORTANT PRECAUTIONS .........................................................................................................................3
1.1 DEFINITIONS ..................................................................................................................................................3
1.2 CHILD SAFETY ................................................................................................................................................3
1.3 SAFETY WARNINGS ..........................................................................................................................................3
2. PARTS LIST ..........................................................................................................................................7
2.1
COMPACTOR PARTS .........................................................................................................................................7
2.2 FASTENERS ....................................................................................................................................................7
3. ASSEMBLY INSTRUCTIONS ..........................................................................................................................8
3.1 ASSEMBLY PREPARATION ....................................................................................................................................8
3.2 HANDLE .......................................................................................................................................................8
3.3 FOLDING WHEELS KIT ........................................................................................................................................8
3.4 ENGINE OIL ...................................................................................................................................................9
4. KNOW YOUR COMPACTOR .......................................................................................................................10
4.1 FUEL VALVE CONTROL .....................................................................................................................................10
4.2 THROTTLE CONTROL ........................................................................................................................................10
4.3 ENGINE SWITCH ............................................................................................................................................10
4.4 CHOKE LEVER ...............................................................................................................................................10
4.5 RECOIL STARTER GRIP ......................................................................................................................................10
4.6 OIL DRAIN HOSE ...........................................................................................................................................11
4.7 EXCITER .....................................................................................................................................................11
7. STORAGE ...........................................................................................................................................16
8. LIFTING / TRANSPORTING ........................................................................................................................16
9. TECHNICAL SPECIFICATIONS ......................................................................................................................17
10. TROUBLESHOOTING .............................................................................................................................17
11. PARTS SCHEMATIC ..............................................................................................................................18
12. PARTS REFERENCE LIST .........................................................................................................................19
13. WARRANTY .....................................................................................................................................20
Table of Contents
5. OPERATING INSTRUCTIONS ......................................................................................................................12
5.1 ADDING FUEL ..............................................................................................................................................12
5.2 STARTING ENGINE ..........................................................................................................................................12
5.3 RECOIL STARTER ............................................................................................................................................12
5.4 OPERATING ..................................................................................................................................................12
5.5 STOPPING ENGINE ..........................................................................................................................................13
5.6 IDLE SPEED .................................................................................................................................................13
6. MAINTENANCE ...................................................................................................................................13
6.1 PREVENTIVE MAINTENANCE ...............................................................................................................................13
6.2 CHECKING V-BELT(S) ......................................................................................................................................13
6.3 TENSIONING V-BELT(S) ....................................................................................................................................14
6.4 REPLACING V-BELT(S) .....................................................................................................................................14
6.5 EXCITER LUBRICATION ......................................................................................................................................15
6.6 ENGINE MAINTENANCE ....................................................................................................................................15
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3
Important Precautions
1. IMPORTANT PRECAUTIONS
1.1 Definitions
1.2 Child Safety
1.3 Safety Warnings
IMPORTANT, RETAIN FOR FUTURE
REFERENCE AND READ CAREFULLY!
Do not attempt to install or operate this product until you
have read the safety instructions in this manual. Safety items
throughout this manual are labelled with Danger, Warning, or
Caution based on the risk type.
Read and understand this manual and the labels axed to the
compactor. Learn its applications and limitations as well as the
specic potential hazards particular to it. Become familiar with
the controls before operating this compactor.
This is the safety alert symbol. It is used to alert you to
potential personal injury hazards. Obey all safety messages that
follow this symbol to avoid possible injury or death.
Packing materials:
Packing cartons covered with rugs, bedspreads, plastic
sheets, or stretch wrap may become airtight chambers and
can quickly cause suocation.
Destroy or recycle the product’s carton, plastic
bags, and any other exterior wrapping material
immediately after the product is unpacked.
Children should never play with these items.
Danger of suffocation!
To reduce the risk of injury, do not operate the compactor
near children.
DANGER
Indicates an imminently hazardous situation which, if
not avoided, will result in death or serious injury.
WARNING
Indicates a potentially hazardous situation which, if
not avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if
not avoided, could result in minor or moderate injury.
IMPORTANT – ENVIRONMENTAL
Recycle unwanted materials instead of
disposing of them as waste. All tools, hoses
and packaging should be resorted, taken
to the local recycling centre and disposed of in an
environmentally safe way.
WARNING –WEAR PROTECTIVE EQUIPMENT
Use safety equipment. Always wear
eye and hearing protection, safety
footwear, gloves and helmets.
It is forbidden to remove or tamper
with the protection devices and safety
devices.
IMPORTANT
Installation, operation, or maintenance information
which is important but not hazard-related.
WARNING–AVOID ACCIDENTS
Keep away from rotating parts.
Do not touch parts which are hot from
operation. Serious burns may result.
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4Important Precautions
1. IMPORTANT PRECAUTIONS (CONT’D)
1.3 Safety Warnings (cont’d)
WARNING
Do not smoke or have open ames.
Use extreme caution when storing, handling
and using fuels, as they are highly volatile and
explosive in vapour state.
CAUTION – PERSONAL SAFETY
Do not operate the machine while under the inuence of
drugs, alcohol, or any medication that could aect your
ability to use it properly.
Dress properly. Wear heavy long pants, boots and gloves.
Do not wear loose clothing, short pants, jewellery of any
kind. Secure long hair so it is above shoulder level. Keep
your hair, clothing and gloves away from moving parts.
Loose clothes, jewellery or long hair can be caught in
moving parts.
Check your machine before starting it. Keep guards in
place and in working order. Make sure all nuts, bolts, etc.
are securely tightened.
Never operate the machine when it is in need of repair
or is in poor mechanical condition. Replace damaged,
missing or failed parts before using it. Check for fuel
leaks. Keep the machine in safe working condition.
Do not use the machine if the engine’s switch does not
turn it on or o. Any gasoline powered machine that can
not be controlled with the engine switch is dangerous
and must be replaced.
Form a habit of checking to see that keys and adjusting
wrenches are removed from machine area before
starting it. A wrench or a key that is left attached to
a rotating part of the machine may result in personal
injury.
Stay alert, watch what you are doing and use common
sense when operating the machine.
Do not overreach. Do not operate the machine while
barefoot or when wearing sandals or similar lightweight
footwear. Wear protective footwear that will protect your
feet and improve your footing on slippery surfaces. Keep
proper footing and balance at all times.This enables better
control of the machine in unexpected situations.
Avoid accidental starting. Be sure the engine’s switch
is o before transporting the machine or performing
any maintenance or service on the unit. Transporting or
performing maintenance or service on a machine with
its switch on invites accidents.
CAUTION – UNDERSTAND YOUR MACHINE
Read and understand the operator’s manual and
labels axed to the machine. Learn its application and
limitations as well as the specic potential hazards
peculiar to it.
Be thoroughly familiar with the controls and their
proper operation. Know how to stop the machine and
disengage the controls quickly.
Make sure to read and understand all the instructions
and safety precautions as outlined in the Engine
Manual, packed separately with your unit. Do not
attempt to operate the machine until you fully
understand how to properly operate and maintain the
Engine and how to avoid accidental injuries and/or
property damage.
IMPORTANT – KEEP VISITORS AWAY
Keep children and bystanders o and away.
WARNING – WORK AREA
Never start or run the engine inside a closed area.
The exhaust fumes are dangerous, containing carbon
monoxide, an odourless and deadly gas. Operate this
unit only in a well ventilated outdoor area.
Never operate the machine without good visibility or
light.
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5
Important Precautions
1. IMPORTANT PRECAUTIONS (CONT’D)
1.3 Safety Warnings (cont’d)
WARNING – FUEL SAFETY
Fuel is highly ammable, and its vapours can explode
if ignited. Take precautions when using to reduce the
chance of serious personal injury.
When relling or draining the fuel tank, use an approved
fuel storage container while in a clean, well-ventilated
outdoor area. Do not smoke, or allow sparks, open
ames or other sources of ignition near the area while
adding fuel or operating the unit. Never ll fuel tank
indoors.
Keep grounded conductive objects, such as tools, away
from exposed, live electrical parts and connections to
avoid sparking or arcing. These events could ignite fumes
or vapours.
Always stop the engine and allow it to cool before lling
the fuel tank. Never remove the cap of the fuel tank or
add fuel while the engine is running or when the engine
is hot. Do not operate the machine with known leaks in
the fuel system.
Loosen the fuel tank cap slowly to relieve any pressure in
the tank.
Never overll fuel tank (there should be no fuel above
the upper limit mark).
Replace all fuel tank and container caps securely and
wipe up spilled fuel. Never operate the unit without the
fuel cap securely in place.
Replace all fuel tank and container caps securely and
wipe up spilled fuel. Never operate the unit without the
fuel cap securely in place.
Avoid creating a source of ignition for spilled fuel. If fuel
is spilled, do not attempt to start the engine but move
the machine away from the area of spillage and avoid
creating any source of ignition until fuel vapours have
dissipated.
Store fuel in containers specically designed and
approved for this purpose.
Store fuel in a cool, well-ventilated area, safely away
from sparks, open ames or other sources of ignition.
Never store fuel or machine with fuel in the tank inside
a building where fumes may reach a spark, open ame,
or any other source of ignition, such as a water heater,
furnace, clothes dryer and the like. Allow the engine to
cool before storing in any enclosure.
IMPORTANT – MACHINE USE AND CARE
Never pick up or carry a machine while the engine is
running.
Do not force the machine. Use the correct machine for
your application.The correct machine will do the job
better and safer at the rate for which it was designed.
Do not change the engine governor settings or over-
speed the engine.The governor controls the maximum
safe operating speed of the engine.
Do not run the engine at a high speed when you are not
pounding.
Do not put hands or feet near rotating parts.
Avoid contact with hot fuel, oil, exhaust fumes and hot
surfaces. Do not touch the engine or muer. These
parts get extremely hot from operation.They remain
hot for a short time after you turn o the unit. Allow
the engine to cool before doing maintenance or making
adjustments.
If the machine should start to make an unusual noise or
vibration, immediately shut o the engine, disconnect
the spark plug wire, and check for the cause. Unusual
noise or vibration is generally a warning sign of trouble.
Use only attachments and accessories approved by the
manufacturer. Failure to do so can result in personal
injury.
Maintain the machine. Check for misalignment or
binding of moving parts, breakage of parts and any
other condition that may aect the machine’s operation.
If damaged, have the machine repaired before use. Many
accidents are caused by poorly maintained equipment.
Keep the engine and muer free of grass, leaves,
excessive grease or carbon build-up to reduce the chance
of a re hazard.
Never douse or squirt the unit with water or any other
liquid. Keep handles dry, clean and free from debris.
Clean after each use.
Observe proper disposal laws and regulations for gas, oil,
etc. to protect the environment.
Store idle machine out of the reach of children and do
not allow persons unfamiliar with the machine or these
instructions to operate it. Machine is dangerous in the
hands of untrained users.
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6Important Precautions
1. IMPORTANT PRECAUTIONS (CONT’D)
1.3 Safety Warnings (cont’d)
IMPORTANT – SERVICE
Before cleaning, repairing, inspecting, or adjusting, shut
o the engine and make certain all moving parts have
stopped. Always make sure the engine’s switch is in
its“OFF”position. Disconnect the spark plug wire, and
keep the wire away from the plug to prevent accidental
starting.
Have your machine serviced by a qualied repair person
using only identical replacement parts. This will ensure
that the safety of the machine is maintained.
WARNING – SPECIFIC SAFETY RULES
To avoid injury, keep hands, ngers and feet away from
the base plate. Grip the handle of the plate compactor
rmly with both hands. If both hands are holding the
handle and your feet are clear of the compactor base,
your hands, ngers and feet can not be injured by the
compactor base.
Always operate the machine from behind, never pass
or stand in front of the machine when the engine is
running.
Never place tools or any other item under the plate
compactor.
If the unit strikes a foreign object, stop the engine,
disconnect the spark plug, thoroughly inspect the
machine for any damage, and repair the damage before
restarting and operating the machine.
Do not overload the machine capacity by compacting
too deep in a single pass or at too fast a rate.
Never operate the unit at high transport speeds on hard
or slippery surfaces.
Exercise extreme caution when operating on or crossing
gravel drives, walks, or roads. Stay alert for hidden
hazards or trac. Do not carry passengers.
Never leave the operating position and leave the plate
compactor unattended when the engine is running.
Always stop the engine when compacting is delayed or
when walking from one location to another.
Stay away from the edges of ditches and avoid actions
that may cause the plate compactor to topple over.
Always ascend slopes carefully, in a direct path and in
reverse to prevent the plate compactor from toppling
over onto the operator.
Always park the unit on a rm and level surface and shut
the tool o.
To reduce exposure to vibration, limit the hours of
operation and take periodic breaks to minimize
repetition and rest your hand. Reduce the speed and
force you use for the repetitive movement.Try to ll
each day with jobs where operating hand-held power
equipment is not required.
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7
Parts List
Item # Part Name Qty.
1Plate Compactor Chassis with Engine
and Transmission 1
2 Handle 1
3 Hardware Bag 1
4Folding Wheels Kit 1
Ref. Description Qty. Illustration
AΦ5 1
M10x65 2
B M10x30 2
2.1 Compactor Parts 2.2 Fasteners
1
2
3
4
2. PARTS LIST
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8Assembly Instructions
3. ASSEMBLY INSTRUCTIONS
Φ5 x1 A
M10x65 x2
M10x30 x2 B
3.1 Assembly Preparation
3.2 Handle
3.3 Folding Wheels Kit
IMPORTANT
The compactor should be assembled by at
least two people.
Read all assembly instructions thoroughly
before assembling the compactor.
Unfold the handle as shown.
Mount the handle as shown. Slot the handle ends into the
channels provided by the engine deck. Place at washers 10,
followed by hex bolts M10x65 on the outer side, and tighten
with lock nuts M10 on the inner side.
Line up the holes in the link plates and engine deck. slide
bolts M10x30 through the holes from one side, and lock nuts
M10 from the other side. Tighten.
1
2
1
12
1
2
4
Before compacting, fold up the wheel kit as shown.
2
1
2
4
2
Secure the throttle control onto the upper handle with a at
washer 5 and a bolt 5x25.
Fasten the throttle control cable with cable fasteners.
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9
Assembly Instructions
3. ASSEMBLY INSTRUCTIONS (CONT’D)
IMPORTANT
Oil has been drained for shipping.
Failure to ll engine sump with oil before starting engine
will result in permanent damage and will void engine
warranty.
3.4 Engine Oil
Add oil according to Engine Manual packed separately with
your compactor.
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10 Know Your Compactor
4. KNOW YOUR COMPACTOR
The fuel valve opens and closes the passage between the fuel
tank and the carburetor. The fuel valve lever must be in the
ON position for the engine to run. When the engine is not in
use, leave the fuel valve lever in the OFF position to prevent
carburetor ooding and to reduce the possibility of fuel leakage.
Item # Part Name
1 Throttle Control
2 Upper Handle
3 Lower Handle
4 Muer
5 Air Cleaner
6Fuel Tank
7 Engine
8 Belt Guard
9 Exciter
10 Base Plate
11 Oil Drain Hose
12 Folding Wheels Kit
4.1 Fuel Valve Control
The throttle lever controls engine speed. Moving the throttle
lever makes the engine run faster or slower.
4.2 Throttle Control
The engine switch enables and disables the ignition system. The
engine switch must be in the ON position for the engine to run.
Turning the engine switch to the OFF position stops the engine.
4.3 Engine Switch
The choke lever opens and closes the choke valve in the
carburetor. The closed position enriches the fuel mixture for
starting a cold engine.
The open position provides the correct fuel mixture for operation
after starting, and for restarting a warm engine. Some engine
applications use a remotely-mounted choke control rather than
the engine-mounted choke lever.
4.4 Choke Lever
Pulling the starter grip operates the recoil starter to crank the
engine.
4.5 Recoil Starter Grip
8
6
7
910
5
43
2
1
12
11
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11
Know Your Compactor
4. KNOW YOUR COMPACTOR (CONT’D)
Running the engine with dirty oil can cause premature engine
wear and failure. Changing oil regularly is extremely important.
The flexible oil drain hose is equipped to drain oil into an
appropriate receptacle.
4.6 Oil Drain Hose
1
2
An eccentric weight mounted on the exciter shaft contained
within the exciter housing is driven at high speed by a clutch and
belt drive system. This high speed shaft revolution causes the
rapid lifting and downward ramming motion of the machine as
well as imparting a forward motion.
4.7 Exciter
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12 Operating Instructions
IMPORTANT
When using a compactor on asphalt, a water sprinkler
kit is required to help prevent the bottom plate from
adhering to the hot asphalt surface.
5. OPERATING INSTRUCTIONS
5.1 Adding Fuel
Fill the fuel tank as instructed in the separate Engine Manual
packed with the plate compactor.
A more detailed description of the engine operation and all
related precautions and procedures can be found in the Engine
Manual packed separately with the unit.
5.2 Starting Engine
1.Move the fuel valve lever to the ON position.
2.To start a cold engine, move the choke to the CLOSE position.
To restart a warm engine, leave the choke lever in the OPEN
position.
3.Move the throttle lever away from the SLOW position, about
1/3 of the way towards the FAST position.
4.Turn the engine switch to the ON position.
5.Operate the starter.
5.3 Recoil Starter
Pull the starter grip lightly until you feel resistance, then pull
briskly, return the starter grip gently.
If the choke lever has been moved to the CLOSE position to start
the engine, gradually move it to the open position as the engine
warms up.
5.4 Operating
1.After engine warms up, pull throttle lever to accelerate engine
speed. Plate will begin vibrating and move forward.
2.The plate compactor is designed to run at an engine speed
(engine take o shaft) of 3600 RPM (normally considered full
throttle). Running the engine at a lower RPM will result in
WARNING
Do not operate plate on concrete or on extremely hard,
dry, compacted surfaces. The plate will jump rather than
vibrate, which could damage both plate and engine.
a decrease of compaction force and lower travel speed. It
will create excessive “out-of-synch” vibrations resulting
in poor compaction, manoeuvrability, excessive wear to the
machine, and discomfort to the operator.
3.When operating, guide the machine, but let the compactor
do the work. Bearing down on the handle is unnecessary and
causes shock absorber wear.
4.On level surfaces the compactor moves forward rapidly. On
uneven surfaces or inclines, light forward pressure on handle
may be required to assist the compactor in moving forward.
5.The number of passes required to reach a desired compaction
level will depend on the type and moisture content of soil.
Maximum soil compaction has been reached when excessive
kickback is noticed.
IMPORTANT
When using plate on paving stones, attach a pad to the
bottom of the plate to prevent chipping or grinding the
surface of the stones. A special urethane pad designed
for this purpose is available as an optional accessory.
IMPORTANT
While a certain amount of moisture in the soil is
necessary, excessive moisture may cause soil particles
to stick together and prevent good compaction. If soil
is extremely wet, allow it to dry somewhat before
compacting.
IMPORTANT
If soil is so dry as to create dust clouds while operating
plate, some moisture should be added to the ground
material to improve compacting. This will also reduce
service to the air lter.
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13
Operating Instructions / Maintenance
6. MAINTENANCE 5. OPERATING INSTRUCTIONS (CONT’D)
5.5 Stopping the Engine
To stop the engine in an emergency, simply turn the engine
switch to the OFF position. Under normal conditions, use the
following procedure.
1.Move the throttle lever to the SLOW position.
2.Let engine idle for one or two minutes.
3.Turn the engine switch to the OFF position.
4.Turn the fuel valve lever to the OFF position.
Maintaining your compactor will insure long life to the machine
and its components.
DANGER
Do not move choke control to CLOSE to stop engine.
Backre or engine damage may occur.
5.6 Idle Speed
Set throttle control lever to its “low” position to reduce stress on
the engine when compacting is not being performed. Lowering
the engine speed to idle the engine will help extend the life of
the engine, as well as conserve fuel and reduce the noise level of
the machine.
6.1 Preventive Maintenance
1.Turn o engine. Engine must be cool.
2.Keep the engine’s throttle lever in its SLOW position, and
remove spark plug wire from spark plug and secure.
3.Inspect the general condition of the plate compactor. Check
for loose screws, misalignment or binding of moving parts,
cracked or broken parts, and any other condition that may
aect safe operation.
4.Remove all debris from the plate compactor with a soft brush,
vacuum, or compressed air. Then use a premium quality
lightweight machine oil to lubricate all moving parts.
5.Clean the bottom of the compactor base as soon as it begins to
pick up soil being compacted. The unit can not do a good job if
the bottom surface is not smooth and clean.
6.Replace spark plug wire.
IMPORTANT
Never use a “pressure washer” to clean your plate
compactor. Water can penetrate tight areas of the unit
and cause damage to spindles, pulleys, bearings, or
the engine. The use of pressure washers will result in
shortened life and reduce serviceability.
6.2 Checking V-Belt(s)
To ensure optimum power transmission from the engine to the
eccentric shaft, the V-belt(s) must be in good condition and
operate under proper tension.
1.Turn o engine. Engine must be cool.
2.Remove the belt guard to access theV-belt(s).
3.Check the condition of the V-belt(s). If any V-belt is cracked,
frayed, or glazed, it should be replaced as soon as convenient.
4.Check the V-belt tension by squeezing them in the centre.The
normal deection on each side should be 9 mm (3/8”) to 13 mm
(1/2”) with moderate pressure from your thumb or nger.
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14 Maintenance
6. MAINTENANCE (CONT’D)
6.2 Checking V-Belt(s) (cont’d)
Proper belt tension is critical to good performance. Proper
adjustment will ensure long belt life. Too much or too little belt
tension will cause premature belt failure.
1.Loosen 4 engine mount bolts (do not remove) enough to move
the engine forward.
2.Loosen the jam nuts B, leaving space between the nut and
bracket.
3.Push engine towards the back of the plate by turning the
adjustment bolts Ato remove any slack inV-belt(s).
4.When the V-belt tension is correct, tighten the jam nuts B
against the bracket.
5.Tighten the engine mount bolts.
6.Replace the belt guard.
IMPORTANT
When adjusting the belt(s), make sure that the clutch
pulley is aligned with the exciter pulley.
IMPORTANT
If the adjustment bolts have no more adjustment left,
the belt(s) may have to be replaced.
6.4 Replacing V-Belt(s)
IMPORTANT
Both V-belts should be replaced at the same time
because they will wear evenly through normal use. Work
on one belt at a time.
1.Loose 4 engine mount bolts (do not remove) to move the
engine forward.
2.Loosen the jam nuts Band bolts Ashown in above gure.
3.Slide the engine towards the front of plate and slip the old
V-belt(s) o of the wheel pulley and install the new V-belt(s)
in their place.
4.Position the V-belt(s) over the engine pulley.
5.Move the engine back.
IMPORTANT
When adjusting the belt(s), make sure that the clutch
pulley is aligned with the exciter pulley.
IMPORTANT
On new machines or after installing a new belt, check
belt tension after rst 20 hours of operation. Check and
adjust belt every 50 hours thereafter.
6.3 Tensioning V-Belt(s)
A B
Exciter pulley V-belt Clutch pulley
Exciter pulley V-belt Clutch pulley
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15
Maintenance
6. MAINTENANCE (CONT’D)
6.4 Replacing V-Belt(s) (cont’d)
The exciter housing is pre-serviced using Automatic Transmission
Fluid Dextron III, Mercon, EXXON (ESSO) NUTO H-32 or its
equivalent. Change uid after 200 hours of operation.
1.Let exciter cool before changing exciter oil.
2.Remove the belt guard and V-belt(s).
3.Remove the bolts that hold the deck to the housing.
4.Lift entire deck with engine from housing.
5.Remove pipe plug from top of exciter housing. Tilt housing
upside down so oil drains from exciter. Examine oil for metal
chips as an indicator of future problems.
6.Return plate housing to the upright position.
7.Fill the exciter housing with exciter oil.
CAUTION
Do not overfill – overfilling can result in excessive
temperatures in the exciter.
8.Apply pipe sealant to pipe plug and reinstall into top of exciter
housing.
9.Reinstall deck, V-belt(s) and belt guard.
6.6 Engine Maintenance
Refer to the Engine Manual included in your plate compactor
for information on engine maintenance. Your engine manual
provides detailed information for performing the tasks.
6.When the V-belt tension is correct, tighten the jam nuts Band
the engine mount bolts.
7.Replace the belt guard.
WARNING
When removing or installing the drive belt(s), be careful
not to get your fingers caught between the belt and
pulley.
6.5 Exciter Lubrication
EXCITER
SHAFT
EXCITER
80ml
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16 Storage / Lifting / Transporting
7. STORAGE
If the plate compactor will not be used for a period longer than
30 days, follow the steps below to prepare your unit for storage.
1.Drain the fuel tank completely. Stored fuel containing ethanol
or MTBE can start to go stale in 30 days. Stale fuel has high
gum content and can clog the carburetor and restrict fuel ow.
2.Start the engine and allow it to run until it stops. This ensures
no fuel is left in the carburetor. Run the engine until it stops.
This helps prevent deposits from forming inside the carburetor
and possible engine damage.
3.While the engine is still warm, drain the oil from the engine.
Rell with fresh oil of the grade recommended in the Engine
Manual.
4.Allow the engine to cool. Remove the spark plug and put 60
ml of SAE-30 high quality motor oil into the cylinder. Pull the
starter rope slowly to distribute the oil. Replace the spark plug.
CAUTION
Remove the spark plug and drain all of the oil from
the cylinder before attempting to start the unit after
storage.
5.Use clean cloths to clean o the outside of the compactor and
to keep the air vents free of obstructions.
IMPORTANT
Do not use strong detergents or petroleum based
cleaners when cleaning plastic parts. Chemicals can
damage plastics.
6.Carefully fold the upper handle down. Do not allow control
cables to become pinched or bent.
7.Store your plate compactor in an upright position in a clean,
dry building that has good ventilation.
WARNING
Do not store compactor with fuel in a non-ventilated
area where fuel fumes may reach flame, sparks, pilot
lights or any ignition sources.
Use only approved fuel containers.
See technical data for the weight of the machine.
To avoid burns or fire hazards, let engine cool before lifting /
transporting machine or storing indoors.
The unit can be lifted by the handles in front and back of the unit
as shown.
The unit must be transported in the upright position to prevent
fuel from spilling. Do not lay machine on its side or top.
Secure or tie down unit using the lifting handle to prevent
machine from sliding or tipping over.
DANGER
Machine may fall and cause damage or injury if lifted
incorrectly. Lift using handles at base of plate.
8. LIFTING / TRANSPORTING
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17
Technical Specications / Troubleshooting
9. TECHNICAL SPECIFICATIONS
Product Number:
Plate Size:
Centrifugal Force:
Exciter Speed:
Compaction Depth:
Travel Speed:
Engine:
Weight:
060-3798-0
530 x 370 mm
11,000 N
5500 vpm
25 cm
25 m/min
196 cc
57 kg
10. TROUBLESHOOTING
Problem Cause Remedy
Engine fails to start. 1. Spark plug wire disconnected.
2. Out of fuel or stale fuel.
3. Throttle control lever not in correct
starting position.
4. Switch not in ON Position.
5. Blocked fuel line.
6. Fouled spark plug.
7. Engine ooding.
1. Attach spark plug wire securely to spark plug.
2. Fill with clean, fresh gasoline.
3. Move throttle control lever to start position.
4.Throttle must be positioned at choke for a
cold start.
5. Clean the fuel line.
6. Clean, adjust gap, or replace.
7.Wait a few minutes to restart, but do not
prime.
Engine runs erratically. 1. Spark plug wire loose.
2. Unit running on CHOKE.
3. Blocked fuel line or stale fuel.
4. Vent plugged.
5. Water or dirt in fuel system.
6. Dirty air cleaner.
1. Connect and tighten spark plug wire.
2. Move choke lever to OFF.
3. Clean fuel line. Fill tank with clean, fresh
gasoline.
4. Clear vent.
5. Drain fuel tank. Rell with fresh fuel.
6. Clean or replace air cleaner.
Engine overheats. 1. Engine oil level low.
2. Dirty air cleaner.
3. Air ow restricted.
1. Fill crankcase with proper oil.
2. Clean air cleaner.
3. Remove blower housing and clean.
Engine will not stop when throttle
control is positioned at stop, or engine
speed does not increase properly when
throttle control is adjusted.
Debris interfering with throttle linkage. Clean dirt and debris.
Compactor is difficult to control when
pounding (machine jumps or lurches
forward)
Too high engine speed on hard ground. Set the throttle lever to lower speed.
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18
11. PARTS SCHEMATIC
Parts Schematic
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12. PARTS REFERENCE LIST
Parts Reference List
Item # Part Name Qty.
1 Grip 1
2 Upper Handle 1
3 Throttle Control 1
4Flat Washer 5 1
6 Spring 2
7 Lock Nut M6 4
8 Bolt M6X40 4
9 Lower Handle 1
10 Lock Nut M10 7
11 Rubber Sleeve 2
12 Flat Washer 10 10
13 Bolt M10X65 2
15 Bolt M8X20 2
16 Lock Washer 8 13
17 V-Belt 2
19 Key B5X35 1
20 Washer 2
21 Centrifugal Clutch 1
27 Washer 1
28 Engine 1
29 Lock Nut M8 4
30 Washer 8 13
32 Nut M8 2
34 Bolt M8X16 1
35 Shock Absorber 1
36 Shock Absorber 1
40 Bolt M8X40 4
42 Washer 14 1
44 Washer 4
45 Lock Nut M10 8
46 Shock Absorber 4
56 Bolt M10X30 4
60 Pin 2.5x25 2
61 Flat Washer 12 4
62 Wheel 2
63 Wheel Bracket 1
64 Link Plate 2
65 Spring 2
66 Hub 1
Item # Part Name Qty.
67 Clutch Lining 4
68 Bearing 6006 1
69 Snap Ring 55 1
70 Clutch Pulley 1
71 Snap Ring 30 1
73 Flat Washer 6 12
74 Wheel Kid Pothook 2
75 Bolt M6x20 12
76 Spring Washer 6 12
77 Flat Washer 6 12
78 Bearing Cover Right 1
79 Washer 2
80 Bearing 6209 2
81 Exciter Shaft 1
82 Bearing Cover Left 1
83 Pulley 1
84 Base Plate 1
85 Engine Deck 1
86 Bracket 1
87 Screw M8X14 1
88 Screw M8X20 2
89 Belt Guard 1
90 Bolt M5X25 1
91-1 Bolt M8X25 1
91-2 Bolt M8X20 1
92 Hose 1
93 O-ring 1
94 Bolt M8X45 2
95 Seal 30X42X6 1
96 Key B6X18 1
97 Plug M14X1.5 1
IMPORTANT
The part numbers in this list do not correspond to the
ones in the assembly steps. For those, please consult
section 2. Parts List on page 7.
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20
13. WARRANTY
Warranty
This product has a limited 30-day over-the-counter replacement warranty, a 2-year repair warranty on main unit against defects
in manufacturing workmanship and materials, and a 90-day warranty on included accessories. All warranty claims must be
accompanied by proof of purchase.
Subject to the conditions and limitations described below, this product, if returned to us with proof of purchase within the stated
warranty period and if covered under this warranty, will be repaired or replaced (with the same model, or one of equal value or
specication) at our option.We will bear the cost of any repair or replacement and any costs of labour relating thereto.
These warranties are subject to the following conditions and limitations:
a) a bill of sale verifying the purchase and purchase date must be provided;
b) this warranty will not apply to any product or part thereof which is worn or broken or which has become inoperative due to
abuse, misuse, accidental damage, neglect or lack of proper installation, operation or maintenance (as outlined in the applicable
owner’s manual or operating instructions) or which is being used for industrial, professional, commercial or rental purposes;
c) this warranty will not apply to normal wear and tear or to expendable parts or accessories that may be supplied with the product
that are expected to become inoperative or unusable after a reasonable period of use;
d) this warranty will not apply to routine maintenance and consumable items such as, but not limited to, fuel, lubricants, vacuum
bags, blades, belts, sandpaper, bits, uids, tune-ups, or adjustments;
e) this warranty will not apply where damage is caused by repairs made or attempted by others (i.e. persons not authorized by the
manufacturer);
f) this warranty will not apply to any product that was sold to the original purchaser as a reconditioned or refurbished product
(unless otherwise specied in writing);
g) this warranty will not apply to any product or part thereof if any part from another manufacturer is installed therein or any
repairs or alterations have been made or attempted by unauthorized persons;
h) this warranty will not apply to normal deterioration of the exterior nish, such as, but not limited to, scratches, dents, paint
chips, or to any corrosion or discolouring by heat, abrasive and chemical cleaners;
i) this warranty will not apply to component parts sold by and identied as the product of another company, which shall be
covered under the product manufacturer’s warranty, if any.
Additional limitations
This warranty applies only to the original purchaser and may not be transferred. Neither the retailer nor the manufacturer shall be
liable for any other expense, loss, or damage, including, without limitation, any indirect, incidental, consequential, or exemplary
damages arising in connection with the sale, use, or inability to use this product.
Notice to consumer
This warranty gives you specic legal rights, and you may have other rights, which may vary from province to province. The provisions
contained in this warranty are not intended to limit, modify, take away from, disclaim, or exclude any statutory warranties set forth in
any applicable provincial or federal legislation.
Imported by Trileaf Distribution Trifeuil, Toronto, Canada M4S 2B8
060-3798-0 ENGLISH 130916
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